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Table 13: Maintenance Guidelines

15.1 General

Quarterly

Follow the entire start-up procedure at this time and check settings (controls, operating

temperatures, operating pressures, power and control voltages) and operation.

15.2 Unit Exterior

Cabinet Exterior

After installation, touch up scratches. Periodic painting should be done thereafter

as required. The caulk should be inspected annually. Re-apply caulk as needed to

maintain integrity.

Unit Location

Verify that no flammable objects, liquids or vapors are present near the unit. If unit

includes gas furnace, clearances to combustibles around the vent must be adhered to.

Do not hang anything from or place anything on the unit.

Keep the area around the unit free of all objects.

15.3 Belt-Drive Supply Fans

Motors

Inspection:

1. Inspect motor every 3 months. Keep the motor clean and vent openings clear.

Lubrication:

1. Motors with grease fittings must be lubricated based on the table below.

2. A high grade ball or roller bearing grease must be used. Recommended grease

for standard service is Mobil Polyrex™ EM. Other compatible greases include

ChevronTexaco Polystar®, ChevronTexaco Rykon® Premium 2, Pennzoil® Pen 2

Lube and ChevronTexaco SRI.

3. Motors without grease fittings are sealed for life and do not require relubrication.

Motor Lubrication Intervals

NEMA Frame Size (Motor HP)

Rated at 1800 RPM (Hours)

Up to 210 (3 - 5)

6,000

Over 210 to 280 (7.5 - 20)

4,750

Over 280 to 360 (25 - 50)

3,700

Instructions for Lubricating:

Before greasing, be sure fittings are clean and free from dirt. Remove grease relief

plug or plate and, using a low-pressure grease gun, pump in the required grease.

Do not over-grease. Relubrication intervals are specified in the table above. After

relubricating, allow motor to run for 10 minutes before replacing relief hardware.

NOTE: In general, it is not recommended to mix greases of different brands. The

mixing of different types of thickeners may destroy the composition and physical

properties of the grease. In the event that a different grease is required by the end

user, the following steps can be taken. Using the instructions for lubrications, open

grease outlet and purge the system as much as possible of the old or unwanted

grease. Repeat this same operation after one week of service. Consult Addison or the

motor manufacturer for further recommendations on grease compatibility.

15.4 Condensing Fans

Assemblies

Manually rotate to ensure free movement. Check that all fan mounting hardware

is tight. Check motor bearings for wear.

15.5 Refrigeration Circuit Components

Evaporator Coil

Check for dirt and bent fins. Clean with water from blower side towards filter side.

Condenser Coil

Check for dirt and bent fins. Clean by brushing off with broom.

Compressors

Compressors are factory-supplied with a charge of oil and should not require

additional maintenance.

RC/FC Series Installation, Operation, and Maintenance Manual

Содержание RC/FC Series

Страница 1: ...to the unit owner Owner Keep this manual in a safe place in order to provide service technicians with necessary unit information Split Condensing Section and Air Handling Unit Installation Operation...

Страница 2: ...This Page is Intentionally Blank...

Страница 3: ...eheat Lineset Piping Installation 26 9 6 Leak Testing and Evacuation 26 9 7 Additional Piping Considerations 26 SECTION 10 Unit Electrical 10 1 Wiring and Electrical Connections 33 10 2 Disconnect 33...

Страница 4: ...VFD Control Kit Wiring 41 Figure 14 Phase Monitor Data 43 Figure 15 Typical Air Handler Wiring Diagram 45 Figure 16 Equipment Touch Display 48 Figure 17 P Trap Configuration 51 Tables Table 1 Recommen...

Страница 5: ...electrical components Thin sheet metal parts have sharp edges To prevent injury the use of work gloves is recommended This equipment must be applied and operated under the general concepts of reasona...

Страница 6: ...awings on Figure 1 for label location Avoid placing label on areas with extreme heat cold corrosive chemicals or other elements To order additional labels please contact Addison Label Part Number Desc...

Страница 7: ...electrical supply and characteristics of the unit and verify that they match the electrical supply available Verify that the specifications on the unit rating plate match your order Check the unit fo...

