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Chapter 4: Maintenance

IMPORTANT

: Read the

Safety Procedures and Warnings

(on

) before you do

maintenance to the gimbal.

4.1. Service and Inspection Schedule

Inspect the AMG-LP at least once per month. The need for a longer or shorter inspection interval will
depend on the application and conditions, such as the duty cycle, speed, and environment.

Monthly inspections should include but not be limited to:

l

Visually inspect the stage and cables.

l

Re-tighten loose connectors.

l

Replace or repair damaged cables.

l

Clean the AMG-LP and any components and cables as needed.

l

Repair any damage before operating the AMG-LP.

l

Inspect and perform an operational check on all safeguards and protective devices.

Hardware Manual

AMG-LP

www.aerotech.com

41

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Содержание AMG-LP

Страница 1: ...Revision 2 00 AMG LP Low Profile Direct Drive Gimbals HARDWARE MANUAL...

Страница 2: ...spare or replacement parts To get help immediately contact a service office or your sales representative Include your customer order number in your email or have it available before you call This man...

Страница 3: ...s 17 1 4 Vacuum Operation 18 1 5 Export Restrictions 19 Chapter 2 Installation 21 2 1 Dimensions 21 2 2 Securing the Base to the Mounting Surface 24 2 3 Attaching the Payload to the Stage 26 Chapter 3...

Страница 4: ...23 Figure 2 4 View of AMG LP Showing Mounting Holes 25 Figure 3 1 AMG LP Motor and Feedback Wiring 31 Figure 3 2 Machine Direction 37 Figure 3 3 Hall Phasing Diagram 38 Figure 3 4 Encoder Phasing Ref...

Страница 5: ...edback Connector Pinout 30 Table 3 4 Mating Connector Part Numbers for the Feedback Connector 30 Table 3 5 Hall Effect Sensor Specifications 32 Table 3 6 Thermistor Specifications 32 Table 3 7 Encoder...

Страница 6: ...into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in conformity with the provisions of the Directive 2006 42 E...

Страница 7: ...n EN 60204 1 2010 Safety of machinery Electrical equipment of machines Part 1 General requirements and furthermore declares that it is not allowed to put the product into service until the machinery i...

Страница 8: ...d by the manufacturer l The protection provided by the equipment could be impaired l The life expectancy of the product could be decreased Safety notes and symbols are placed throughout this manual to...

Страница 9: ...te this equipment l All service and maintenance must be done by approved personnel l Use this product only in environments and operating conditions that are approved in this manual l Never install or...

Страница 10: ...ed l Do not connect or disconnect stage motor interconnections while connected to a live electrical power source l Before you set up or do maintenance disconnect electrical power l It is the responsib...

Страница 11: ...e motor frame temperature could exceed 70 C in some applications l Do not touch the stage motor frame while it is in operation l Wait until the stage motor has cooled before you touch it DANGER Risk o...

Страница 12: ...echanical Hazard l System travel can cause crush shear or pinch injuries l Only trained operators should operate this equipment l Do not put yourself in the travel path of machinery l Restrict access...

Страница 13: ...and record the information for later reference Unpacking and Handling It is the responsibility of the customer to safely and carefully lift and move the gimbal IMPORTANT All electronic equipment and i...

Страница 14: ...ecord the information for later reference Shipping Brackets Shipping brackets typically red anodized aluminum might have been installed to secure the system prior to shipment The shipping brackets if...

Страница 15: ...L x10 interpolation E4 Incremental encoder TTL x25 interpolation E5 Incremental encoder TTL x50 interpolation Metrology Required PL1 Metrology uncalibrated with performance plots PL2 Metrology calibra...

Страница 16: ...desiccant if it is to be stored for an extended time Altitude Operating 0 m to 2 000 m 0 ft to 6 562 ft above sea level Contact Aerotech if your specific application involves use above 2 000 m or belo...

Страница 17: ...6 8 kg 16 kg Axis Wobble 97 rad Orthogonality 72 rad Standard Finish Black Anodize with Hard Coated Cell Max Component Diameter 103 mm 153 7 mm 205 mm Nominal Component Thickness 19 mm 30 mm 40 9 mm...

Страница 18: ...imbal in a clean environment and use powder free polyethylene gloves to prevent any contaminants from adhering to the surface of the gimbal 3 During installation use cleaned vented stainless steel fas...

Страница 19: ...ment export regulations If you are from a non US country and wish to make a purchase contact Aerotech to determine if an export license is required People in countries embargoed by the United States c...

Страница 20: ...This page intentionally left blank AMG LP Hardware Manual 20 www aerotech com...

Страница 21: ...dance with the instructions provided by this manual and any accompanying documentation Failure to follow these instructions could result in injury or damage to the equipment 2 1 Dimensions Figure 2 1...

