AERMEC ANL 100-HP Скачать руководство пользователя страница 23

23.05 – 6755517_09

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16    GENERAL  WARNINGS

 INTRODUCTION

The unit you have purchased is a complex machine. During installation, operation, 
maintenance and repair, people and property can be exposed to risks caused by 
certain conditions or components such as, but not limited to, refrigerant gas, oils, 
moving parts, pressures, sources of heat, electrical voltage.
This manual provides information about the standard functions and procedures of 
all units in the series and is an important support document for qualified personnel, 
but does not replace them.

Before proceeding with the installation and start-up of the unit, careful-

ly read this manual and all of its notes marked with the following sym-

bols, which indicate the various levels of hazard or situations that are 

potentially hazardous to prevent malfunctioning or physical damage to 

property or personal injury:

HAZARD indicates a situation of imminent danger:

 if it is not observed, 

it can cause death or serious injuries, it is mandatory to carefully follow the 
listed measures.

WARNINGS indicate a potentially dangerous situation:

 which if not 

avoided could cause serious or fatal injuries. Pay close attention while 
working

WARNING indicates a potentially dangerous situation that, if not 

avoided, could lead to slight or moderate injuries or damage to prop-

erty

INFORMATION this points out that a potentially harmful situation 

could occur that, if not avoided, could cause property damage

IMPORTANT additional information on how to use the product

The manual contains important indications for commissioning the unit as well as 
fundamental instructions in order to prevent personal injuries or damage to the 
machine during its operation. Finally, to also guarantee that it will operate perfectly, 
maintenance instructions are provided.
The unit must be installed by specialised technicians in compliance with current 
laws in the country of installation. The unit must also be started up by authorised 
and trained personnel, and all activities must be carried out in compliance with and 
in observance of all the local standards and laws, and all work on the system must 
be performed in a workmanlike manner.

Even though our unit is equipped with numerous safety and protec-

tion devices and has been tested in the factory, maximum attention 

must be paid when working on it, observing the precautions against 

residual risks.

 GENERAL  WARNINGS

ATTENTION:

—  The machine must be transported in compliance with the laws in force in the 

country of destination, considering the characteristics of the fluids it contains 
and their characterisation. Incorrect transport could cause machine damage, 
which would also generate refrigerant leaks. Before the first start-up, it is neces-
sary to search for any leaks using suitable personal protective equipment;

—  When the product is received, check the condition and completeness of the 

supply and, if it does not match what was ordered, contact the agency that sold 
the equipment;

—  The product is intended to be used for the purpose indicated by Aermec and for 

which it was expressly designed. Aermec shall not be contractually or non-con-
tractually liable for any damage to people, animals or objects, installation, ad-
justment and maintenance errors or incorrect use;

—  During installation and/or maintenance operations, remember that they must 

be performed by qualified and prepared personnel and it is require to wear 
protective devices (gloves, eye protection, helmet, …) that are suitable for the 
operations to be performed: do not wear clothing or accessories that can get 
caught or be sucked in by the air flows; collect and tie up hair before accessing 
the inside of the unit, Aermec shall not be held liable for the failure to observe 
the safety and accident prevention regulations in force;

 

 

 

Personal protective 

equipment (PPE) 

(1)

Operations

Handling

Installation and/or 

maintenance

Welding or brazing

Safety gloves, 
helmet, goggles, 
safety footwear, 
protective garments.

Earmuffs

(1) It is recommended to follow the instructions in EN 378-3.

—  Observe the laws in force in the country of unit installation that concern use and 

disposal of the packaging, the products used for cleaning and maintenance, 
and for managing the end of the unit's service life;

—  Repair and maintenance work must be performed by Aermec Technical Service. 

Do not modify or tamper with the unit as dangerous situations may be created 
and the equipment manufacturer will not be liable for any damage caused;

—  In the case of abnormal operation, or if liquids leak, move the main switch for 

the system to "off" and close the interception taps. Call the local AermecTechni-
cal Service and do not work on the equipment personally;

—  The unit must be installed in structures that are protected against atmospheric 

discharges, as required by applicable laws and technical standards;

—  The equipment contain refrigerant gas: proceed carefully to prevent damaging 

the gas circuit or the finned coil;

—  Based on EU regulation 517/2014 concerning certain fluorinated greenhouse 

gases, it is mandatory to indicate the total quantity of refrigerant contained in 
the installed system. This value is indicated on the rating plate on the unit;

—  This unit contains fluorinated greenhouse gases covered by the Kyoto Proto-

col. Maintenance and disposal operations must be only carried out by qualified 
personnel;

—  This manual is an integral part of the unit and as a result it must be stored care-

fully and must always accompany it, even if transferred to another owner or 
user, or if transferred to another plant. If damaged or lost, a copy can be down-
loaded from our website www.aermec.com

—  The overall fire risk assessment at the place of installation (i.e. fire load calcula-

tion) is the responsibility of the user.

