AERMEC ANL 100-HP Скачать руководство пользователя страница 24

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check and repair or, if necessary, replace any component or pipe that shows signs of 
damage. Use a platform, or suitable scaffolding to work at higher levels.

All the precautions concerning the handling of refrigerant must be observed in ac-
cordance with current regulations.

The overall fire risk assessment at the place of installation (i.e. fire load calculation) 
is the responsibility of the user;

Keep fire estinguishers near the machine suitable for putting out fires on electrical 
equipment and, for lubricant oil of the compressor and the refrigerant;

 PRECAUTIONS CONCERNING THE HYDRAULIC CIRCUIT

Perform the plant connections following the indications provided in the manual:
— 

It is necessary to install a water filter and a flow switch on the heat ex-

changers, otherwise the warranty shall be void;

— 

During commissioning, it is mandatory to carry out a seal test on the air 

of the hydraulic circuit (minimum pressure 2.5 bar and a search for leak-

ages on every joint - e.g. using leak detector foam or soap + water) before 

filling it with glycol. This is to avoid the need for corrections due to leaks 

caused, for example, during the transportation/handling stage (even 

though the circuit is tested before leaving the Aermec factory);

—  Do not bend or strike pipes containing pressurised fluids. Do not exceed the 

maximum permissible pressure (PS) of the unit's water circuit;

—  Before removing elements along the pressurised water circuits, intercept the 

concerned section of pipe and release the fluid gradually until the pressure is 
balanced with the atmospheric pressure;

—  Even with the unit off, prevent the fluid in contact with the heat exchangers 

exceed the temperature limits indicated in the documentation and freeze;

—  Do not send liquids to the heat exchangers other than water or its mixtures 

with ethylene/propylene glycol in concentrations above what is indicated in the 
technical documentation;

 PRECAUTIONS CONCERNING THE ELECTRICAL CIRCUIT

—  Perform the plant connections following the indications provided in this man-

ual;

—  Do not use cables with inadequate section or flying connections, not even for 

limited periods or emergencies;

—  Check the unit is properly earthed before starting it;
—  Before opening the electrical panel, disconnect the unit from the mains by 

means of the external isolator;

—  In case of units with shunt capacitors, wait 3 minutes from when power supply 

was disconnected from the unit before accessing inside the electrical panel;

—  If the unit has components such as integrated inverters, disconnect the power 

supply and wait at least 15 minutes before accessing it for maintenance opera-
tions: the internal components remain energised for this period, generating the 
risk of electrocution;

—  The safety devices must be maintained efficient and periodically checked as 

prescribed by current regulations;

 PRECAUTIONS CONCERNING THE COOLING CIRCUIT

—  The overall fire risk assessment at the place of installation (i.e. fire load calcula-

tion) is the responsibility of the user;

—  Keep fire estinguishers near the machine suitable for putting out fires on elec-

trical equipment and, for lubricant oil of the compressor and the refrigerant;

—  The unit contains pressurised refrigerant gas: no operation may be performed 

on pressurised equipment except during maintenance, which must be per-
formed by skilled and qualified personnel;

—  Perform brazing or welding only on empty pipes and clear of any lubricating 

oil residues; do not near flames or other heat sources to the pipes containing 
refrigerant fluid;

—  Do not work with naked flames near the unit;
—  In order to avoid an environmental risk, make sure that any fluid leaks are recov-

ered in suitable devices in compliance with local regulations;

—  Do not use your hands to control any refrigerant leaks;
—  An accidental release of refrigerant may cause risk of suffocation due to a lack of 

oxygen: install the machine in a well ventilated environment in accordance with 
EN 378-3 and local regulations currently in force. Those who come into contact 
with the machine must be equipped with a leak detector that is calibrated and 
validated to reveal any used refrigerant leaks.

