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8210-00001 R0

Problem

Cause

Solution

Faulty winch.

Consult your local dealer.

The bottom or top of the
conveyor is obstructed.

Clear the obstruction.

The conveyor will not
stay elevated.

Faulty winch.

Lower conveyor to transport position and
repair or replace winch.

Drive

Problem

Cause

Solution

Drive making noise.

Chatter from wooden
bearings.

Spray penetrating lubricant between shaft
and bearing surface. Bearings will break in
over time. *If replacement of a bearing
becomes necessary, split bearings are
available to avoid having to slide all
bearings off driveshaft.

Hot shaft, pulley or bearing.

Overheated components indicate a failed
bearing that must be repaired.

Broken drive roller.

Replace damaged component.

8. TROUBLESHOOTING

PTO TOP-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR

Содержание Batco BCX2

Страница 1: ...in serious injury death or property damage Keep manual for future reference Part Number 8210 00001 R0 Revised January 2020 PTO Top Drive Field Loader Portable Grain Belt Conveyor Operator s Manual Th...

Страница 2: ...quired for this product This product has been designed and constructed according to general engineering standards other local regulations may apply and must be followed by the operator Use the sign of...

Страница 3: ...11 2 13 1 PTO Driveline Safety 11 2 14 Tire Safety 12 2 15 Personal Protective Equipment 12 2 16 Safety Equipment 13 2 17 Safety Decals 13 2 17 1 Decal Installation Replacement 13 2 17 2 Safety Decal...

Страница 4: ...7 7 Inspect the Hopper Flashing 38 7 8 Check the Roller Bearings 38 7 9 Check the Roller Lagging 38 7 10 Tension the Conveyor Belt 39 7 10 1 Top Drive Pinch Roller 40 7 11 Align the Conveyor Belt 41 7...

Страница 5: ...of both new and second hand equipment are advised to retain documentary evidence that this manual was provided with the equipment 1 1 Serial Number Location The serial number location for your convey...

Страница 6: ...of liability for any resulting damage or injury Intended use for the conveyor Handling grain pulse crops treated seeds or other similar materials Handling fertilizer when strict operation and cleanout...

Страница 7: ...neral Product Safety It is the owner operator and maintenance personnel s responsibility to read and understand all safety instructions safety decals and manuals and follow them when operating or main...

Страница 8: ...r and fully lower before moving 2 6 Rotating Parts Safety Keep body hair and clothing away from rotating pulleys belts chains and sprockets Do not operate with any guard removed or modified Keep guard...

Страница 9: ...y Keep guards in place Do not operate with guard removed Do not walk on step on or damage guards Lock out power before removing a guard Ensure all guards are replaced after performing maintenance PTO...

Страница 10: ...nds 2 10 Hand Winch Safety When Equipped Inspect lift cable before using Replace if frayed or damaged Make sure lift cable is seated properly in cable sheaves and cable clamps are secure Tighten brake...

Страница 11: ...n emergency Whenever you service or adjust your equipment make sure you shut down the power source and unplug or remove the key as applicable to prevent inadvertent start up and hazardous energy relea...

Страница 12: ...ult in serious injury or death Inflate tires to the manufacturer s recommended pressure Tires should not be operated at speeds higher than their rated speed Keep wheel lug nuts tightened to manufactur...

Страница 13: ...ce safety decals that are missing or have become illegible See decal location figures that follow Replaced parts must display the same decal s as the original part Replacement safety decals are availa...

Страница 14: ...equires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to as well as the safety precautions that must be taken to avoid seriou...

Страница 15: ...ious injury or death Keep body hair and clothing away from rotating PTO driveline Do not operate equipment unless all driveline tractor and equipment shields are in place and in good working order Mak...

Страница 16: ...ving conveyor belt Shut off and lock out power to adjust service or clean OPEN BELT CONVEYOR WARNING P1513037 To prevent serious injury or death Securely attach equipment to vehicle with correct pin a...