Страница 8: ...360 30 0 Tons 420 35 0 Tons 8 Cabinet Size A A Cabinet B B Cabinet C C Cabinet D D Cabinet E E Cabinet 9 Controls A ALC Standard Program DOAS B ALC Standard Program Recirculating C ALC Standard Progra...

Страница 9: ...binet B B Cabinet C C Cabinet D D Cabinet E E Cabinet 9 Controls A ALC Standard Program DOAS B ALC Standard Program Recirculating C ALC Standard Program DOAS with LON D ALC Standard Program Recirculat...

Страница 10: ...is entirely the responsibility of the installer It is essential that the contractor the subcontractor or the owner identifies the presence of combustible materials corrosive chemicals or halogenated h...

Страница 11: ...UGGESTED NOTE A 36 BLOWER COIL ACCESS SUGGESTED MINIMUM CLEARANCE FROM GROUNDED AND UNGROUNDED STRUCTURES B BLOWER MOTOR ACCESS C BLOWER MOTOR BELT ACCESS REQUIRED D 90 COIL REMOVAL SUGGESTED E 36 BLO...

Страница 12: ...RESSOR CONTROL MINIMUM CLEARANCE FROM GROUNDED AND UNGROUNDED STRUCTURES B CONDENSING COIL C CONDENSING COIL REQUIRED D 24 AIR FLOW SUGGESTED A B C D E D 120 VERTICAL CLEARANCE NOT SHOWN REQUIRED Figu...

Страница 13: ...the building wall or foundation The space between the slab and the building wall prevents the possibility of transmitting vibration to the building When installing a condensing unit on the roof of a...

Страница 14: ...m 130Nm M16 215Nm 315Nm 4 3 Hardware Unless otherwise specified all hardware except sheet metal screws must be torqued to settings from Table 1 4 4 Ship With Parts Some options if selected may include...

Страница 15: ...r Aircraft Hangars NFPA 409 latest revision Canada Refer to Standard CSA B149 1 latest revision Natural Gas and Propane Installation Code 5 4 Parking Structures and Repair Garages Installation in gara...

Страница 16: ...s required reach 6 1 2 Moving the Unit with Forklift Move the unit using forklift pockets if provided Insure that the forklift forks are evenly spaced and go completely through both sides Weight shoul...

Страница 17: ...ength To Lift Point As Needed Based On Center Of Gravity Shakle with Minimum 1 25 320mm Pin WARNING CRUSH HAZARD Use unit lifting points for rigging only Failure to follow these instructions can resul...

Страница 18: ...rconnecting Control Wiring By Others Refrigerant Lines By Others Separate Eletrical Service Outdoor Unit Air Handler Electric Heat Supply Air Disconnect By Others Disconnect By Others Trap And Drain C...

Страница 19: ...d ducts in inches Dh d Dh hydraulic diameter d round duct inside diameter Hydraulic duct diameter for rectangular ducts in inches Dh 2 H W H W Dh hydraulic diameter H rectangular duct inside height W...

Страница 20: ...onfiguration the unit may include but is not limited to the following components Accumulator Coil Evaporator coil Condenser coil Compressor Standard scroll Variable Speed Scroll Digital scroll Filter...

Страница 21: ...g charge to bleed off to atmospheric pressure Drill a 1 16 bleed hole in the cap on the suction line fitting of the air handler larger of the two fittings and allow holding charge to reduce to atmosph...

Страница 22: ...3 4 3 8 5 8 48 000 3 4 5 8 1 2 5 8 7 8 5 8 1 2 5 8 60 000 7 8 3 4 1 2 5 8 7 8 3 4 1 2 3 4 72 000 7 8 3 4 1 2 3 4 7 8 3 4 1 2 3 4 84 000 1 1 8 7 8 5 8 7 8 1 1 8 7 8 5 8 3 4 96 000 1 1 8 7 8 5 8 7 8 1 1...

