AERMEC ANL 100-HP Скачать руководство пользователя страница 38

38

23.05 – 6755517_09

WARNING The unit is equipped with overpressure release devices 

(safety valve):

 if these devices intervene, the refrigerant gas is released at 

high temperature and speed;

WARNING The machine and the pipes have very hot or very cold sur-

faces that lead to risk of burns by contact;

WARNING Do not use your hands to control any refrigerant leaks;

WARNING Before removing elements along the under pressure hy-

dronic circuits, shut-off the pipe section involved and gradually drain 

the fluid until its pressure and that of the atmosphere are balanced.

 Prevention against residual electrical risks

•  Before opening the electrical panel, disconnect the unit from the mains 

by means of the external isolator;

•  If the unit has power factor correction condensers, wait the time indica-

ted on the machine plate from when the power supply was disconnected 
from the unit before accessing inside the electrical panel;

•  If the unit has components such as integrated inverters, disconnect the 

power supply and wait at least 15 minutes before accessing it for main-
tenance operations: the internal components remain energised for this 
period, generating the risk of electrocution;

•  If the supply cord is damaged, it must be replaced by the manufacturer or 

its service agent or a similarly qualified person in order to avoid a hazard.

 ROUTINE AND EXTRAORDINARY MAINTENANCE

The machine must be turned off and electrically disconnected during its 

maintenance (with possible replacement of components).

In particular:
—  Place a sign reading "Do not turn on – maintenance in progress" on the open 

isolator;

—  Equip yourself with the appropriate personal protective equipment;
—  The cooling circuit components must be replaced after draining the refrigerant 

gas contained in the circuit;

—  Always and only use original spare parts which can be purchased from author-

ised resellers;

—  It is not permitted to change the refrigerant, hydraulic or electric layout of the 

unit, or its control logic unless expressly authorised by Aermec;

—  The machine must be loaded with the type and quantity of refrigerant indicated 

on the identification label.

The compressor input and output pressure and temperature for determining the 
overheating and undercooling of the machine must be measured as follows:
—  With the machine off, access its cooling circuit;
—  Connect the necessary instruments, 

pressure gauges 

connected with suitable 

extensions to the pressure sockets on the compressor inputs and outputs, 

ther-

mometers 

connected to thermocouple probes that are fastened to the pipes at 

the compressor inputs and outputs. Do not use metratasts, as they require the 
operator to approach the machine's cooling circuit;

—  Turn on the machine and acquire the measurements, remaining at a distance 

and in a position not exposed to the pressurised parts of the cooling circuit;

—  As soon as the measurements have been completed, turn off them machine, 

remove the instruments and close the cooling circuit compartment.

—  In the case of machines that do not have a cooling circuit compartment closed 

with a metal structure, the high-low pressure pressure switch must be tested 
with the operator in front of the machine panel where the control panel is lo-
cated, remaining at a distance and not exposed to the pressurised parts of the 
cooling circuit.

 Replacement of the compressor

 Inspection and control

The leak inspection and control operations on the machine must be performed 
when the machine is off and not electrically powered.

 Cleaning the machine

The machine cleaning activities must be performed when the machine is off and 
not electrically powered.

 DECOMMISSIONING AND DISPOSING OF THE MACHINE 

COMPONENTS

WARNING The unit contains fluorinated greenhouse gases that are 

regulated by the Kyoto protocol. The law prohibits its disposal in the 

environment and requires it to be collected and delivered to the re-

seller or a collection centre.

When the components are removed for replacement or when the entire unit reach-
es the end of its service life, it must be removed from the installation, in order to 
minimise the environmental impact, observing the following requirements for dis-
posal:
—  The refrigerant gas must be fully collected by specialised personnel with the 

necessary qualifications in specific containers and be delivered to collection 
centres;

—  The lubrication oil contained in the compressors and in the cooling circuit must 

be collected and delivered to collection centres;

—  The structure, electrical and electronic equipment and components must be 

divided according to their product category and material of construction and 
delivered to collection centres;

—  If the water circuit contains mixtures with anti-freeze, the content must be col-

lected and delivered to collection centres;

—  Observe the national laws in force.