—  Perform the plant connections following the indications provided in this man-

ual.

IT IS FORBIDDEN TO:

—  It is not permitted to walk on the machine or to place other items on it: no part 

of the unit may be used as a walkway or support for goods or people. Periodical-
ly check and repair or, if necessary, replace any component or pipe that shows 
signs of damage. Use a platform, or suitable scaffolding to work at higher levels;

—  Remove the protections from mobile elements while the unit is running;
—  Touch the moving parts, stand between them or insert pointed objects through 

the grids.

—  Any technical intervention or cleaning operation before having disconnected 

the appliance from the mains electric power supply: by positioning the system 
master switch and the main device switch at "OFF".

—  Modify the safety or regulation devices. The devices must be replaced by the 

After-sales Technical Service Aermec, using only original components.

—  Pull, detach or twist the electrical cables coming out of the unit even if it is dis-

connected from the mains electric power supply;

—  To dispose of the packaging material in the environment or leave it within reach 

of children: as it may be a potential source of danger. Therefore it must be dis-
posed of according to what is defined by current laws.

 ESSENTIAL SAFETY RULES

Any technical intervention must be performed by qualified and author-

ised personnel. The personnel performing the work must have been 

trained and be familiar with this type of product and its installation.

The machine must only be employed for the use for which it was made; any other 
use can be dangerous and void the warranty;

It is not permitted to walk on the machine or to place other items on it. No part 
of the unit may be used as a walkway or support for goods or people. Periodically 

Содержание ANL 100-HP

Страница 1: ...t i o n o f O r i g i n a l i n s t r u c t i o n s Installation Manual EN w w w a e r m e c c o m REVERSIBLE AIR WATER HEAT PUMP C o o l i n g c a p a c i t y 7 8 t o n H e a t i n g c a p a c i t y 9 4 7 5 5 1 1 1 8 5 0 B T U h ANL 100 150 HP ...

Страница 2: ......

Страница 3: ...to present the product and help you select the unit that best meets the needs of your system WARNING personnelwhopossessthenecessaryskillsaccordingtostate national and local regulations in force must choose and size the machine Aermec Aermec always attentive to the continuous changes in the market and its regulations reserves the right to make all the changes deemed necessary for improving the pro...

Страница 4: ...hough every effort has been made to ensure accuracy Aermec shall not be held liable for any errors or omissions This mark indicates that the disposal of this product must strictly follow the national and local laws in force COMPANYCERTIFICATIONS SAFETYCERTIFICATIONS ...

Страница 5: ...nal values p 21 Fouling deposit corrective factors K m W p 21 14 Glycol p 21 Ethylene glycol p 21 Propylene glycol p 21 15 Sound data p 22 16 General warnings p 23 Introduction p 23 General warnings p 23 Essential safety rules p 23 Precautions concerning the hydraulic circuit p 24 Precautions concerning the electrical circuit p 24 Precautions concerning the cooling circuit p 24 Preventions p 24 Wa...

Страница 6: ...tial commercial or industrial build ings The units are characterised by an extremely low noise operation and a high effi ciency and reliability through the use of high efficiency heat exchangers and scroll compressors of high performance and low noise 2 CONFIGURATOR Field Description 1 2 3 ANL 4 5 6 Size 100 150 7 Model H Heat pump 8 Version Standard A With storage tank and pump P With pump 9 Heat...

Страница 7: ...ned to ensure the maximum access for service and maintenance The base for sizes 100 150 has holes in the proximity of the coil to permit drainage of water during the defrost cycle Axial fans External rotor axial fan with helicoidal blades Housed in a casing complete with protective grilles 6 pole electric motor with thermal protection CONTROL AND SAFETY COMPONENTS High pressure switch With fixed c...

