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ASR1100 Rotary Stage User's Manual

Index

mounting plate

3

rear seals

4

wrenches

3

overview

1

P

performance (temperature)

17

piston seal replacement

23

position transducer options

4

Preparing the Mounting Surface

10

R

rear seal options

4

requirements

air

16

rotary axis

2

S

safety procedures

6

seal replacement

23

Securing the Stage to the Mounting Surface

11

service schedule

21

specifications

overview

17

temperature

17

Specifications

18

stage distortion

10

Standard Features

2

T

temperature and accuracy

17

U

Unpacking and Handling the Stage

9

W

Warnings

6

workholding devices

13

wrenches

3

30

Index

www.aerotech.com

Содержание ASR1100

Страница 1: ...ASR1100 Rotary Stage User s Manual P N EDS131 Revision 1 02 00 Dedicated to the Science of Motion Aerotech Inc 101 Zeta Drive Pittsburgh PA 15238 Phone 412 963 7470 Fax 412 963 7459 www aerotech com...

Страница 2: ...7 9370 Fax 49 911 967 93720 Email service aerotechgmbh de Japan Phone 81 0 47 489 1741 Sales Phone 81 0 47 489 1742 Service Fax 81 0 47 489 1743 Email service aerotechkk com jp China Phone 852 3793 34...

Страница 3: ...Stage to the Mounting Surface 11 2 4 Attaching the Payload to the Stage 12 2 5 Changing ASR Workholding Devices 13 2 5 1 Collet Installation and Removal Procedure 13 2 6 Electrical Installation 16 2 7...

Страница 4: ...Table of Contents ASR1100 Rotary Stage User s Manual iv www aerotech com...

Страница 5: ...Stage 1 Figure 1 2 ASR1100 Dimensions 5 Figure 2 1 ASR1100 Stage Showing Mounting Plate Top View 11 Figure 2 2 ASR1100 Stage Without Mounting Plate Bottom View 11 Figure 2 3 Installation of Collet int...

Страница 6: ...List of Figures ASR1100 Rotary Stage User s Manual vi www aerotech com...

Страница 7: ...Model Numbering System 4 Table 3 1 Environmental Specifications 17 Table 3 2 ASR1100 Series Specifications 18 Table 3 3 ASR1100 Motor Specifications 19 Table 4 1 Recommended Lubricants 22 Table B 1 Cu...

Страница 8: ...List of Tables ASR1100 Rotary Stage User s Manual viii www aerotech com...

Страница 9: ...d with a collet chuck that can support ER16 collets manufactured to DIN6499 specs to allow for a wide range of materials and applications This product is intended for light industrial manufacturing or...

Страница 10: ...ance The brushless slotless motor design allows for extremely high torque coupled with smooth motion There are no brushes to wear no belts to tension and no gears to wear resulting in a completely mai...

Страница 11: ...option can be attached using the Qty 4 M6 tapped holes in the bottom of the stage 1 2 2 Wrenches This option is selected when spanner wrenches for removing the collet nut are desired 1 2 3 Electronics...

Страница 12: ...N m peak 1 95 N m continuous direct drive brushless motor Connector HPD High power D connector for motor power and 25 pin D for feedback 25D Dual 25 pin D connectors with bridged pins for motor power...

Страница 13: ...ASR1100 Rotary Stage User s Manual Overview 1 4 Dimensions Figure 1 2 ASR1100 Dimensions www aerotech com Chapter 1 5...

Страница 14: ...injury or death when any electrical circuit is in use ensure that no person comes in contact with the circuitry when the stage is connected to a power source To minimize the possibility of bodily inj...

Страница 15: ...in injury and damage to the equipment Use care when moving the stage Manually lifting or transporting stages can result in injury Only trained personnel should operate inspect and maintain the stage T...

Страница 16: ...05 Safety of machinery Electrical equipment of machines Part 1 General requirements and further more declares that it is not allowed to put the equipment into service until the machinery into which it...

Страница 17: ...age has occurred during shipping report it immediately Before operating the stage it is important to let the stage stabilize at room temperature for at least 12 hours Allowing the stage to stabilize t...