—  The unit is fitted out with overpressure relief devices (safety valves): in the event 

that these devices start, the refrigerant gas is released at high temperature and 
high velocity. Prevent the gas flow from harming people or things;

—  Install the unit at a distance enough from the exhaust wells;
—  Keep all lubricants in properly marked containers. Do not keep flammable liq-

uids near the plant;

 PREVENTIONS

—  Make sure that the protections of mobile elements are correctly in place before 

restarting the unit;

—  Fans, motors and belt drives may be in motion: always wait for them to stop and 

take appropriate precautions to prevent their activation before accessing them;

—  The machine and the pipes have very hot and very cold surfaces that lead to 

risk of burns;

—  Before opening a machine panel, ascertain whether it is or not firmly connected 

to it by hinges;

—  Louvers of the heat exchangers, edges of the components and metal panels 

can generate cuts;

—  The installation must ensure that the temperature of the fluid entering the unit 

is maintained stable and within the provided limits; therefore, pay attention to 
the adjustment of any external thermal exchange and control devices (drycool-
er, evaporating towers, area valves, ...), to the adequate dimensioning of the 
mass of fluid circulating in the plant (in particular when plant areas are exclud-
ed) and to install systems for the recirculation of the necessary fluid flow rate so 
as to maintain the machine temperatures within the allowed limits (e.g. during 
the start-up phase);

—  The material used for the machine protective packaging must always be kept 

out of the reach of children as it is a source of danger;

—  In units with compressors in parallel, do not disable the individual compressors 

for long periods;

—  As this unit is intended only for installation outdoors and in an area with autho-

rised access only, there are no load limits.

 WARNINGS

The unit has the following safety labels to indicate the potential risks (placed on 
potentially hazardous parts or close to them).

Electricity 

Warning: 

Sharp element 

Warning: 

Warning: 

Moving parts

Warning: 

Hot surface 

 

Check periodically that the safety labels are in the correct position on the machine, 
and replace them if necessary.

Содержание ANL 100-HP

Страница 1: ...t i o n o f O r i g i n a l i n s t r u c t i o n s Installation Manual EN w w w a e r m e c c o m REVERSIBLE AIR WATER HEAT PUMP C o o l i n g c a p a c i t y 7 8 t o n H e a t i n g c a p a c i t y 9 4 7 5 5 1 1 1 8 5 0 B T U h ANL 100 150 HP ...

Страница 2: ......

Страница 3: ...to present the product and help you select the unit that best meets the needs of your system WARNING personnelwhopossessthenecessaryskillsaccordingtostate national and local regulations in force must choose and size the machine Aermec Aermec always attentive to the continuous changes in the market and its regulations reserves the right to make all the changes deemed necessary for improving the pro...

Страница 4: ...hough every effort has been made to ensure accuracy Aermec shall not be held liable for any errors or omissions This mark indicates that the disposal of this product must strictly follow the national and local laws in force COMPANYCERTIFICATIONS SAFETYCERTIFICATIONS ...

Страница 5: ...nal values p 21 Fouling deposit corrective factors K m W p 21 14 Glycol p 21 Ethylene glycol p 21 Propylene glycol p 21 15 Sound data p 22 16 General warnings p 23 Introduction p 23 General warnings p 23 Essential safety rules p 23 Precautions concerning the hydraulic circuit p 24 Precautions concerning the electrical circuit p 24 Precautions concerning the cooling circuit p 24 Preventions p 24 Wa...

Страница 6: ...tial commercial or industrial build ings The units are characterised by an extremely low noise operation and a high effi ciency and reliability through the use of high efficiency heat exchangers and scroll compressors of high performance and low noise 2 CONFIGURATOR Field Description 1 2 3 ANL 4 5 6 Size 100 150 7 Model H Heat pump 8 Version Standard A With storage tank and pump P With pump 9 Heat...

Страница 7: ...ned to ensure the maximum access for service and maintenance The base for sizes 100 150 has holes in the proximity of the coil to permit drainage of water during the defrost cycle Axial fans External rotor axial fan with helicoidal blades Housed in a casing complete with protective grilles 6 pole electric motor with thermal protection CONTROL AND SAFETY COMPONENTS High pressure switch With fixed c...

Страница 8: ...nd sensor Discharge pressure heat pump unit Suction pressure heat pump unit Error from setpoint temperature sum of the proportional and integral error Delay time to start stop the compressor Control of alarms Low pressure High pressure pre alarm pressostat directly removes power to the compressor High discharge temperature Anti freeze Flow switch Alarm based on ΔT Alarms with automatic reset and l...

Страница 9: ...xygen content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 2 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Free chlorine 0 5 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm WARNING under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are differen...