Страница 8: ...nd sensor Discharge pressure heat pump unit Suction pressure heat pump unit Error from setpoint temperature sum of the proportional and integral error Delay time to start stop the compressor Control of alarms Low pressure High pressure pre alarm pressostat directly removes power to the compressor High discharge temperature Anti freeze Flow switch Alarm based on ΔT Alarms with automatic reset and l...

Страница 9: ...xygen content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 2 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Free chlorine 0 5 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm WARNING under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are differen...

Страница 10: ... content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 2 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Free chlorine 0 5 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm WARNING under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are different fro...

Страница 11: ...S cm Temperature 65 C Oxygen content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 2 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Free chlorine 0 5 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm WARNING under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose chara...

Страница 12: ...5517_09 5 MAIN COOLING REFRIGERANT LAYOUTS 1 Finned coil 2 Reversing valve 3 Compressor 4 Plate heat exchanger 5 One way valve 6 Mechanic thermostatic valve 7 Liquid accumulator 8 Filter drier 1 2 3 4 5 5 6 7 8 5 5 ...

Страница 13: ...ol PR3 Simplified remote panel This makes it possible to carry out the unit s basic controls with the signalling of alarms Can be made remote with shielded cable up to 150 m VT Antivibration supports FACTORY FITTED ACCESSORIES VT Antivibration supports Compatibility with VMF system for more information about the system refer to the dedicated documentation ACCESSORIES COMPATIBILITY Model Ver 100 15...

Страница 14: ...t poses a serious risk The combined effects of the salt loaded mist and in dustrial emissions accelerate corrosion Within the manufacturing plants corrosive gas may result from the processing of chemicals or by the typical industrial processes used in manufacturing Potential sources of risk to be considered are open sewage systems exhaust vents diesel engine exhaust emissions from heavy traffic la...

Страница 15: ...52 Usefulheadsystemside ftH2O 33 8 44 2 Heatingperformance104 F 113 F 2 Heatingcapacity BTU h 94 755 111 850 Inputpower kW 8 80 10 48 Heatingtotalinputcurrent A 18 0 21 0 COP kW kW 3 150 3 130 Waterflowratesystemside gpm 19 11 22 56 Usefulheadsystemside ftH2O 24 1 34 5 1 Data System side water heat exchanger 54 0 F 44 1 F External air 95 F 2 Data System side water heat exchanger 104 F 113 F Extern...

Страница 16: ...nddatacalculatedincoolingmode 2 Soundpowerlevel A P dB A 76 0 77 0 Soundpressurelevel 10m 33ft A P dB A 44 0 45 0 Soundpressurelevel 1m 3 3ft A P dB A 59 0 60 0 1 The load indicated in the table is an estimated and preliminary value The final value of the refrigerant load is indicated on the unit s technical label For further information contact the office 2 Sound power calculated on the basis of ...

Страница 17: ... WARNING Under no circumstances does the unit have to be operated outside the operating limit under penalty of the warranty expiration Aermec S p A cannot be held responsible for any malfunction of the units which are operated outside the established limits and for their consequences COOLING MODE Key A External air temperature F B Water produced temperature F 1 Standard mode 2 DCPX Functioning acc...

Страница 18: ... 18 22 26 31 35 B A 1 2 WATER FILTER PRESSURE DROP Key A Pressure drops psi B Water flow rate gpm 1 Size 1 1 2 0 0 58 0 29 0 87 1 16 1 45 1 74 2 03 2 32 2 61 2 90 psi 0 4 9 13 18 22 26 31 35 40 gpm B A 1 11 1 USEFUL HEAD Key A Pressure drops psi B Water flow rate gpm 1 ANL 100 2 ANL 150 0 2 90 5 80 8 70 11 60 14 50 17 40 20 30 23 20 26 10 psi 0 4 9 13 18 22 26 31 35 gpm B A 1 2 ...

Страница 19: ...ion of the units which are operated in a system in which the content of the water circulating is below the MINIMUM SYSTEM WATER CONTENT and for their consequences NOTICE in the case of several units connected in parallel the designer must ensure that the configuration of the system and the management logic adopted do not cause too frequent START STOP cycles and or sudden changes in the water flow ...

Страница 20: ... figure according to the formula p rating psi H ft 10 2 0 3 For example if level difference H is equal to 65 6 ft the calibration value of the vessel will be 33 4 psi If the calculated pressure setting value is less than 21 8 psi when H 12 25 maintain the standard pressure setting Key A Expansion vessel 1 Check that highest utility is not higher than 180 4 ft 2 Ensure that lowest utility can withs...

