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AGCO HayBoss G2 445, HayBoss G2 450, Руководство по установке

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AGCO HayBoss G2 445, HayBoss G2 450 Скачать руководство пользователя страница 24

 

 

 

24 

Product shown is more than 
actual product used.

 

1.  High voltage supplied to 
the meter.

 

1.  Check voltage at baler mounted 
processor.  Max of 18 volts.

 

 

2.  Light interference with 
meter.

 

2.  Reflection into meter can cause a 
high reading.  Move meter or protect 
from sunlight.

 

 

3.  Air leak in intake.

 

3.  Look for air bubbles in line.  
Replace line or other defective area 
that is allowing air into the system.

 

 

4.  Using product other than 
Harvest Tec

 

4.  Catch and weigh product to check 
outputs.

 

System leaks product out of tips 
after shut down.

 

1.  Dirty or defective check 
valves.

 

1.  Clean or Replace.

 

Terminal reads under or over 
power.

 

1.  Verify with multi-meter 
actual voltage.  Voltage range 
should be between 12-14 
volts.

 

1.  Clean connections and make sure 
applicator is hooked to battery.  See 
Diagnostics section of manual.

 

System always displays "End of 
Row Pause".

 

1.  Flow meter connector plug 
is plugged into Hay Indicator 
port on Baler Mounted 
Processor.

 

1.  Switch ports.

 

System does not pause at the 
end of a row.

 

1.  Short in cable.

 

1.  Replace cable.

 

Bale rate displays zero.

 

1.  Bale rate sensors are 
reversed.

 

2.  Short in cable.

 

1.  Switch the sensors next to the 
star wheel.

 

2.  Replace cable.

 

Display will not power up.

 

1.  Display connector plug 
and bale rate sensors plug 
are switched on the Baler 
Mounted Processor.

 

2.  Short in display cable.

 

1.  Switch plugs.

 

2.  Replace cable.

 

Display is too dark or light

 

1.  Change in temperature or 
light conditions.

 

1. Use the monitors contrast control.

 

 

2.  Display and BMP not 
communicating.  

 

2.  Disconnect 12 volt power cable at 
hitch.  DO NOT DISCONNECT 
DISPLAY CABLE.  Wait 5 minutes 
and reconnect.

 

Display says waiting for BMP

 

1.  Display and BMP not 
communicating.  

 

1.  Disconnect 12 volt power cable at 
hitch.  DO NOT DISCONNECT 
DISPLAY CABLE.  Wait 5 minutes 
and reconnect.

 

 

Backup Fuse 

 

 

The Model 462 is equipped with a backup system if your display is not functioning.  This function is intended for use only 
as a temporary means for application and not as a way to apply preservative over multiple fields or for a lengthy amount 
of time.  The baler mounted processor has a location for a backup fuse on the same side as the pump and flow meter 
harness that bypasses all other system inputs and applies preservative using one pump (Pump Three) at a constant 
lbs/hour shown below.  These values are based upon on input voltage of 13.5 DC.  Insert at least a 10 amp up to 20 amp 
fuse (3 AG style) into the backup fuse port to activate the bypass.  The system will not turn off or pause until the fuse is 
removed.  The main fuse must also be functional for the backup fuse to work.

  

  

 

Tip Set

 

Output (lbs/hour)

 

462

 

High

 

180

 

 

Low

 

150

 

 

For AGCO part cross-reference visit: www.harvesttec.com/system.html

 

 

Содержание HayBoss G2 445, HayBoss G2 450

Страница 1: ... 010 445 451 450 INST Revised 5 22 Installation Manual Model 445 450 451 25 55 gallon Automatic Preservative Applicator Forage Harvester ...

Страница 2: ...2 ...

Страница 3: ... 4 Installation of star wheels and bale rate sensors 18 19 Model 454 451 450 two tie only 18 Model 450 three tie only 19 5 Power cable and main wiring harness installation 20 System wiring diagram 20 6 Installation of the control 21 7 Installation of display cable harness 21 Common Questions 22 Troubleshooting 23 24 Backup Fuse 24 Wiring Diagrams 25 26 Parts Breakdown 27 39 Model 445 base kit 27 M...