 

 

 

Содержание ANL 100-HP

Страница 1: ...t i o n o f O r i g i n a l i n s t r u c t i o n s Installation Manual EN w w w a e r m e c c o m REVERSIBLE AIR WATER HEAT PUMP C o o l i n g c a p a c i t y 7 8 t o n H e a t i n g c a p a c i t y 9 4 7 5 5 1 1 1 8 5 0 B T U h ANL 100 150 HP ...

Страница 2: ......

Страница 3: ...to present the product and help you select the unit that best meets the needs of your system WARNING personnelwhopossessthenecessaryskillsaccordingtostate national and local regulations in force must choose and size the machine Aermec Aermec always attentive to the continuous changes in the market and its regulations reserves the right to make all the changes deemed necessary for improving the pro...

Страница 4: ...hough every effort has been made to ensure accuracy Aermec shall not be held liable for any errors or omissions This mark indicates that the disposal of this product must strictly follow the national and local laws in force COMPANYCERTIFICATIONS SAFETYCERTIFICATIONS ...

Страница 5: ...nal values p 21 Fouling deposit corrective factors K m W p 21 14 Glycol p 21 Ethylene glycol p 21 Propylene glycol p 21 15 Sound data p 22 16 General warnings p 23 Introduction p 23 General warnings p 23 Essential safety rules p 23 Precautions concerning the hydraulic circuit p 24 Precautions concerning the electrical circuit p 24 Precautions concerning the cooling circuit p 24 Preventions p 24 Wa...

Страница 6: ...tial commercial or industrial build ings The units are characterised by an extremely low noise operation and a high effi ciency and reliability through the use of high efficiency heat exchangers and scroll compressors of high performance and low noise 2 CONFIGURATOR Field Description 1 2 3 ANL 4 5 6 Size 100 150 7 Model H Heat pump 8 Version Standard A With storage tank and pump P With pump 9 Heat...

Страница 7: ...ned to ensure the maximum access for service and maintenance The base for sizes 100 150 has holes in the proximity of the coil to permit drainage of water during the defrost cycle Axial fans External rotor axial fan with helicoidal blades Housed in a casing complete with protective grilles 6 pole electric motor with thermal protection CONTROL AND SAFETY COMPONENTS High pressure switch With fixed c...

Страница 8: ...nd sensor Discharge pressure heat pump unit Suction pressure heat pump unit Error from setpoint temperature sum of the proportional and integral error Delay time to start stop the compressor Control of alarms Low pressure High pressure pre alarm pressostat directly removes power to the compressor High discharge temperature Anti freeze Flow switch Alarm based on ΔT Alarms with automatic reset and l...

Страница 9: ...xygen content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 2 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Free chlorine 0 5 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm WARNING under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are differen...

Страница 10: ... content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 2 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Free chlorine 0 5 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm WARNING under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are different fro...

Страница 11: ...S cm Temperature 65 C Oxygen content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 2 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Free chlorine 0 5 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm WARNING under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose chara...

Страница 12: ...5517_09 5 MAIN COOLING REFRIGERANT LAYOUTS 1 Finned coil 2 Reversing valve 3 Compressor 4 Plate heat exchanger 5 One way valve 6 Mechanic thermostatic valve 7 Liquid accumulator 8 Filter drier 1 2 3 4 5 5 6 7 8 5 5 ...

Страница 13: ...ol PR3 Simplified remote panel This makes it possible to carry out the unit s basic controls with the signalling of alarms Can be made remote with shielded cable up to 150 m VT Antivibration supports FACTORY FITTED ACCESSORIES VT Antivibration supports Compatibility with VMF system for more information about the system refer to the dedicated documentation ACCESSORIES COMPATIBILITY Model Ver 100 15...