Страница 10: ... content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 2 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Free chlorine 0 5 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm WARNING under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are different fro...

Страница 11: ...S cm Temperature 65 C Oxygen content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 2 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Free chlorine 0 5 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm WARNING under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose chara...

Страница 12: ...5517_09 5 MAIN COOLING REFRIGERANT LAYOUTS 1 Finned coil 2 Reversing valve 3 Compressor 4 Plate heat exchanger 5 One way valve 6 Mechanic thermostatic valve 7 Liquid accumulator 8 Filter drier 1 2 3 4 5 5 6 7 8 5 5 ...

Страница 13: ...ol PR3 Simplified remote panel This makes it possible to carry out the unit s basic controls with the signalling of alarms Can be made remote with shielded cable up to 150 m VT Antivibration supports FACTORY FITTED ACCESSORIES VT Antivibration supports Compatibility with VMF system for more information about the system refer to the dedicated documentation ACCESSORIES COMPATIBILITY Model Ver 100 15...

Страница 14: ...t poses a serious risk The combined effects of the salt loaded mist and in dustrial emissions accelerate corrosion Within the manufacturing plants corrosive gas may result from the processing of chemicals or by the typical industrial processes used in manufacturing Potential sources of risk to be considered are open sewage systems exhaust vents diesel engine exhaust emissions from heavy traffic la...

Страница 15: ...52 Usefulheadsystemside ftH2O 33 8 44 2 Heatingperformance104 F 113 F 2 Heatingcapacity BTU h 94 755 111 850 Inputpower kW 8 80 10 48 Heatingtotalinputcurrent A 18 0 21 0 COP kW kW 3 150 3 130 Waterflowratesystemside gpm 19 11 22 56 Usefulheadsystemside ftH2O 24 1 34 5 1 Data System side water heat exchanger 54 0 F 44 1 F External air 95 F 2 Data System side water heat exchanger 104 F 113 F Extern...

Страница 16: ...nddatacalculatedincoolingmode 2 Soundpowerlevel A P dB A 76 0 77 0 Soundpressurelevel 10m 33ft A P dB A 44 0 45 0 Soundpressurelevel 1m 3 3ft A P dB A 59 0 60 0 1 The load indicated in the table is an estimated and preliminary value The final value of the refrigerant load is indicated on the unit s technical label For further information contact the office 2 Sound power calculated on the basis of ...

Страница 17: ... WARNING Under no circumstances does the unit have to be operated outside the operating limit under penalty of the warranty expiration Aermec S p A cannot be held responsible for any malfunction of the units which are operated outside the established limits and for their consequences COOLING MODE Key A External air temperature F B Water produced temperature F 1 Standard mode 2 DCPX Functioning acc...

Страница 18: ... 18 22 26 31 35 B A 1 2 WATER FILTER PRESSURE DROP Key A Pressure drops psi B Water flow rate gpm 1 Size 1 1 2 0 0 58 0 29 0 87 1 16 1 45 1 74 2 03 2 32 2 61 2 90 psi 0 4 9 13 18 22 26 31 35 40 gpm B A 1 11 1 USEFUL HEAD Key A Pressure drops psi B Water flow rate gpm 1 ANL 100 2 ANL 150 0 2 90 5 80 8 70 11 60 14 50 17 40 20 30 23 20 26 10 psi 0 4 9 13 18 22 26 31 35 gpm B A 1 2 ...

Страница 19: ...ion of the units which are operated in a system in which the content of the water circulating is below the MINIMUM SYSTEM WATER CONTENT and for their consequences NOTICE in the case of several units connected in parallel the designer must ensure that the configuration of the system and the management logic adopted do not cause too frequent START STOP cycles and or sudden changes in the water flow ...

Страница 20: ... figure according to the formula p rating psi H ft 10 2 0 3 For example if level difference H is equal to 65 6 ft the calibration value of the vessel will be 33 4 psi If the calculated pressure setting value is less than 21 8 psi when H 12 25 maintain the standard pressure setting Key A Expansion vessel 1 Check that highest utility is not higher than 180 4 ft 2 Ensure that lowest utility can withs...