Страница 18: ...acy of the stage Adjustments to the mounting surface must be done before the stage is secured N OTE To maintain accuracy the mounting surface should be flat within 1 m per 50 mm N OTE The stage base i...

Страница 19: ...age is configured without a mounting plate use the Qty 4 M6 tapped holes on the bottom of the stage to attach an alternative means of mounting see Figure 2 2 The stage must be mounted securely Imprope...

Страница 20: ...r is supplied material of the appropriate size can be placed in the collet All collets supplied by Aero tech are clearly labeled with their clamping size range and collet style Be sure to use only the...

Страница 21: ...necessary use a spanner wrench available from Aerotech 4 For installation of a collet first clean the collet housing collet nut threads collet nut and new collet Ace tone or isopropyl alcohol may be...

Страница 22: ...Installation ASR1100 Rotary Stage User s Manual Figure 2 3 Installation of Collet into Collet Nut 14 Chapter 2 www aerotech com...

Страница 23: ...nual Installation Figure 2 4 Installation Procedure for Collet Collet Nut Do not install the collet into the taper and then thread the collet nut on Damage to the collet and or collet nut could result...

Страница 24: ...bles provided by Aerotech as part of the complete motion control system 2 7 Air Requirements The air pressure supplied to the collet chuck is important in ensuring that the material or tool is release...

Страница 25: ...60 percent RH The optimal operating humidity is 50 percent RH Storage 30 percent to 60 percent RH non condensing in original packaging Altitude Operating 0 to 2 000 m 0 to 6 562 ft above sea level Con...

Страница 26: ...psig 100 Finish Stage Body n a Electroless Nickel plated Al Collet Chuck n a Hardened 440C stainless steel NiCoTef 1 ASR1100 collet chuck accepts Rego Fix ER collets manufactured to DIN6499 specificat...

Страница 27: ...e 2 Values shown 130 C rise above a 25 C ambient temperature with motor mounted to a 250 mm x 250 mm x 6 mm aluminum heat sink 3 Peak torque assumes correct rms current consult Aerotech 4 Torque Const...

Страница 28: ...Operating Specifications ASR1100 Rotary Stage User s Manual 20 Chapter 3 www aerotech com...

Страница 29: ...il the lubrication inspection and replacement process of various components It is recommended that rotary seals be replaced at a minimum of every 1000 hours of serv ice or until a definitive trend dev...

Страница 30: ...red oxide marks are present you can lightly polish the taper with a fine grit crocus cloth You should clean the surface without removing an excessive amount of material If the wear marks are large or...

Страница 31: ...ls that are designed to last many collet chuck open close cycles However due to regular wear the seals may require replacement during the life time of the product If trouble with the piston seals is s...

Страница 32: ...Maintenance ASR1100 Rotary Stage User s Manual 24 Chapter 4 www aerotech com...

Страница 33: ...y be returned whether in warranty or out of warranty with out first obtaining approval from Aerotech No credit will be given nor repairs made for products returned without such approval Any returned p...

Страница 34: ...s other than normal work periods then special service rates apply If during the on site repair it is determined the problem is not warranty related then the terms and conditions stated in the followin...

Страница 35: ...rent Changes 1 02 00 Section s Affected General Information Section 1 6 Section added Section 3 1 Section added Chapter 2 Installation Section 2 1 Section 2 3 Sec tion 2 6 and Section 1 5 Safety infor...

Страница 36: ...Rotary Stage User s Manual Table B 2 Archived Changes Revision Section s Affected General Information 1 00 00 New Manual 1 01 00 Section 4 2 1 Collet cleaning and lubrication procedure updated 28 App...

Страница 37: ...cation 22 compressed air 16 connector options 4 D Declaration of Incorporation 8 Dimensions 5 drive motor options 4 E Electrical Installation 16 Environmental Specifications 17 I inspection schedule 2...

Страница 38: ...e 10 R rear seal options 4 requirements air 16 rotary axis 2 S safety procedures 6 seal replacement 23 Securing the Stage to the Mounting Surface 11 service schedule 21 specifications overview 17 temp...

Страница 39: ...ed Clearly presented Well illustrated How do you use this document in your job Does it meet your needs What improvements if any would you like to see Please be specific or cite examples Stage Product...

Страница 40: ......

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