Страница 21: ...10 20 3 67 3 89 12 62 22 79 34 78 Percentethyleneglycol 0 10 15 20 25 30 35 40 45 50 Qwh 1 000 1 027 1 038 1 050 1 063 1 078 1 095 1 114 1 135 1 158 Ph 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 Pa 1 000 1 002 1 003 1 004 1 005 1 007 1 008 1 010 1 012 1 015 Δp 1 000 1 087 1 128 1 175 1 227 1 286 1 353 1 428 1 514 1 610 PROPYLENE GLYCOL Cooling mode CORRECTIONFACTORWITHPROPILENEGLY...

Страница 22: ... 7 2000Hz A P dB A 68 9 69 7 4000Hz A P dB A 60 5 61 5 8000Hz A P dB A 48 6 49 6 1 Sound power calculated on the basis of measurements made in accordance with UNI EN ISO 9614 2 Sound pressure cold functioning measured in free field 10 m 33 ft away from the unit external surface in compliance with UNI EN ISO 3744 Data 14511 2018 System water temperature 53 6 44 6 in out External air temperature 95 ...

Страница 23: ...mec shall not be held liable for the failure to observe the safety and accident prevention regulations in force Personal protective equipment PPE 1 Operations Handling Installation and or maintenance Welding or brazing Safety gloves helmet goggles safety footwear protective garments Earmuffs 1 It is recommended to follow the instructions in EN 378 3 Observe the laws in force in the country of unit...

Страница 24: ...res on elec trical equipment and for lubricant oil of the compressor and the refrigerant The unit contains pressurised refrigerant gas no operation may be performed on pressurised equipment except during maintenance which must be per formed by skilled and qualified personnel Perform brazing or welding only on empty pipes and clear of any lubricating oil residues do not near flames or other heat so...

Страница 25: ...vided on it is essential for correct maintenance PACKAGING HANDLING AND REMOVAL Before carrying out the packaging removal or transport operations put on personal protective equipment and use devices and instruments suitable for the dimensions and weigh of the equipment All handling operations must be performed by qualified personnel in strict compli ance with all the applicable safety procedures T...

Страница 26: ... expulsion from the equipment can penetrate into living areas through doors or windows That the air expulsed by the unit is countered by adverse wind For the positioning of the air cooled units for outdoor use choose a place that is not exposed to excessive wind install windbreaks if the wind speed exceeds 4 9 knot 1 Side by side units 2 Windbreak barrier recommended for wind above4 3 knot 3 Insta...

Страница 27: ...t and the vertical air exhaust must not be obstruct ed The following images indicate the minimum required space SINGLE INSTALLATION A1 C1 B2 C2 B1 Minimum technical space to be ensured in order for the chiller to work properly and for possible maintenance The drawings are provided solely as examples VERSION A Size 100 150 Fan Number A P no 2 2 Minimumtechnicalspaces A1 A P in 118 1 118 1 B1 A P in...

Страница 28: ...er if they are not supplied with the unit CONNECTIONS Before starting the system check that the hydraulic circuits are connected to the correct heat exchangers The water circulating pump must preferably be installed upstream so that the evaporator condenser is subjected to positive pressure The water inlet and outlet connections are indicated in the dimensions table in this manual or are available...

Страница 29: ... points of the hydraulic circuit and outside inhabited en vironments To permit the circuit to drain make sure that the drain valves have been installed in the lowest points of the circuit and that they are open ANTI FREEZE PROTECTION The addition of glycol is the only effective protection against freezing the glycol water solution must be sufficiently concentrated to ensure proper protection and p...

Страница 30: ...30 23 05 6755517_09 20 DIMENSIONS AND POSITION OF HYDRAULIC CONNECTIONS DIMENSIONS 69 0 in 29 6 in 57 in POSITION OF HYDRAULIC CONNECTIONS 5 5 in 4 0 in 20 4 in OUT 1 1 4 IN 1 1 4 ...