Страница 4: ... SBX540 SBX550 SB 531 SB 551 square balers 445 4415B 25 gallon John Deere All small square balers 445 4410B 25 gallon Massey Ferguson 124 128 445 4412B 25 gallon New Holland 570 575 580 BC 5060 BC 5080 square balers 445 4415B 25 gallon Case IH New Holland Others Case IH SBX 520 SB 521 New Holland 200 300 series 565 BC 5050 all others 445 4409B 25 gallon Case IH SBX530 SBX540 SBX550 SB 531 SB 551 S...

Страница 5: ...ALIGN PROPERLY A Recommended Mount Locate parts bag 8 The U shaped bracket 001 4647 will already be attached to the saddle and will need to be inverted to fit on the bottom of the saddle as shown in Figure 1 Reattach the bracket to the bottom of the saddle using the four 1 4 x 1 bolts nuts flats and lock washers Connect the pump plate mounting bracket 001 4646C shown in Figure 2 using two 3 8 x 1 ...

Страница 6: ...unting bracket 001 4646C shown in Figure 5 using two 3 8 x 1 1 4 bolts nuts locks and flat washers to the U shaped bracket 001 4647 Install the rest of the pump plate as shown in Figure 6 Attach the pump plate holder 001 4646D to pump plate mounting bracket 001 4646C using four 3 8 x 3 4 flange head bolts Figure 4 Figure 5 Figure 6 For AGCO part cross reference visit www harvesttec com system html...

Страница 7: ...f the bale chamber mark the holes and drill The 1 2 x 1 3 4 inch allen head carriage bolts will be inserted through the bale chamber along with flat washers so that the carriage head will be inside of the chamber Secure the allen head carriage bolts with 1 2 nuts flat and lock washers Mount the supplied support bracket to the bottom of the tank saddle and to the baler frame as shown below Figure 1...

Страница 8: ... bracket 001 4646C shown in Figure 2 using two 3 8 x 1 1 4 bolts nuts locks and flat washers to the saddle 4 Attach the pump plate holder 001 4646D to pump plate mounting bracket 001 4646C using four 3 8 x 3 4 flange head bolts Figure 3 Figure 1 Figure 2 Figure 3 For AGCO part cross reference visit www harvesttec com system html ...

Страница 9: ...ler in the area of the spray shield Make sure the bracket will not interfere with any baler operations AGCO CASE INLINE BALERS NEW HOLLAND CASE SBX WITH 4409 INSTALL KIT Hose manifold Hose manifold For AGCO part cross reference visit www harvesttec com system html ...

Страница 10: ... washers and nylock nut Connect the pump plate mounting bracket 001 4646C using two 3 8 x 1 bolts nuts locks and flat washers to the U shaped bracket 001 4647 Attach the pump plate holder 001 4646D to pump plate mounting bracket 001 4646C using four 3 8 x 3 4 flange head bolts Mount the tank as shown below The tank will be mounted as far to the right side of the baler as possible The side tank fit...

Страница 11: ...Twist the nozzle so the tip is tilted 45 degrees from horizontal 5 Three 1 4 inch lines will need to be run from the hose manifold to the nozzle straps Use the color coded stickers to attach the correct hose to the correct tips and couplers Secure the lines to the bracket and spray shield using the supplied hose clamps Install Kit 4410B Install Hoses before installation of shield Bolt the nozzle h...

Страница 12: ... 2 hole saw drill the three holes through the TOP STEEL ONLY 11 Drill out the bottom holes with a 9 16 bit Be careful not to oblong the holes De burr any metal filings left around the three holes on both sides of the hay guard Use touch up paint on bare surfaces to preserve the metal and the baler 12 Remove plastic drill guides from the shield and thread the elbow completely into the spray shield ...

Страница 13: ...8 Attach the hose to the elbows securing with hose clamps Clear hose to low green to med and blue to high 9 Secure the low and medium hoses on the end of the spray shield with two jiffy clips 008 9014 and a 1 4 x 1 2 round head screw 10 Install the hose from the shield under the hay tine to the bracket and out the top 11 Secure the hose to the bracket with two jiffy clips 008 9009 and 1 4 flange b...

Страница 14: ...ve nut and bolt on both sides of baler Figure 1 Install shield holders 001 4703I with 1 2 x 2 bolts nuts locks and flat washers Do not tighten these bolts until the shield is properly aimed Aim the shield at bottom of the pickup head at the point where stuffer fingers connect with hay between the two augers and make sure the bushing is not removed Once the shield is in place the nuts may be tighte...