Страница 14: ...t poses a serious risk The combined effects of the salt loaded mist and in dustrial emissions accelerate corrosion Within the manufacturing plants corrosive gas may result from the processing of chemicals or by the typical industrial processes used in manufacturing Potential sources of risk to be considered are open sewage systems exhaust vents diesel engine exhaust emissions from heavy traffic la...

Страница 15: ...52 Usefulheadsystemside ftH2O 33 8 44 2 Heatingperformance104 F 113 F 2 Heatingcapacity BTU h 94 755 111 850 Inputpower kW 8 80 10 48 Heatingtotalinputcurrent A 18 0 21 0 COP kW kW 3 150 3 130 Waterflowratesystemside gpm 19 11 22 56 Usefulheadsystemside ftH2O 24 1 34 5 1 Data System side water heat exchanger 54 0 F 44 1 F External air 95 F 2 Data System side water heat exchanger 104 F 113 F Extern...

Страница 16: ...nddatacalculatedincoolingmode 2 Soundpowerlevel A P dB A 76 0 77 0 Soundpressurelevel 10m 33ft A P dB A 44 0 45 0 Soundpressurelevel 1m 3 3ft A P dB A 59 0 60 0 1 The load indicated in the table is an estimated and preliminary value The final value of the refrigerant load is indicated on the unit s technical label For further information contact the office 2 Sound power calculated on the basis of ...

Страница 17: ... WARNING Under no circumstances does the unit have to be operated outside the operating limit under penalty of the warranty expiration Aermec S p A cannot be held responsible for any malfunction of the units which are operated outside the established limits and for their consequences COOLING MODE Key A External air temperature F B Water produced temperature F 1 Standard mode 2 DCPX Functioning acc...

Страница 18: ... 18 22 26 31 35 B A 1 2 WATER FILTER PRESSURE DROP Key A Pressure drops psi B Water flow rate gpm 1 Size 1 1 2 0 0 58 0 29 0 87 1 16 1 45 1 74 2 03 2 32 2 61 2 90 psi 0 4 9 13 18 22 26 31 35 40 gpm B A 1 11 1 USEFUL HEAD Key A Pressure drops psi B Water flow rate gpm 1 ANL 100 2 ANL 150 0 2 90 5 80 8 70 11 60 14 50 17 40 20 30 23 20 26 10 psi 0 4 9 13 18 22 26 31 35 gpm B A 1 2 ...

Страница 19: ...ion of the units which are operated in a system in which the content of the water circulating is below the MINIMUM SYSTEM WATER CONTENT and for their consequences NOTICE in the case of several units connected in parallel the designer must ensure that the configuration of the system and the management logic adopted do not cause too frequent START STOP cycles and or sudden changes in the water flow ...

Страница 20: ... figure according to the formula p rating psi H ft 10 2 0 3 For example if level difference H is equal to 65 6 ft the calibration value of the vessel will be 33 4 psi If the calculated pressure setting value is less than 21 8 psi when H 12 25 maintain the standard pressure setting Key A Expansion vessel 1 Check that highest utility is not higher than 180 4 ft 2 Ensure that lowest utility can withs...

Страница 21: ...10 20 3 67 3 89 12 62 22 79 34 78 Percentethyleneglycol 0 10 15 20 25 30 35 40 45 50 Qwh 1 000 1 027 1 038 1 050 1 063 1 078 1 095 1 114 1 135 1 158 Ph 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 Pa 1 000 1 002 1 003 1 004 1 005 1 007 1 008 1 010 1 012 1 015 Δp 1 000 1 087 1 128 1 175 1 227 1 286 1 353 1 428 1 514 1 610 PROPYLENE GLYCOL Cooling mode CORRECTIONFACTORWITHPROPILENEGLY...