Страница 31: ...ution Size 100 150 Dimensionsandweights Emptyweight lbs 650 710 A lbs 800 866 P lbs 690 756 Centreofgravity empty X A P in 15 0 15 0 Y in 23 8 24 8 A P in 25 2 26 4 Weightdistributionin onthesupports empty 1 32 20 31 40 A 30 10 29 30 P 31 20 30 30 2 33 30 32 60 A 30 90 30 30 P 32 20 31 40 3 17 00 17 70 A 19 20 19 90 P 18 00 18 80 4 17 50 18 30 A 19 80 20 50 P 18 60 19 50 ...

Страница 32: ...t be within a tolerance of 10 of the nominal power supply voltage of the machine for unbalanced three phase unit max 3 between the phases If these parameters are not respected contact the energy supplier For electric connections use the cables with double isolation according to the Standards in force on this subject in the different countries The following is mandatory The use of an omnipolar magn...

Страница 33: ...aximumovercurrentpermittedbytheprotec tiondevice MOP A 60 0 80 0 A P A 70 0 80 0 1 Data EN 14511 2018 System side water heat exchanger 53 6 F 44 6 F External air 95 0 F 2 Data EN 14511 2018 System side water heat exchanger 104 0 F 113 0 F External air 45 F b s 43 F b u Power supply 460V Size 100 150 POWER SUPPLY 7 Coolingperformance12 C 7 C Coolingtotalinputcurrent A 17 1 19 6 A P A 18 7 22 8 Heat...

Страница 34: ...TTORE SWITCH AUXILIARY AE ESTERNO ALLARME ALARM REMOTE max 150m SEZ MIN 0 5 mm CB1 TRA AMBIENTE TERMOSTATO THERMOSTAT ROOM TWS ACQUA SANITARIA TERMOSTATO THERMOSTAT WATER SANITARY TRA AMBIENTE TERMOSTATO THERMOSTAT ROOM TWS ACQUA SANITARIA TERMOSTATO THERMOSTAT WATER SANITARY 3 2 3 3 3 2 2 8 2 8 3 2 3 2 3 3 3 3 3 4 3 4 M7S 5 M7 6 M7 5 M1S 8 M1 8 M7S 4 M7S 3 M7S 7 M7S 8 M5S1 2 M5S1 1 B A 1 2 Termin...

Страница 35: ...Identify the clamps for the electric connection and always refer exclusively to the wiring diagram supplied with the unit Remove any protections from the cable fixing points For the functional connection of the unit take the power supply cable to the electric control board inside the unit and connect it to clamps L1 L2 L3 N if present and PE respecting the polarities L1 L2 L3 and N as phases and P...

Страница 36: ...re complied with and that a mechanical filter has been installed in each inlet heat exchanger Mandatory component for warranty to be valid Check that the circulation pump s are working and that the wa ter flow rate is sufficient to close the flow switch contact if installed We recommend installing one always upstream of every heat exchanger Check the water flow rate measuring the pressure differen...

Страница 37: ...ements are correctly in place before restarting the unit It is not permitted to walk on the machine or to place other items on it Fans motors and belt drives may be in motion always wait for them to stop and take appropriate precautions to prevent their activation before accessing them If the unit has components such as integrated inverters disconnect the power supply and wait at least 15 minutes ...

Страница 38: ...ss its cooling circuit Connect the necessary instruments pressure gauges connected with suitable extensions to the pressure sockets on the compressor inputs and outputs ther mometers connected to thermocouple probes that are fastened to the pipes at the compressor inputs and outputs Do not use metratasts as they require the operator to approach the machine s cooling circuit Turn on the machine and...

Страница 39: ... clean the coils refer to the dedicated chapter INTERVENTIONS ON THE CIRCUIT DESCRIPTION FREQUENCY Note 3Mths 6Mths 12Mths INTERVENTIONSONTHECOOLINGCIRCUITOPERATINGWITHFULLLOAD Measurementoftheoverheatingtemperature Measurementoftheundercoolingtemperature Measurementoftheexhaustgastemperature Measurementoffaninput Measurementofcompressorinput COMPRESSORCONTROLS Oillevelcontrol Oilaciditycontrol Co...

Страница 40: ... 7 _ 0 9 6755517_09 A e r m e c S p A V i a R o m a 9 9 6 3 7 0 4 0 B e v i l a c q u a V R I t a l i a T e l 3 9 0 4 4 2 6 3 3 1 1 1 F a x 3 9 0 4 4 2 9 3 5 7 7 m a r k e t i n g a e r m e c c o m w w w a e r m e c c o m ...

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