Страница 15: ...of the next holder s position and install Four holes will need to be drilled below the tips using a 3 4 hole saw or bit Install Kit 4507B The shield for your baler will mount on the wrap guard as shown in the picture above Remove the two outside bolts on each side of the wrapper guard Place bracket 001 4703G so pins are facing up and bolt through with 3 8 x 1 1 2 into bracket 001 4703G through wra...

Страница 16: ...assembly will be used to attach the pumps to the hose bracket Use the color coded stickers to attach the clear green and blue hoses to the proper pumps and couplers on the hose manifold The same color coded stickers will used to attach the hoses from the hose bracket to the spray shield Pump 1 clear white Pump 2 green Pump 3 blue Tank Pump manifold Clear hose Green hose Blue hose Check valves Hose...

Страница 17: ...n both of the fittings B Discharge The three 1 4 hose assembly will be used to attach the pumps to spray shield Use the color coded stickers to attach the clear green and blue hoses to the proper pumps and elbows on the spray shield Pump 1 clear white Pump 2 green Pump 3 blue Tank Pump manifold Clear hose Blue tip Green hose Green tip Blue hose Brown tip For AGCO part cross reference visit www har...

Страница 18: ...le rate sensor bolted to the bottom of the block First remove the cover from the star wheel block and use a nut driver to remove the nut from the electronic swivel Next run the star wheel sensor wire through the black grommet and place the eye terminal on the star wheel sensor Tighten the eye loop with the nut on the sensor and put the star wheel cover back on the base Next tighten the grommet to ...

Страница 19: ...6 allen head carriage bolts and place the carriage head inside of the bale chamber followed by lock and nut Next attach the star wheels to the bolts followed by the twine diverters 001 4644 and 001 4645 Finally secure the entire block using nuts locks and flat washers The twine diverter with the bale rate sensors needs to be mounted on the right side of the baler Remove the four screws holding the...

Страница 20: ...ire will connect to the Communication harness 006 4660KE These wires will run together to the Baler Mounted Processor 006 4671SS 4 Connect Flow Meter 006 4725A to the Baler Mounted Processor 5 Connect Pump Harness 006 4660Z the Baler Mounted Processor 6 If you have the optional Hay Indicator connect it to the Baler Mounted Processor 7 Attach moisture cable 006 4640K to Baler Mounted Processor 8 Co...

Страница 21: ...the Ram mount swivel positioning nut to tighten the entire assembly Adjust it so that you can view the entire screen and be able to use the touch screen without interfering with other tractor functions 7 Installation of Display Cable Harness On the bottom of the touch screen display you will find the main display wire plug The harness 006 4660N will need to be attached to this plug and run through...

Страница 22: ...varying tractor voltages inputted to the control box The flow meter reading is an accurate measure of how much product is actually being applied The set points then will need to be adjusted if you want to attain a different flow meter reading 6 Why don t all the pumps turn on even at higher application rates The selections of what pumps turn on when are automatically controlled by the control box ...

Страница 23: ...x Min of 12 volts required See Diagnostics section of manual 3 Wet hay over 32 moisture 4 Ground contact with one or both star wheels and baler mounted processor 4 Reconnect 5 Short in wire between star wheels and baler mounted processor 5 Replace wire 6 Check hay with hand tester to verify 6 Contact Harvest Tec if conditions persist Moisture readings erratic 1 Test bales with hand tester to verif...

Страница 24: ... plug are switched on the Baler Mounted Processor 2 Short in display cable 1 Switch plugs 2 Replace cable Display is too dark or light 1 Change in temperature or light conditions 1 Use the monitors contrast control 2 Display and BMP not communicating 2 Disconnect 12 volt power cable at hitch DO NOT DISCONNECT DISPLAY CABLE Wait 5 minutes and reconnect Display says waiting for BMP 1 Display and BMP...

Страница 25: ... 3 Black with yellow markings Pump 3 ground Pin 4 Not used Pin 5 Orange with black markings Pump 1 positive Pin 6 Green with black markings Pump 2 positive Pin 7 Yellow with black markings Pump 3 positive D Flow meter connection on BMP Pin 1 White 5 12 V supply Pin 2 Green Ground Pin 3 Brown Signal Pin 4 Black Shield E Connector for Hay Indicator option on BMP Note Hay indicators are an option tha...