Страница 17: ...el must be kept outside of the work area Do not modify the equipment Keep in good working order If the manual guards or decals are missing or damaged contact factory or representative for free replace...

Страница 18: ...s injury Anchor intake end and or support discharge end to prevent upending Intake end must always have downward weight Do not release until attached to tow bar or resting on ground Do not raise intak...

Страница 19: ...Do not operate with any guard removed or modified Keep guards in good working order Shut off and remove key or lock out power source before inspecting or servicing machine ENTANGLEMENT HAZARD WARNING...

Страница 20: ...Rotate winch handle until cable has light tension when in towing position Do not lubricate winch brake discs Inspect lift cable periodically replace if damaged Inspect cable clamps periodically tight...

Страница 21: ...d Loader Components Item Description Item Description 1 Swing Away Hopper Conveyor Hitch 7 Top Gearbox Assembly 2 Hopper Assembly 8 Spout and Hood 3 Hopper Cloth Controls 9 Weather Guard Assembly 4 Bo...

Страница 22: ...hout direct contact Fully lower the conveyor before transporting and only raise when next to storage facility Attach to a proper towing vehicle with a pin and retainer Always attach safety chain s Do...

Страница 23: ...le section Follow all safety precautions when transporting the conveyor and use a proper towing vehicle 1 Fully lower the conveyor there should be slight tension on the lift cable 2 Connect the convey...

Страница 24: ...eyor when raising or lowering Move the conveyor into position slowly Do not unhitch and attempt to move by hand Do not leave conveyor in raised position when not in use 5 2 Positioning the Conveyor To...

Страница 25: ...ch ensure that the cable anchor on the winch drum is tight all cable clamps are secure the lift cable is seated in cable pulley the cable is in good condition if damaged replace it immediately there i...

Страница 26: ...eyor lift can set the tube angle up to 30 when operating Because the belt does not have roll back barriers the material will roll back if the angle is too steep Do not position the conveyor at an angl...

Страница 27: ...or Operating Angles Table 4 Maximum Conveying Angles for Grains Grain Maximum Conveyor Operating Angle degrees Flax 24 Lentils 29 Mustard 26 Oats 28 Peas 30 Rice 36 PTO TOP DRIVE FIELD LOADER PORTABLE...

Страница 28: ...onveyor Operating Angle degrees Rye 25 Soybeans 28 Sunflower 22 Triticale 23 Wheat 26 Alfalfa Pellets 34 Barley 25 Canary Seed 26 Chickpeas 30 Corn 23 Shelled Corn dry 23 Shelled Corn wet 28 Cotton Se...

Страница 29: ...free of obstructions 2 Check conveyor belt alignment to ensure preset alignment does not vary under loaded conditions See Maintenance Section for alignment instructions 3 Check the conveyor belt tens...

Страница 30: ...tart running grain through the conveyor and increase the tractor PTO to the specified full speed to produce the required flow 7 To shut down reduce the speed to low idle and lock out the PTO 8 Disconn...

Страница 31: ...ur dealer or the factory for the appropriate drive components to give the recommended belt speed If the belt speed is too low conveyor may leak around transition area 6 6 Emergency Shutdown In an emer...

Страница 32: ...ean out the conveyor can cause build up of product on the belt and roller shafts causing spillage roller misalignment and excess wear damage to the belt Failure to lock out power can cause severe inju...

Страница 33: ...r conveying fertilizer This will help ensure that any product that may be under the belt will be cleaned out and prevent build up Do not attempt to manually remove build up while conveyor is running 2...

Страница 34: ...debris or residue 4 Inspect all moving or rotating parts to see if anything has become entangled in them Remove any entangled material 5 Touch up all paint nicks and scratches to prevent rusting 6 Ch...

Страница 35: ...parts will void warranty If in doubt contact AGI or your local dealer Before attempting maintenance of any kind Lower the conveyor fully Chock wheels Support tube if performing maintenance on the unde...

Страница 36: ...ll guards are in place and in good working order 2 Examine the conveyor for damage or unusual wear 3 Check tightness of bolts nuts fasteners and hardware re torque if necessary 4 Be sure all safety de...

