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6

  

4.  Suction Lift vs Flooded Suction Applications

  Suction Lift Installation

Mount the MicroTron™ pump on the top of a molded tank, not to exceed 5 feet from pump to bottom 

of tank.

Flooded Suction

This installation is recommended for very low outputs, solutions that gasify and/or high viscosity 

solutions. Priming is easier and loss of prime is reduced. Failure of the pump diaphragm or rupture 

of the solution tubing can cause loss of solution in the tank.

  

5.  Wall Mounting

The fluid end portion (head assembly) of the pump is set up to accommodate mounting of the pump 

to the chemical container, either as a flooded suction, or a suction lift. The pump head must be kept 

in a vertical position for proper operation.  The head can be removed and rotated 90

o

 if needed to 

keep the inlet and outlet valves in a vertical position.

    6.  Foot valve installation

A weight is provided to hold the tubing and foot valve in a vertical position at the bottom of the tank. 

Do not allow the foot valve to lay horizontally in the chemical container. 

This defeats the action 

of the valve and causes the pump to lose prime. Keep suction tubing reasonable short and avoid 

high spots or bends.

  

7.  Injection Valve Installation

The injection valve is designed to prevent a back flow and to inject chemical into the line. To work 

properly, this valve must be mounted within 45 degrees of vertical (see drawing). One end of the 

injection valve is 1/2” MNPT. Install this end into the piping system. Use Teflon tape on this fitting only. 

Connect the pump’s discharge tubing to the opposite end of the injector. Do not use Teflon tape or 

joint compound on this fitting. Connect tubing between this fitting and the pump discharge fitting at 

the pump head.

NOTE: When installation is made into a  

   

line  with  zero  pressure  or  when 

 

   

pumping into an open vessel, use  

   

our optional  three function valve  

   

for positive back pressure and  

   

anti-siphon   injection valve. 

Suction lift          Flooded Suction            Not recommended   

Содержание MicroTron O Series

Страница 1: ...arold Abitz Dr Muskogee OK 74402 Phone 918 686 6211 Fax 888 686 6212 www advantagecontrols com email support advantagecontrols com 05 2019 MicroTron Series O Chemical Metering Pump Installation Maintenance Repair Manual Manual ...

Страница 2: ...eyond their intended functionality intentionally or otherwise or any unauthorized repair Advantage is not responsible for damages injuries or expense incurred through the use of its products The above warranty is in lieu of other warranties either expressed or implied No agent of ours is authorized to provide any warranty other than the above 30 Day Billing Memo Policy Advantage Controls maintains...

Страница 3: ...r S 316 Stainless Seat Material V Viton F Teflon H Hypalon Check Ball C Ceramic D Ceramic single on discharge S Stainless Tubing Connections 1 3 8 PE 75 200 psi 2 PE 250 psi models P MNPT V 3 8 Clear flexible suction tubing Special Options S 3 function injection valve NOTES This list represents our most popular options If you have an option not covered contact the factory or your dealer for more d...

Страница 4: ... gloves and aprons are critical in preventing accidental exposure to dangerous chemicals Liquids under pressure can present a special hazard when a line or seal is punctured resulting in the spraying of chemical many yards away If a chemical spillage occurs consult the Material Safety Data Sheet MSDS for specific instructions regarding the chemical being used IV Installation A Location Select a mo...

Страница 5: ... TUBING ADAPTER IMPORTANT THE END OF THE TUBING MUST EXTEND 1 4 BEYOND ADAPTOR CAUTION 1 There are live circuits inside the controller even when the power switch on the front panel is in the OFF position Never open the front panel without first disconnecting power from the outlet Prewired controllers are supplied with an 8 foot 18 AWG power cord with USA style plug A 1 Phillips driver is required ...

Страница 6: ... the tubing and foot valve in a vertical position at the bottom of the tank Do not allow the foot valve to lay horizontally in the chemical container This defeats the action of the valve and causes the pump to lose prime Keep suction tubing reasonable short and avoid high spots or bends 7 Injection Valve Installation The injection valve is designed to prevent a back flow and to inject chemical int...

Страница 7: ...rther priming is required If fluid is not moving open bleed valve until fluid begins to move When suction line fills close bleed valve Do not over tighten bleed valve damage may occur Thumb and forefinger are all that are required to tighten valve Further tightening will cause damage to bleed valve which will result in flow loss B Adjusting feed rate The standard Model B allows for the exact setti...

Страница 8: ...switch closure it strokes once up to its maximum strokes per minute rate 2 Hall Effect Meter Pacing This option is like the external pacing only the pump divides the incoming switch closures by 9 before stroking on time This is a three wire connection D C voltage signal and ground 3 External Stop Pumps with this option are allowed to stroke as long as they see a closed condition from a dry contact...

Страница 9: ...houlder of shaft It is not necessary to tighten further 8 Replace fluid end Make sure that screws are evenly tightened 9 Reconnect plumbing and power Prime the pump B Suction and Discharge Check Valve Replacement 1 Disconnect suction tubing from pump 2 Unscrew fitting from pump head 3 Remove check valve from suction fitting and replace 4 Remove O ring from cavity in fluid end 5 Remove check valve ...

Страница 10: ... Complete Head Kit 2 Injection Valve 3 Foot Valve 4 Suction Valve 5 Discharge Valve 6 Bleed Valve Assembly 7 Pump Head 8 Pump Diaphragm 9 Support Ring 10 Shaft Seal 11 Head Bolts 12 Priming Tube 13 Suction Tubing 14 Discharge Tubing 15 Weight Complete Head Kit includes items 4 5 6 7 8 and 11 ...

Страница 11: ...sembly INJ __ __ __ __ Optional 3 Function Injection Valve 3FV __ __ __ __ 3 Foot Valve Assembly FTV __ __ __ __ 4 Suction Valve Assembly SUC __ __ __ __ 5 Discharge Valve Assembly DIS __ __ __ __ 6 Priming Valve Assembly PRI __ __ __ __ Body Seat Ball Connection K Kynar V Viton C Ceramic 1 3 8 Tube S 316 Stainless F Teflon D Single 2 1 4 Tube H Hypalon S Stainless 3 3 8 Tube K 3 8 Tube P 1 4 Pipe...

Страница 12: ...stable rate check settings Readjust as required Worn or contaminated check valves Inspect clean or replace as necessary Obstruction in suction line Check suction line for obstructions clogging kinks or pinch points Clogged foot valve screen Clean or replace foot valve screen Output system pressure too high Relocate the injector to a lower pressure part of the system Diaphragm worn or torn Replace ...

Страница 13: ...13 Application Notes ...

Страница 14: ...14 Application Notes ...

Страница 15: ...15 Application Notes ...

Страница 16: ... of your water treatment equipment needs Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Liquid Level Controllers Glycol Feed Systems Pre Fabricated Systems Get the Advantage ...

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