Страница 26: ...ue Diagnostic 2 Pin 5 Silver Shield Pin 6 Silver Shield Pin 7 Not used Pin 8 Not used Pin 9 Not used H Communication harness display to hitch Pin 1 Red Power to display Pin 2 Black Ground to display Pin 3 Blue Comm channel OH Pin 4 Orange Comm channel OL I Communication harness hitch to baler mounted processor Pin 1 Red Power to display Pin 2 Black Ground to display Pin 3 Blue Comm channel OH Pin ...

Страница 27: ... 1 Tank Cap 005 9022C 1 2 Tank Cap Gasket 005 9022CG 1 3 Tank Strap 001 4402 2 4 Stub Pipe 001 4403 1 5 Tank 005 9022 1 6 Saddle 001 4401 1 7 Mounting Bracket 001 4647 1 8 Tank Fitting 005 9100 1 3 4 5 6 7 8 2 For AGCO part cross reference visit www harvesttec com system html ...

Страница 28: ...mount 001 4703BPM 2 Parts Breakdown for Drain Fill Kit Model 451 450 only Ref Description Part Qty Ref Description Part Qty 1 Straight Fitting 003 A3434 1 5 Male Coupler 002 2205G 1 2 Elbow 003 EL3434 1 6 Valve Holder 001 6702H 1 3 Hose Clamps 003 9004 2 7 Ball valve 002 2200 1 4 Female Coupler 002 2204A 1 8 Jiffy Clip 008 9010 3 1 2 3 4 5 6 1 2 3 4 5 6 7 8 For AGCO part cross reference visit www ...

Страница 29: ...3 Tank Straps 001 4402 2 4 Short Strap Base 001 4703CC 2 5 Tank fitting 005 9100 2 6 Mounting Bracket 001 4647 1 7 Door Latch 001 4703CL 1 8 Tank Lid 005 9022G 1 NP Long Strap Base 001 4703CD 2 NP Not Pictured Tank Assembly 1 2 3 4 5 6 7 8 For AGCO part cross reference visit www harvesttec com system html ...

Страница 30: ...itting 003 JEL1238 3 12 Filter bowl assembly 002 4315 1 12a Filter bowl only 002 4315F 1 12b Filter bowl gasket 002 4315D 1 12c Filter bowl screen 002 4315B 1 13 Nipple fitting 003 M1212 2 14 Ball valve 002 2212 1 15 Street elbow fitting 003 SE12 1 16 Hose clamp 003 9003 7 17 Hose clamp Flow Meter 003 9005 2 18 Pump Cable 006 4660Z 1 NP Pump rebuild kit 1 per pump 007 4581 1 NP Elbow 003 EL1212 1 ...

Страница 31: ... 006 7202H 1 6 Insert w Ref 5 2 12 13 Bale rate sensor assembly 006 7202 1 7 Wiring grommet 008 0821A 2 14 Bale rate sensor holder 001 4644SS 1 8 Star wheel block 006 4641A 2 NP Bale rate sensor extension 006 7400EXT 1 9 Plug Fitting 003 F38 2 10 Block Cover 006 4641B 2 1 10 Star wheel assembly 030 4642 2 Ref Description Part Qty 1 Triple weld hose from pumps to tips 002 9016 002 9016B 002 9016G 1...

Страница 32: ...450 006 4660R 3 Baler mounted processor 006 4671SS 4 Communication harness baler 451 006 4660L Or 4 Communication Harness 445 450 006 4660S 5 Communication harness tractor 006 4660N 6 Ram mount 001 2012H 7 462 Terminal 006 4670 NP Dust Plugs 006 4660PLUGS NP Suction cup mount 001 2012SCM 2 1 3 4 5 6 7 For AGCO part cross reference visit www harvesttec com system html ...

Страница 33: ...Hose 002 9016 9 ft 5 Hose clamp 003 9002 11 6 Check valve 002 4564XB 3 7 Female disconnect 004 1207H 3 8 Washer 004 1207W 3 9 Tip screen 004 1203 200 3 10 Hose bracket 001 4720 1 11 Female coupler 004 1207G 3 12 Elbow 003 EL1414 3 13 U bolt 001 4406A 2 14 Mounting bracket 001 4406 1 15 Inside reach rod 001 4405 1 16 Outside reach rod 001 4404 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 For AGCO part ...