Страница 22: ... 7 2000Hz A P dB A 68 9 69 7 4000Hz A P dB A 60 5 61 5 8000Hz A P dB A 48 6 49 6 1 Sound power calculated on the basis of measurements made in accordance with UNI EN ISO 9614 2 Sound pressure cold functioning measured in free field 10 m 33 ft away from the unit external surface in compliance with UNI EN ISO 3744 Data 14511 2018 System water temperature 53 6 44 6 in out External air temperature 95 ...

Страница 23: ...mec shall not be held liable for the failure to observe the safety and accident prevention regulations in force Personal protective equipment PPE 1 Operations Handling Installation and or maintenance Welding or brazing Safety gloves helmet goggles safety footwear protective garments Earmuffs 1 It is recommended to follow the instructions in EN 378 3 Observe the laws in force in the country of unit...

Страница 24: ...res on elec trical equipment and for lubricant oil of the compressor and the refrigerant The unit contains pressurised refrigerant gas no operation may be performed on pressurised equipment except during maintenance which must be per formed by skilled and qualified personnel Perform brazing or welding only on empty pipes and clear of any lubricating oil residues do not near flames or other heat so...

Страница 25: ...vided on it is essential for correct maintenance PACKAGING HANDLING AND REMOVAL Before carrying out the packaging removal or transport operations put on personal protective equipment and use devices and instruments suitable for the dimensions and weigh of the equipment All handling operations must be performed by qualified personnel in strict compli ance with all the applicable safety procedures T...

Страница 26: ... expulsion from the equipment can penetrate into living areas through doors or windows That the air expulsed by the unit is countered by adverse wind For the positioning of the air cooled units for outdoor use choose a place that is not exposed to excessive wind install windbreaks if the wind speed exceeds 4 9 knot 1 Side by side units 2 Windbreak barrier recommended for wind above4 3 knot 3 Insta...

Страница 27: ...t and the vertical air exhaust must not be obstruct ed The following images indicate the minimum required space SINGLE INSTALLATION A1 C1 B2 C2 B1 Minimum technical space to be ensured in order for the chiller to work properly and for possible maintenance The drawings are provided solely as examples VERSION A Size 100 150 Fan Number A P no 2 2 Minimumtechnicalspaces A1 A P in 118 1 118 1 B1 A P in...

Страница 28: ...er if they are not supplied with the unit CONNECTIONS Before starting the system check that the hydraulic circuits are connected to the correct heat exchangers The water circulating pump must preferably be installed upstream so that the evaporator condenser is subjected to positive pressure The water inlet and outlet connections are indicated in the dimensions table in this manual or are available...

Страница 29: ... points of the hydraulic circuit and outside inhabited en vironments To permit the circuit to drain make sure that the drain valves have been installed in the lowest points of the circuit and that they are open ANTI FREEZE PROTECTION The addition of glycol is the only effective protection against freezing the glycol water solution must be sufficiently concentrated to ensure proper protection and p...

Страница 30: ...30 23 05 6755517_09 20 DIMENSIONS AND POSITION OF HYDRAULIC CONNECTIONS DIMENSIONS 69 0 in 29 6 in 57 in POSITION OF HYDRAULIC CONNECTIONS 5 5 in 4 0 in 20 4 in OUT 1 1 4 IN 1 1 4 ...

Страница 31: ...ution Size 100 150 Dimensionsandweights Emptyweight lbs 650 710 A lbs 800 866 P lbs 690 756 Centreofgravity empty X A P in 15 0 15 0 Y in 23 8 24 8 A P in 25 2 26 4 Weightdistributionin onthesupports empty 1 32 20 31 40 A 30 10 29 30 P 31 20 30 30 2 33 30 32 60 A 30 90 30 30 P 32 20 31 40 3 17 00 17 70 A 19 20 19 90 P 18 00 18 80 4 17 50 18 30 A 19 80 20 50 P 18 60 19 50 ...