Страница 21: ...10 20 3 67 3 89 12 62 22 79 34 78 Percentethyleneglycol 0 10 15 20 25 30 35 40 45 50 Qwh 1 000 1 027 1 038 1 050 1 063 1 078 1 095 1 114 1 135 1 158 Ph 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 Pa 1 000 1 002 1 003 1 004 1 005 1 007 1 008 1 010 1 012 1 015 Δp 1 000 1 087 1 128 1 175 1 227 1 286 1 353 1 428 1 514 1 610 PROPYLENE GLYCOL Cooling mode CORRECTIONFACTORWITHPROPILENEGLY...

Страница 22: ... 7 2000Hz A P dB A 68 9 69 7 4000Hz A P dB A 60 5 61 5 8000Hz A P dB A 48 6 49 6 1 Sound power calculated on the basis of measurements made in accordance with UNI EN ISO 9614 2 Sound pressure cold functioning measured in free field 10 m 33 ft away from the unit external surface in compliance with UNI EN ISO 3744 Data 14511 2018 System water temperature 53 6 44 6 in out External air temperature 95 ...

Страница 23: ...mec shall not be held liable for the failure to observe the safety and accident prevention regulations in force Personal protective equipment PPE 1 Operations Handling Installation and or maintenance Welding or brazing Safety gloves helmet goggles safety footwear protective garments Earmuffs 1 It is recommended to follow the instructions in EN 378 3 Observe the laws in force in the country of unit...

Страница 24: ...res on elec trical equipment and for lubricant oil of the compressor and the refrigerant The unit contains pressurised refrigerant gas no operation may be performed on pressurised equipment except during maintenance which must be per formed by skilled and qualified personnel Perform brazing or welding only on empty pipes and clear of any lubricating oil residues do not near flames or other heat so...

Страница 25: ...vided on it is essential for correct maintenance PACKAGING HANDLING AND REMOVAL Before carrying out the packaging removal or transport operations put on personal protective equipment and use devices and instruments suitable for the dimensions and weigh of the equipment All handling operations must be performed by qualified personnel in strict compli ance with all the applicable safety procedures T...

Страница 26: ... expulsion from the equipment can penetrate into living areas through doors or windows That the air expulsed by the unit is countered by adverse wind For the positioning of the air cooled units for outdoor use choose a place that is not exposed to excessive wind install windbreaks if the wind speed exceeds 4 9 knot 1 Side by side units 2 Windbreak barrier recommended for wind above4 3 knot 3 Insta...

Страница 27: ...t and the vertical air exhaust must not be obstruct ed The following images indicate the minimum required space SINGLE INSTALLATION A1 C1 B2 C2 B1 Minimum technical space to be ensured in order for the chiller to work properly and for possible maintenance The drawings are provided solely as examples VERSION A Size 100 150 Fan Number A P no 2 2 Minimumtechnicalspaces A1 A P in 118 1 118 1 B1 A P in...

Страница 28: ...er if they are not supplied with the unit CONNECTIONS Before starting the system check that the hydraulic circuits are connected to the correct heat exchangers The water circulating pump must preferably be installed upstream so that the evaporator condenser is subjected to positive pressure The water inlet and outlet connections are indicated in the dimensions table in this manual or are available...

Страница 29: ... points of the hydraulic circuit and outside inhabited en vironments To permit the circuit to drain make sure that the drain valves have been installed in the lowest points of the circuit and that they are open ANTI FREEZE PROTECTION The addition of glycol is the only effective protection against freezing the glycol water solution must be sufficiently concentrated to ensure proper protection and p...

Страница 30: ...30 23 05 6755517_09 20 DIMENSIONS AND POSITION OF HYDRAULIC CONNECTIONS DIMENSIONS 69 0 in 29 6 in 57 in POSITION OF HYDRAULIC CONNECTIONS 5 5 in 4 0 in 20 4 in OUT 1 1 4 IN 1 1 4 ...

Страница 31: ...ution Size 100 150 Dimensionsandweights Emptyweight lbs 650 710 A lbs 800 866 P lbs 690 756 Centreofgravity empty X A P in 15 0 15 0 Y in 23 8 24 8 A P in 25 2 26 4 Weightdistributionin onthesupports empty 1 32 20 31 40 A 30 10 29 30 P 31 20 30 30 2 33 30 32 60 A 30 90 30 30 P 32 20 31 40 3 17 00 17 70 A 19 20 19 90 P 18 00 18 80 4 17 50 18 30 A 19 80 20 50 P 18 60 19 50 ...