Страница 23: ...2 1 2 3 4 5 8 1 2 5 8 48 000 7 8 3 4 1 2 5 8 7 8 3 4 1 2 5 8 60 000 7 8 3 4 1 2 5 8 7 8 3 4 1 2 5 8 72 000 1 1 8 3 4 1 2 5 8 1 1 8 3 4 5 8 5 8 84 000 1 1 8 7 8 5 8 3 4 1 1 8 7 8 5 8 3 4 96 000 1 1 8 7...

Страница 24: ...t 4 42 000 3 4 1 2 1 2 7 8 1 2 5 8 48 000 7 8 1 2 5 8 7 8 1 2 5 8 60 000 7 8 5 8 5 8 1 1 8 1 2 3 4 72 000 7 8 5 8 3 4 1 1 8 5 8 3 4 84 000 1 1 8 5 8 7 8 1 1 8 5 8 7 8 96 000 1 1 8 5 8 7 8 1 1 8 5 8 7...

Страница 25: ...3 Hot gas reheat 4 42 000 3 4 1 2 1 2 3 4 1 2 1 2 48 000 7 8 1 2 5 8 7 8 1 2 5 8 60 000 7 8 1 2 5 8 7 8 5 8 5 8 72 000 7 8 5 8 5 8 7 8 3 4 5 8 84 000 1 1 8 5 8 3 4 1 1 8 5 8 3 4 96 000 1 1 8 5 8 3 4...

Страница 26: ...made unless flux and solder specifically developed for refrigerant work are used Any improper made joint will cause trouble in time as it will eventually leak enough refrigerant to reduce capacity of...

Страница 27: ...er Condensate Trap And Pipe Air Handler Loop To Top Of Coil Suction Liquid Slope Down Towards Condensing Unit Figure 6 Lineset Piping with the Air Handler Above the Condensing Unit RC FC Series Instal...

Страница 28: ...te Trap And Pipe Suction Liquid Slope Down Towards Condensing Unit 1 10 Note Add Additional Trap for Each 20ft of Riser Figure 7 Lineset Piping with the Air Handler Below the Condensing Unit RC FC Ser...

Страница 29: ...Port Pressure Port Suction Line Liquid Line Suction Line Liquid Line Pressure Port Pressure Port Pressure Port Air Flow Evaporator Coil TXV Isolation Service Valve Field Provided Installed Isolation S...

Страница 30: ...uction Line Liquid Line Suction Line Liquid Line Pressure Port Pressure Port Pressure Port Air Flow Evaporator Coil TXV Isolation Service Valve Field Provided Installed Isolation Service Valve Field P...

Страница 31: ...ction Line Liquid Line Suction Line Liquid Line Pressure Port Pressure Port Pressure Port Air Flow Evaporator Coil TXV Isolation Service Valve Field Provided Installed Isolation Service Valve Field Pr...

Страница 32: ...e Liquid Line Suction Line Liquid Line Pressure Port Pressure Port Pressure Port Air Flow Evaporator Coil TXV Isolation Service Valve Field Provided Installed Isolation Service Valve Field Provided In...

Страница 33: ...0 4 Wiring Connections Power wiring should be connected to the main power terminal block located within the unit main control section Power wiring connections on units with factory mounted disconnects...

Страница 34: ...3 L2 T2 L1 T1 R 12 BL 12 BK 12 R 12 BL 14 BK 14 R 14 U L1 V L2 W L3 G 14 MSP OF1 L3 T3 L2 T2 L1 T1 OFM2 G 14 BL 14 BK 14 MSP OF2 L3 T3 L2 T2 L1 T1 BL 14 BK 14 R 14 BL 14 BK 14 R 14 CoreSense 1 L3 L1 L...

Страница 35: ...G Enable Hot Gas Reheat RH PR A2 RHR 14 13 LS1 6 6 BOL X2 NC A1 BL 24VAC T2 T1 R C BL R TB1 Enable Compressor 1 Y1 CR1 14 13 Y BL 108 142 Elec Heat Enable TB1 See separate Heater Drawing Enable Heatin...

