AGRU EF 110-B Скачать руководство пользователя страница 10

Version October 2015

EN

 11

agru EF 110-B User’s Manual

The welding process in monitored in its entirety and saved to a welding 
report. All  welding  reports  can  then  be  downloaded  to  a  USB  stick  as 
an  abstract  or  extended  report  in  the  PDF  format  or  in  the  DataWork 
database management format.

Using the menus, the machine can be customized to the application at 
hand (see Sect. 4.3, Configuring the Machine).

3.2.4  Specifications

agru EF 110-B

Power Supply Characteristics

Voltage
Frequency
Rated Power
Input Current
Max. Output Current
Output Voltag

230 V AC
50 / 60 Hz
2000 VA, 80% duty cy.
approx. 10 A
approx. 40 A
8 V - 48 V

Welding Operation Specs

Ambient Temperature (operation)
Ambient Temperature (storage)
Operating Range
Ingress Protection
Welding Report Memory Capacity
USB Communication Interface

– 10°C to + 45°C (+ 14°F to 113°F)
– 25°C to + 65°C (– 13°F to 149°F)
max. component size 110 mm
IP 54
10,000 reports
USB v 2.0 (480 mbit/s)

Dimensions and Weight

Dimensions (W x D x H)
  Mechanical Structure
  Control Unit
  Transport Box
Weight
  Mechanical Structure
  Control Unit
  Facing Tool
  Transport Box with All Elements
  Empty Transport Box

675 x 200 x 190 mm
420 x 320 x 240 mm
800 x 600 x 608 mm

approx.   6 kg
approx. 15 kg
approx.   4 kg
approx. 83 kg
approx. 42 kg

3.3  Welding Process Overview

The welding system allows welding electrofusion fittings that feature a 
bar code. Every e-fitting is provided with a tag with one or two bar codes 
on it. The structure of this code is internationally standardized. The first 
code, encoding the data on proper welding, complies with ISO 13950, 
the second code, if present, encoding the component traceability data, 
complies with ISO 12176. The welding parameters can also be entered 
manually.

When using an inside balloon in the pipe, beadless welding is possible. 
To automate a beadless welding process, a special code with 34 digits, 
which builds on the abovementioned 24-digit code^s, has to be read from 
a RFID transponder card or entered manually. The parameters related 
to balloon pressure can also be entered manually.

The welding system is microprocessor-controlled and:- 

controls and monitors the welding process in a fully automated way,
when the welder starts it after component preparation,

determines welding duration depending on ambient temperature,

shows all information on the display in plain text.

The welding process is performed as follows:

All  welding  parameters  and  traceability  data  for  the  components
are  read  from  a  RFID  transponder  card  or  a  bar  code  or  entered

Содержание EF 110-B

Страница 1: ...lding System for Inside Beadless Welding EF 110 B Version October 2015 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email...

Страница 2: ...Welding Process 17 4 6 1 Facing the Component Ends before Welding 17 4 6 1 Connecting the Electrofusion Fitting 18 4 6 2 Reading the Fitting Code with a Scanning Pen or Handheld Scanner 18 4 6 4 Dire...

Страница 3: ...ely with a power supply line equipped with a protective grounding conductor as a power supply without this safety element may cause severe machine damage If the machine is operated through a power sup...

Страница 4: ...side beadless welding agru EF 110 B safely Every person who operates the system will have to conform to the instructions of this manual The machine has been developed and checked with respect to weldi...

Страница 5: ...ouch Caution Checking the Product for Damage Before every use of the product check safety features and possibly existing parts with minor damage for proper function Make sure that the push on connecti...

Страница 6: ...miliar with the applicable rules the guidelines for the prevention of accidents and the User s Manual The system may be operated only when observed Only persons who were properly trained by agru or an...

Страница 7: ...eaned and be locked against unwanted operation Important When the printer is moved or shipped the roll of labels in the printer has to be removed Inside view of the case for the reducer inserts R e m...

Страница 8: ...on fitting See Sect 3 3 for an overview of the welding process enabled by this system Only the welding parameters encoded in the fitting specific bar code can be used for a welding operation When join...

Страница 9: ...s the applicable welding time and controls the welding process automatically All welding and traceability data are entered with the keypad on the front panel or read from a code card using RFID radio...

Страница 10: ...x 240 mm 800 x 600 x 608 mm approx 6 kg approx 15 kg approx 4 kg approx 83 kg approx 42 kg 3 3 Welding Process Overview The welding system allows welding electrofusion fittings that feature a bar cod...

Страница 11: ...operation was a beadless welding the system keeps the balloon inflated to the end of the cooling stage and the user will have to release the air before the next jointing job 4 Operation Before putting...

Страница 12: ...unless the machine is safely and securely fastened and positioned access to a large area around the worksite is controlled limited risk of falling objects see also Sect 2 5 a hardhat and safety goggle...

Страница 13: ...lay 3 Depending on what data is entered either its repeated input is manda tory e g the welder ID code see Sect 4 1 or previously entered data can be changed and confirmed or confirmed without changes...

Страница 14: ...hat for two subsequent welding with identical welding fitting parameters the parameters of the preceding one are applied automatically to the following one see Sect 4 6 4 off that the parameters have...

Страница 15: ...N OFF on means that the weather has to be selected in a list before every welding off that this is not possible Installing Company ON OFF on means that the company that performs the installation work...

Страница 16: ...tarted when the welding process begins Info If a cooling time Tc is entered in the manual parameters this cooling time has to be waited before the cable between the system and the electrofusion fittin...

Страница 17: ...carriage of the mechinal structure Performing the same steps in reverse order place the fitting clamp the matches the diameter of the components to be jointed onto the middle carriage Insert the fitti...

Страница 18: ...ck selection screen opened from the Enter Fitting Code screen with the arrow key see Sect 4 3 In this screen the selection cursor can be moved using the and cursor keys the selection is made with the...

Страница 19: ...far as possible Finally insert the previously cleaned inside bal loon into the components to be jointed in such a position that is centered on the midline inside the electrofusion fitting when the wel...

Страница 20: ...at least to identify its cause Type of Error Description a Data Input Input Error Error while entering data with the alphanumeric and cursor keys Code Error Error while reading data from a bar code o...

Страница 21: ...current failure or if the current decreases by more than 15 per second for 3 seconds Excess Current The output current value is in excess possible causes short circuit in the heater coil or the weldin...

Страница 22: ...confirm your selection by pressing the START SET key The Service Report option is not important for normal operation In the scope of computer assisted unit service this report lists the events re late...

Страница 23: ...ing Unit The key technical information on the welding unit itself is displayed by pressing the key at the Enter Fitting Code screen They are the soft ware version the serial number of the unit the dat...

Страница 24: ...ained Important Non compliance with this provision will dispense the manufac turer from any warranty and liability claims for the unit and any consequential damage All machines that are new or newly p...

Страница 25: ...0 B User s Manual 8 4 Included in Standard Shipment 1 x Welding Machine upon reqiest P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi amer...

Страница 26: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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