Страница 34: ... 1 6 Elbow 003 EL1414F 2 7 Hose clamp 003 9002 11 8 Check valve 002 4564XB 3 9 Female disconnect 004 1207H 3 10 Washer 004 1207W 3 11 Tip strainer 004 1203 200 3 12 Hose bracket 001 4720 1 13 Female coupler 004 1207G 3 14 Elbow 003 EL1414 3 15 U bolt 001 4406A 2 16 Mounting bracket 001 4406 1 17 Inside reach rod 001 4405 1 18 Outside reach rod 001 4404 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1...

Страница 35: ...18 1 4 Tip strainer 004 4213 100 3 5 Nozzle cap 004 BC12 3 6 U bolt 001 4406A 2 7 Mounting bracket 001 4406 1 8 Outside reach rod 001 4404 1 M Inside reach rod 001 4405 1 10 Hose bracket 001 4425B 2 11 Jiffy clip 008 9010 5 12 Jiffy clip 008 9014 2 13 Hose clamp 003 9003 3 14 Tip box 008 9001 1 15 Knob 008 0925 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 For AGCO part cross reference visit www harvestte...

Страница 36: ...003 A1414 2 5 Hose 002 9016 9 ft 6 Elbow 003 EL1414F 2 7 Tee 003 TT14SQ 1 8 Hose clamp 003 9002 11 9 Check valve 002 4564XB 3 10 Female disconnect 004 1207H 3 11 Washer 004 1207W 3 12 Tip strainer 004 1203 200 3 13 Hose bracket 001 4720 1 14 Female coupler 004 1207G 3 15 Elbow 003 EL1414 4 16 Leg support 001 4424C 2 17 Saddle leg 001 4703B 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 For AGCO part ...

Страница 37: ...3 9002 11 7 Check valve 002 4564XB 3 8 Female disconnect 004 1207H 3 9 Washer 004 1207W 3 10 Tip strainer 004 1203 200 3 11 Hose bracket 001 4720 1 12 Female coupler 004 1207G 3 13 Elbow 003 EL1414 4 14 Lynch pin 008 4576 2 15 Spray shield 001 4703G 1 16 Shield holder 001 4703I 2 17 Twine diverter prox 001 4644 1 18 Twine diverter 001 4645 1 19 Saddle leg 001 4703B 2 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Страница 38: ... 9002 11 7 Check valve 002 4564XB 3 8 Female disconnect 004 1207H 3 9 Washer 004 1207W 3 10 Tip strainer 004 1203 200 3 11 Hose bracket 001 4720 1 12 Female coupler 004 1207G 3 13 Elbow 003 EL1414 4 14 Lynch pin 008 4576 2 15 Spray shield 001 4703G 1 16 Shield holder 001 4703H 2 17 Twine diverter prox 001 4644 1 18 Twine diverter 001 4645 1 19 Saddle leg 001 4703B 2 1 2 3 4 5 6 7 8 9 10 11 12 13 1...

Страница 39: ... 9003 11 7 Check valve 002 4564XB 3 8 Female disconnect 004 1207H 3 9 Washer 004 1207W 3 10 Tip strainer 004 1203 200 3 11 Hose bracket 001 4720 1 12 Female coupler 004 1207G 3 13 Elbow 003 EL1414 4 14 Lynch pin 008 4576 2 15 Spray shield 001 4703G 1 16 Shield holder 001 4703J 1 17 Twine diverter prox 001 4644 1 18 Twine diverter 001 4645 1 19 Saddle leg 001 4703B 2 1 2 3 4 5 6 7 8 9 10 11 12 13 1...

Страница 40: ...40 Notes ...

Страница 41: ...41 Edge of Star Wheel base should line up with the inside edge of bale chamber It may be necessary to make a notch for the Star Wheel on some balers ...

Страница 42: ......

Страница 43: ...nsportation charges prepaid This warranty shall not be interpreted to render Harvest Tec LLC liable for injury or damages of any kind direct consequential or contingent to persons or property Furthermore this warranty does not extend to loss of crop losses caused by delays or any expense prospective profits or for any other reason Harvest Tec LLC shall not be liable for any recovery greater in amo...

Страница 44: ...44 HARVEST TEC LLC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 USA Phone 715 386 9100 1 800 635 7465 Fax 715 381 1792 Email info harvesttec com ...

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