Страница 32: ...t be within a tolerance of 10 of the nominal power supply voltage of the machine for unbalanced three phase unit max 3 between the phases If these parameters are not respected contact the energy supplier For electric connections use the cables with double isolation according to the Standards in force on this subject in the different countries The following is mandatory The use of an omnipolar magn...

Страница 33: ...aximumovercurrentpermittedbytheprotec tiondevice MOP A 60 0 80 0 A P A 70 0 80 0 1 Data EN 14511 2018 System side water heat exchanger 53 6 F 44 6 F External air 95 0 F 2 Data EN 14511 2018 System side water heat exchanger 104 0 F 113 0 F External air 45 F b s 43 F b u Power supply 460V Size 100 150 POWER SUPPLY 7 Coolingperformance12 C 7 C Coolingtotalinputcurrent A 17 1 19 6 A P A 18 7 22 8 Heat...

Страница 34: ...TTORE SWITCH AUXILIARY AE ESTERNO ALLARME ALARM REMOTE max 150m SEZ MIN 0 5 mm CB1 TRA AMBIENTE TERMOSTATO THERMOSTAT ROOM TWS ACQUA SANITARIA TERMOSTATO THERMOSTAT WATER SANITARY TRA AMBIENTE TERMOSTATO THERMOSTAT ROOM TWS ACQUA SANITARIA TERMOSTATO THERMOSTAT WATER SANITARY 3 2 3 3 3 2 2 8 2 8 3 2 3 2 3 3 3 3 3 4 3 4 M7S 5 M7 6 M7 5 M1S 8 M1 8 M7S 4 M7S 3 M7S 7 M7S 8 M5S1 2 M5S1 1 B A 1 2 Termin...

Страница 35: ...Identify the clamps for the electric connection and always refer exclusively to the wiring diagram supplied with the unit Remove any protections from the cable fixing points For the functional connection of the unit take the power supply cable to the electric control board inside the unit and connect it to clamps L1 L2 L3 N if present and PE respecting the polarities L1 L2 L3 and N as phases and P...

Страница 36: ...re complied with and that a mechanical filter has been installed in each inlet heat exchanger Mandatory component for warranty to be valid Check that the circulation pump s are working and that the wa ter flow rate is sufficient to close the flow switch contact if installed We recommend installing one always upstream of every heat exchanger Check the water flow rate measuring the pressure differen...

Страница 37: ...ements are correctly in place before restarting the unit It is not permitted to walk on the machine or to place other items on it Fans motors and belt drives may be in motion always wait for them to stop and take appropriate precautions to prevent their activation before accessing them If the unit has components such as integrated inverters disconnect the power supply and wait at least 15 minutes ...

Страница 38: ...ss its cooling circuit Connect the necessary instruments pressure gauges connected with suitable extensions to the pressure sockets on the compressor inputs and outputs ther mometers connected to thermocouple probes that are fastened to the pipes at the compressor inputs and outputs Do not use metratasts as they require the operator to approach the machine s cooling circuit Turn on the machine and...

Страница 39: ... clean the coils refer to the dedicated chapter INTERVENTIONS ON THE CIRCUIT DESCRIPTION FREQUENCY Note 3Mths 6Mths 12Mths INTERVENTIONSONTHECOOLINGCIRCUITOPERATINGWITHFULLLOAD Measurementoftheoverheatingtemperature Measurementoftheundercoolingtemperature Measurementoftheexhaustgastemperature Measurementoffaninput Measurementofcompressorinput COMPRESSORCONTROLS Oillevelcontrol Oilaciditycontrol Co...

Страница 40: ... 7 _ 0 9 6755517_09 A e r m e c S p A V i a R o m a 9 9 6 3 7 0 4 0 B e v i l a c q u a V R I t a l i a T e l 3 9 0 4 4 2 6 3 3 1 1 1 F a x 3 9 0 4 4 2 9 3 5 7 7 m a r k e t i n g a e r m e c c o m w w w a e r m e c c o m ...

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