Страница 32: ...t be within a tolerance of 10 of the nominal power supply voltage of the machine for unbalanced three phase unit max 3 between the phases If these parameters are not respected contact the energy supplier For electric connections use the cables with double isolation according to the Standards in force on this subject in the different countries The following is mandatory The use of an omnipolar magn...

Страница 33: ...aximumovercurrentpermittedbytheprotec tiondevice MOP A 60 0 80 0 A P A 70 0 80 0 1 Data EN 14511 2018 System side water heat exchanger 53 6 F 44 6 F External air 95 0 F 2 Data EN 14511 2018 System side water heat exchanger 104 0 F 113 0 F External air 45 F b s 43 F b u Power supply 460V Size 100 150 POWER SUPPLY 7 Coolingperformance12 C 7 C Coolingtotalinputcurrent A 17 1 19 6 A P A 18 7 22 8 Heat...

Страница 34: ...TTORE SWITCH AUXILIARY AE ESTERNO ALLARME ALARM REMOTE max 150m SEZ MIN 0 5 mm CB1 TRA AMBIENTE TERMOSTATO THERMOSTAT ROOM TWS ACQUA SANITARIA TERMOSTATO THERMOSTAT WATER SANITARY TRA AMBIENTE TERMOSTATO THERMOSTAT ROOM TWS ACQUA SANITARIA TERMOSTATO THERMOSTAT WATER SANITARY 3 2 3 3 3 2 2 8 2 8 3 2 3 2 3 3 3 3 3 4 3 4 M7S 5 M7 6 M7 5 M1S 8 M1 8 M7S 4 M7S 3 M7S 7 M7S 8 M5S1 2 M5S1 1 B A 1 2 Termin...

Страница 35: ...Identify the clamps for the electric connection and always refer exclusively to the wiring diagram supplied with the unit Remove any protections from the cable fixing points For the functional connection of the unit take the power supply cable to the electric control board inside the unit and connect it to clamps L1 L2 L3 N if present and PE respecting the polarities L1 L2 L3 and N as phases and P...

Страница 36: ...re complied with and that a mechanical filter has been installed in each inlet heat exchanger Mandatory component for warranty to be valid Check that the circulation pump s are working and that the wa ter flow rate is sufficient to close the flow switch contact if installed We recommend installing one always upstream of every heat exchanger Check the water flow rate measuring the pressure differen...

Страница 37: ...ements are correctly in place before restarting the unit It is not permitted to walk on the machine or to place other items on it Fans motors and belt drives may be in motion always wait for them to stop and take appropriate precautions to prevent their activation before accessing them If the unit has components such as integrated inverters disconnect the power supply and wait at least 15 minutes ...

Страница 38: ...ss its cooling circuit Connect the necessary instruments pressure gauges connected with suitable extensions to the pressure sockets on the compressor inputs and outputs ther mometers connected to thermocouple probes that are fastened to the pipes at the compressor inputs and outputs Do not use metratasts as they require the operator to approach the machine s cooling circuit Turn on the machine and...

Страница 39: ... clean the coils refer to the dedicated chapter INTERVENTIONS ON THE CIRCUIT DESCRIPTION FREQUENCY Note 3Mths 6Mths 12Mths INTERVENTIONSONTHECOOLINGCIRCUITOPERATINGWITHFULLLOAD Measurementoftheoverheatingtemperature Measurementoftheundercoolingtemperature Measurementoftheexhaustgastemperature Measurementoffaninput Measurementofcompressorinput COMPRESSORCONTROLS Oillevelcontrol Oilaciditycontrol Co...

Страница 40: ... 7 _ 0 9 6755517_09 A e r m e c S p A V i a R o m a 9 9 6 3 7 0 4 0 B e v i l a c q u a V R I t a l i a T e l 3 9 0 4 4 2 6 3 3 1 1 1 F a x 3 9 0 4 4 2 9 3 5 7 7 m a r k e t i n g a e r m e c c o m w w w a e r m e c c o m ...

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