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6

  

3.  Foot Valve Installation

A weight is provided to hold the tubing and foot valve in a vertical position at the bottom of the tank. 

Do not allow the foot valve to lay horizontally in the chemical container.

 This  defeats the action 

of the valve and causes the pump to lose prime. Keep suction tubing reasonably short and avoid high 

spots or bends.

  4. 

Wall 

Mounting

The fluid end portion (head assembly) of the pump is set up to accommodate mounting of the pump 

to the chemical container, either as a flooded suction, or a suction lift. The pump head must be kept 

in a vertical position for proper operation.  The head can be removed and rotated 90

o

 if needed to 

keep the inlet and outlet valves in a vertical position.

  

5.  Injection Valve Installation

The injection valve is designed to prevent a back flow and to inject chemical into the line. To work 

properly, this valve must be mounted within 45 degrees of vertical. One end of the injection valve is 

1/2” MNPT. Install this end into the piping system. Use Teflon tape on this fitting only. Connect the 

pump’s discharge tubing to the opposite end of the injector.   

NOTE: When installation is made into a  

   

line  with  zero  pressure  or  when 

 

   

pumping into an open vessel, use  

   

our optional  three function valve  

   

for positive back pressure and  

   

anti-syphon  injection valve. 

 

6.  Optional Three Function Valve

  

The optional 3-function valve injection assembly provides three functions in one injection valve  

 

 assembly.

 

 Anti-siphon

 feature allows metering of liquids “down hill” or into the suction side of a circulating pump.  

 

  It provides protection against an accidental application of suction pressure  at the fluid injection point. 

 

 

  Its Teflon coated diaphragm provides a positive anti-siphon action.

 

  Back pressure

 function permits metering into atmospheric discharge (open container) without over   

 

 pumping.

 

  Line check

 to permit the removal of discharge tubing without release of system fluid from the pipe    

 

  that the injection valve is threaded into.

 

7.  Priming/Degassing Valve Connection

  Connect the clear poly tubing to the outlet of the bleed or priming valve. Position the free end of this  

  tube in the chemical container, above the fluid level. This unique valve allows for the release of trapped 

 

  air from the pump head when opened. Open valve all the way to quickly prime the pump, close it  

  when primed. The valve can work as a degassing valve when the valve is left open approximately 1  

 turn.

  

Содержание MicroTron C Series

Страница 1: ...age Controls P O Box 1472 Muskogee OK 74402 Phone 800 743 7431 Fax 888 686 6212 www advantagecontrols com FJ 30 05 2018 MicroTron Series C Chemical Metering Pump Installation Maintenance Repair Manual Manual ...

Страница 2: ...onally or otherwise or any unauthorized repair Advantage is not responsible for damages injuries or expense incurred through the use of its products The above warranty is in lieu of other warranties either expressed or implied No agent of ours is authorized to provide any warranty other than the above 30 Day Billing Memo Policy Advantage Controls maintains a unique factory exchange program to ensu...

Страница 3: ...less Seat Material V Viton standard F Teflon H Hypalon Check Ball C Ceramic standard D Ceramic single on discharge pressure relief S Stainless Tubing Connections 1 3 8 PE 75 200 psi standard 2 PE 250 psi models standard P MNPT V 3 8 Clear flexible suction tubing Special Options C Dust Cover E External stop S 3 function injection valve R No stroke length adjustment knob NOTES This list represents o...

Страница 4: ...nd aprons are critical in preventing accidental exposure to dangerous chemicals Liquids under pressure can present a special hazard when a line or seal is punctured resulting in the spraying of chemical many yards away If a chemical spill occurs consult the Material Safety Data Sheet MSDS for specific instructions regarding the chemical being used IV Installation A Location Select a mounting locat...

Страница 5: ...S 1 Clear flexible tubing is not intended for pressurized use 2 When cutting lengths of tubing for your installation ensure a clean square cut Use short lengths of tubing and as few connections as possible 3 There is an approximate 2 5 psi capability lost for ever 1 foot of vertical rise of the discharge tubing to the injection point Tubing Connections 2 Suction Lift vs Flooded Suction Application...

Страница 6: ...r NOTE When installation is made into a line with zero pressure or when pumping into an open vessel use our optional three function valve for positive back pressure and anti syphon injection valve 6 Optional Three Function Valve The optional 3 function valve injection assembly provides three functions in one injection valve assembly Anti siphon feature allows metering of liquids down hill or into ...

Страница 7: ...ed on most MicroTron pumps This adjustment is a mechanical adjustment made using the large knob on the control panel To avoid damage to the pump this adjustment should only be made while the pump is running at a high stroking rate D Optional Features 1 External Pacing The external pacing option allows the speed of the pump to be controlled by an external device like a flow meter that gives dry con...

Страница 8: ...nterclockwise direction Be careful that the diaphragm support ring does not fall out See liquid end diagram on page 9 4 Replace shaft seal if necessary 5 Screw new diaphragm onto pump shaft until it bottoms out on shoulder of shaft It is not necessary to tighten further 6 Replace fluid end Make sure that screws are evenly tightened 7 Replace fluid end cover 8 Reconnect plumbing and power Prime the...

Страница 9: ...Complete Head Kit 2 Injection Valve 3 Foot Valve 4 Suction Valve 5 Discharge Valve 6 Bleed Valve Assembly 7 Pump Head 8 Pump Diaphragm 9 Support Ring 10 Shaft Seal 11 Head Bolts 12 Priming Tube 13 Suction Tubing 14 Discharge Tubing 15 Weight Complete Head Kit includes items 4 5 6 7 8 and 11 ...

Страница 10: ...onal 3 Function Injection Valve 3FV __ __ __ __ 3 Foot Valve Assembly FTV __ __ __ __ 4 Suction Valve Assembly SUC __ __ __ __ 5 Discharge Valve Assembly DIS __ __ __ __ 6 Priming Valve Assembly PRI __ __ __ __ Body Seat Ball Connection K Kynar V Viton C Ceramic 1 3 8 Tube S 316 Stainless F Teflon D Single 2 1 4 Tube H Hypalon S Stainless 3 3 8 Tube K 3 8 Tube P 1 4 Pipe U 3 8 UV V 3 8 Clear Sucti...

Страница 11: ...e too high Inject into a lower pressure point in the the system Diaphragm worn or torn Replace diaphragm Excessive fluid Failure or lack of anti siphon valve Inspect or add anti siphon valve This is caused when system is in a vacuum condition or a flooded suction application on systems at very low pressures Improper stroke length Reduce stroke length Pump will not pump System pressure too high Che...

Страница 12: ... of your water treatment equipment needs Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Liquid Level Controllers Glycol Feed Systems Pre Fabricated Systems Get the Advantage ...

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