Страница 22: ...Figure 2 2 AMG150LP Dimensions AMG LP Hardware Manual 22 www aerotech com...

Страница 23: ...Figure 2 3 AMG200LP Dimensions Hardware Manual AMG LP www aerotech com 23...

Страница 24: ...burrs or high spots Clean the mounting surface with a lint free cloth and acetone or isopropyl alcohol and allow the cleaning solvent to completely dry Gently place the stage on the mounting surface I...

Страница 25: ...Figure 2 4 View of AMG LP Showing Mounting Holes Hardware Manual AMG LP www aerotech com 25...

Страница 26: ...n on electrical installation refer to Chapter 3 Electrical Installation and the documentation delivered with the stage IMPORTANT If your AMG LP was purchased with Aerotech controls it could have been...

Страница 27: ...l safety and compliance requirements when they integrate the AMG LP into a completed system Electrical installation requirements will depend on the ordered product options Installation instructions in...

Страница 28: ...r frame ground protection only Additional grounding and safety precautions are required for applications requiring access to the stage while it is energized The System Integrator or qualified installe...

Страница 29: ...2 Reserved 3 Reserved 4 Reserved 5 Reserved A4 Frame Ground motor protective ground Table 3 2 Mating Connector Part Numbers for the Motor Connector Mating Connector Aerotech P N Third Party P N Backs...

Страница 30: ...all Effect Sensor Phase C 12 Reserved 13 Reserved 14 COS Encoder Cosine 15 COS Encoder Cosine 16 5V Power Supply Input 17 SIN Encoder Sine 18 SIN Encoder Sine 19 Reserved 20 Common ground 21 Common gr...

Страница 31: ...3 2 Motor and Feedback Wiring Shielded cables are required for the motor and feedback connections Figure 3 1 AMG LP Motor and Feedback Wiring Hardware Manual AMG LP www aerotech com 31...

Страница 32: ...pe Incremental Encoder Analog SIN SIN COS COS 1V pk pk Digital RS422 MRK MRK signals Output Signals E2 E3 E4 E5 Digital Output Incremental Encoder TTL Encoder line driver signals RS422 485 compatible...

Страница 33: ...at sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a 250 mm x 250 mm x 6 mm aluminum heat si...

Страница 34: ...eat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a 330 mm x 330 mm x 13 mm aluminum heat...

Страница 35: ...ink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a 330 mm x 330 mm x 13 mm aluminum heat sink...

Страница 36: ...ystem cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a 330 mm x 330 mm x 13 mm aluminum heat sink 3 Torque constant a...

Страница 37: ...als and is dictated by the stage wiring refer to Section 3 2 Programming direction of a stage is set by the controller that is used to move the stage Programming direction is typically selectable in t...

Страница 38: ...3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 3 Hall Phasing Diagram AMG LP Hardware Manual 38 www aerotech com...

Страница 39: ...Figure 3 4 Encoder Phasing Reference Diagram Standard Square Wave Figure 3 5 Encoder Phasing Reference Diagram Analog Sine Wave Hardware Manual AMG LP www aerotech com 39...

Страница 40: ...This page intentionally left blank AMG LP Hardware Manual 40 www aerotech com...

Страница 41: ...he application and conditions such as the duty cycle speed and environment Monthly inspections should include but not be limited to l Visually inspect the stage and cables l Re tighten loose connector...

Страница 42: ...bolted together to form multi axis systems the orthogonality can be lost if the stage tables of the support stages are loosened Precision aligned stages should not be loosened or disassembled 4 We re...

Страница 43: ...Encoder sine and cosine signal connections refer to Chapter 3 Electrical Installation and Controller documentation l Motor Connections refer to Chapter 3 Electrical Installation and the Controller doc...

Страница 44: ...This page intentionally left blank AMG LP Hardware Manual 44 www aerotech com...

Страница 45: ...n Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate request available on ou...

Страница 46: ...periods then special rates apply If during the on site repair it is determined the problem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair sec...

Страница 47: ...neral Information 2 00 General product and manual update 1 04 Revision changes have been archived If you need a copy of this revision contact Aerotech Global Technical Support 1 03 1 02 1 01 1 00 Hard...

Страница 48: ...This page intentionally left blank AMG LP Hardware Manual 48 www aerotech com...

Страница 49: ...ISO 12100 2010 6 7 Encoder Specifications 32 EU 2015 863 6 Export Restrictions 19 G gimbal distortion 24 grease 18 H Hall Effect Sensors Specifications 32 Handling 13 Humidity 16 I Inspection Schedule...

Страница 50: ...3 14 shims 24 shipping brackets 14 shipping clamps 14 solvents 42 Specifications 17 Encoder 32 Hall Effect Sensors 32 Thermistor Specifications 32 stabilizing stage 14 stage stabilizing 14 Storage 13...

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