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10

11

Pump does  not achieve  Air trapped in suction line 

Check suction tubing at fittings for splits.

or maintain prime 

 

Straighten suction line  to eliminate high spots. 

 

 

 

 

   

 

Foot valve contaminated or improperly  Inspect foot valve screen and assure that foot 

 

 

installed valve is in a  vertical position below   

 

 

fluid level.

 

Excessive lift 

Max suction lift is 5 feet with fluids of  specific  

 

 

gravity of water; less  with heavier liquids such  

 

 

as acid. Mount pump in a lower position .

 

Worn or contaminated check valves 

Inspect check valves in fluid end for cleanliness.  

 

 

Clean or replace as necessary.

 

Low chemical level 

Check fluid level in chemical supply tank

Insufficient fluid 

Stroke adjustment set too low 

Check operation of stroke length limiter knob.

 

Worn or contaminated check valves 

Inspect, clean or  replace as necessary.

 

Clogged foot valve screen 

Clean or replace foot valve screen.

 

Output (system) pressure too high 

Inject into a lower pressure point in the the    

  

system.

 

Diaphragm worn or torn 

Replace diaphragm.

Excessive fluid 

Failure or lack of anti-siphon valve 

Inspect or add anti-siphon valve.This is  

 

 

 

caused when system is in a vacuum condition or  

 

 

a flooded suction application on systems at very  

 

 

low   pressures.

 

Improper stroke length 

Reduce stroke length.

Pump will not pump 

System pressure too high 

Check system pressure to assure that it is within  

but is stroking 

 

pump rated parameters for  pressure.

 

Diaphragm improperly installed 

Make sure that diaphragm is screwed fully    

 

 

onto shaft. 

 

 

Check valves worn or clogged 

Clean or  replace as required.

 

Pump will not run 

Pump not turned on or not plugged in 

Check outlet with meter to assure the requied  

 

 

voltage  is present and that power supply cord is  

 

 

in good condition and plugged in.

 

 

Blown fuse 

Check fuse on pump circuit board.

 

 

Electronic failure 

Consult dealer or factory.

Excessive noise 

Pump not primed 

Prime pump.

 

No output pressure 

Add an anti-siphon valve to provide 25 PSI    

 

 

restriction on pump discharge.

VII. Troubleshooting

PROBLEM CAUSE 

REMEDY

Содержание MicroTron C Series

Страница 1: ...age Controls P O Box 1472 Muskogee OK 74402 Phone 800 743 7431 Fax 888 686 6212 www advantagecontrols com FJ 30 05 2018 MicroTron Series C Chemical Metering Pump Installation Maintenance Repair Manual Manual ...

Страница 2: ...onally or otherwise or any unauthorized repair Advantage is not responsible for damages injuries or expense incurred through the use of its products The above warranty is in lieu of other warranties either expressed or implied No agent of ours is authorized to provide any warranty other than the above 30 Day Billing Memo Policy Advantage Controls maintains a unique factory exchange program to ensu...

Страница 3: ...less Seat Material V Viton standard F Teflon H Hypalon Check Ball C Ceramic standard D Ceramic single on discharge pressure relief S Stainless Tubing Connections 1 3 8 PE 75 200 psi standard 2 PE 250 psi models standard P MNPT V 3 8 Clear flexible suction tubing Special Options C Dust Cover E External stop S 3 function injection valve R No stroke length adjustment knob NOTES This list represents o...

Страница 4: ...nd aprons are critical in preventing accidental exposure to dangerous chemicals Liquids under pressure can present a special hazard when a line or seal is punctured resulting in the spraying of chemical many yards away If a chemical spill occurs consult the Material Safety Data Sheet MSDS for specific instructions regarding the chemical being used IV Installation A Location Select a mounting locat...

Страница 5: ...S 1 Clear flexible tubing is not intended for pressurized use 2 When cutting lengths of tubing for your installation ensure a clean square cut Use short lengths of tubing and as few connections as possible 3 There is an approximate 2 5 psi capability lost for ever 1 foot of vertical rise of the discharge tubing to the injection point Tubing Connections 2 Suction Lift vs Flooded Suction Application...

Страница 6: ...r NOTE When installation is made into a line with zero pressure or when pumping into an open vessel use our optional three function valve for positive back pressure and anti syphon injection valve 6 Optional Three Function Valve The optional 3 function valve injection assembly provides three functions in one injection valve assembly Anti siphon feature allows metering of liquids down hill or into ...

Страница 7: ...ed on most MicroTron pumps This adjustment is a mechanical adjustment made using the large knob on the control panel To avoid damage to the pump this adjustment should only be made while the pump is running at a high stroking rate D Optional Features 1 External Pacing The external pacing option allows the speed of the pump to be controlled by an external device like a flow meter that gives dry con...

Страница 8: ...nterclockwise direction Be careful that the diaphragm support ring does not fall out See liquid end diagram on page 9 4 Replace shaft seal if necessary 5 Screw new diaphragm onto pump shaft until it bottoms out on shoulder of shaft It is not necessary to tighten further 6 Replace fluid end Make sure that screws are evenly tightened 7 Replace fluid end cover 8 Reconnect plumbing and power Prime the...

Страница 9: ...Complete Head Kit 2 Injection Valve 3 Foot Valve 4 Suction Valve 5 Discharge Valve 6 Bleed Valve Assembly 7 Pump Head 8 Pump Diaphragm 9 Support Ring 10 Shaft Seal 11 Head Bolts 12 Priming Tube 13 Suction Tubing 14 Discharge Tubing 15 Weight Complete Head Kit includes items 4 5 6 7 8 and 11 ...

Страница 10: ...onal 3 Function Injection Valve 3FV __ __ __ __ 3 Foot Valve Assembly FTV __ __ __ __ 4 Suction Valve Assembly SUC __ __ __ __ 5 Discharge Valve Assembly DIS __ __ __ __ 6 Priming Valve Assembly PRI __ __ __ __ Body Seat Ball Connection K Kynar V Viton C Ceramic 1 3 8 Tube S 316 Stainless F Teflon D Single 2 1 4 Tube H Hypalon S Stainless 3 3 8 Tube K 3 8 Tube P 1 4 Pipe U 3 8 UV V 3 8 Clear Sucti...

Страница 11: ...e too high Inject into a lower pressure point in the the system Diaphragm worn or torn Replace diaphragm Excessive fluid Failure or lack of anti siphon valve Inspect or add anti siphon valve This is caused when system is in a vacuum condition or a flooded suction application on systems at very low pressures Improper stroke length Reduce stroke length Pump will not pump System pressure too high Che...

Страница 12: ... of your water treatment equipment needs Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Liquid Level Controllers Glycol Feed Systems Pre Fabricated Systems Get the Advantage ...

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