Страница 37: ...reasing 3 If fittings will not take grease remove and clean thoroughly 4 Replace fittings if they are broken or will not accept grease 5 If Intake Bushing is present in your auger lubricate it Use SAE...

Страница 38: ...fer to Section 9 Specifications on page 51 4 Replace any hose that is badly cut nicked abraded or is separating from the crimped end of the fitting 5 Secure hoses to the machine 7 7 Inspect the Hopper...

Страница 39: ...nty To set correct conveyor belt tension 1 Loosen the bearing bolts and jam nut if included at the hopper roller see Figure 12 on page 40 2 Tighten the tightener bolts equally use a tape measure to ve...

Страница 40: ...roller should always be set loose allowing the spring to pinch the conveyor belt This should not normally require adjustment 1 Do not tighten nuts Bearing nuts must remain wiggle loose 2 Tighten pinch...

Страница 41: ...when all of the rollers are straight Loosen or tighten the adjustment bolt s to align the conveyor belt Tighten the side the belt has moved toward or loosen the side the belt has moved away from Figur...

Страница 42: ...s appearing misaligned To Align the Belt If your belt is tracking off center follow the sections and steps in the order following to center it Figure 15 Belt Tracking to One Side 7 11 1 Adjust the Rol...

Страница 43: ...en the bearing bolts and jam nut if equipped 7 Replace any guards that were removed 7 11 2 Adjust the Belt Return Wear Blocks 1 Adjust the wear blocks by rotating them 90 or 180 degrees If they are wo...

Страница 44: ...Figure 19 on page 45 7 Install the lacing pin and crimp the retainer clips onto each end of the lacing pin Figure 20 on page 45 8 Remove the ratchet strap and tighten the conveyor belt see Conveyor B...

Страница 45: ...yor belt see Tension the Conveyor Belt 11 Check and set the belt alignment see Align the Conveyor Belt 12 Engage the conveyor drive Allow it to run for 30 seconds then shut down the conveyor and inspe...

Страница 46: ...is also acceptable 5 Tighten the wheel bolts diagonal pattern with a torque wrench to 100 ft lb 10 ft lb of torque Inspect to make sure the wheel is sitting flush with the hub Figure 21 Diagonal Patt...

Страница 47: ...eplace the Lift Cable 1 Unwind the winch drum until cable is slack and remove all cable clamps 2 Free the cable from the winch and pulleys 3 Remove the cable clamps that secure the hook in place 4 Rev...

Страница 48: ...eyor belt see Conveyor Belt Tension in Maintenance When equipped Drive belts slipping Tighten belts see Drive Belt Tension in Maintenance Low capacity for some grains Smaller and smoother grains will...

Страница 49: ...me machines switching pivot shafts left to right will increase hopper tension Grain leaking from conveyor discharge between belt and tube Belt not aligned centered Align belt see Belt Alignment in Mai...

Страница 50: ...n Drive making noise Chatter from wooden bearings Spray penetrating lubricant between shaft and bearing surface Bearings will break in over time If replacement of a bearing becomes necessary split bea...

Страница 51: ...ications Conveyor Tube Diameter 10 Belt Length 92 5 PTO Drive HP 30 PTO Speed 540 RPM PTO Maximum Operating Angle 15 Gear Box Oil Type SAE Approved 80 90W or equivalent Hitch Pin Size Min Diameter x L...

Страница 52: ...porated into the Product is manufactured and sold to the Seller by a third party vendor such part is only warranted to the extent of the warranty given by that third party 4 This warranty does not obl...

Страница 53: ...8210 00001 R0 53 PTO TOP DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 10 LIMITED WARRANTY...

Страница 54: ...isted on the cover page in your message Shipping 201 Industrial Drive Swift Current Saskatchewan S9H 5R4 CANADA Mailing Box 1750 Swift Current Saskatchewan S9H 4J8 CANADA Toll Free 877 667 7421 Canada...

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