Страница 36: ...m set up error 4 System error 8 Formatting Blinking Dot Run DO NOT APPLY 24V AC TO UNIVERSAL OUTPUTS External 24VDC relay coil only 24V AC R TB A GND GND 24VDC USE SHIELDED WIRE FOR ALL ANOLOG INPUTS...

Страница 37: ...7 Gnd 6 UI 11 5 Gnd 4 UI 10 3 Gnd 2 UI 9 1 Gnd 16 BI 8 15 Gnd 14 BI 7 13 Gnd 12 BI 6 11 Gnd 10 BI 5 9 Gnd 8 BI 4 7 Gnd 6 BI 3 5 Gnd 4 BI 2 3 Gnd 2 BI 1 1 Universal Inputs 9 16 0 5V Therm Dry 0 5V Ther...

Страница 38: ...R C TB3 K2 K1 4 R BK O BR 0 10VDC Output Gnd UO 4 See ALC PAGE A4 A4 TB1 MRC MODULATING REHEAT CONTROL VALVE BOARD MODULATING DISCHARGE VALVE CONTROL BOARD MDC When using a SDR 3 3X Valve 0564P 0002...

Страница 39: ...FERENCE PROBLEMS USE SHIELDED WIRE ON ALL ANALOG INPUTS AND OUPUTS DO NOT RUN 0 10 VOLT DC SIGNAL WIRING IN THE SAME CONDUIT AS LINE VOLTAGE WIRING OR WITH WIRING THAT SWITCHES HIGHLY INDUCTIVE LOADS...

Страница 40: ...use Table on thissheet 120 CB 71 Circuit Breaker See Fuse Table on thissheet 122 MSP OF1 22 Motor Starter Protection Outdoor Fan no 1 123 MSP OF2 26 Motor Starter Protection Outdoor Fan no 2 126 OF1VF...

Страница 41: ...tion P 04 30 Deceleration P 05 0 Stop mode P 08 Set Per Name Plate Motor Current R 7 6 PM DS LWF 1 24V 2 DI1 6 7 AI1 0V L3 L2 L1 Air Handling Unit AHU Control Kit L1 L2 L3 EGB L1 L2 L3 GRD DISCONNECT...

Страница 42: ...e Transmitter should be wire directly to the ALC DDC Controller See condenser unit wiring diagram DS LWF WIRING DIAGRAM 0962I 4241A Rev J VFD CONTROL KIT Sheet 2 of 2 08 15 18 DWN_____ CHK_____ BLOWER...

Страница 43: ...1 and 3 at the end of the voltages Over Undervoltage Percentage Selection Trip Time Delay Re Start Time Delay Phase Imbalance Percentage Selection History with Last 4 Faults Wraps back to Manufacture...

Страница 44: ...00 3 Over Undervolage Percentage Screen Vertical Format 7 8 9 10 11 12 13 14 15 Trip Time Delay Screen Vertical Format 2S 3S 4S 5S 6S 27S 8S 9S 10S Re Start Time Delay Screen Vertical Format Manual 2S...

Страница 45: ...120A B 240 VAC Supply DPM 240A T DPM 240A B Display 16 Character 2 line Back Lighting Voltage Accuracy Approx 1 Buttons 4 Right Left Up Down Line Voltage Ranges 200 to 240VAC 1 200 to 600VAC 3 Frequen...

Страница 46: ...ters or restriction of the air inlet or outlet to the unit 11 3 Wiring All electric wiring and connections including electrical grounding must comply with United States Refer to National Electric Code...

Страница 47: ...0 50 0 300 420 15 0 70 0 Air Handler Model Heater kW Available 208 60 3 042 060 3 8 18 8 072 120 7 5 30 0 150 240 11 3 45 0 300 420 15 0 52 5 Air Handler Model Heater kW Available 230 60 3 460 60 3 04...

Страница 48: ...MBOL LEGEND FIELD WIRING NORMALLY OPEN CONTACT FACTORY WIRING FACTORY WIRING NORMALLY CLOSE CONTACT SFC L3 L2 L1 T1 T2 T3 SFM 5 4 3 SFC A1 A2 8 1 PM PM 1 R 14 BL 14 BK 14 BK BL R G 14 OPTIONAL OPTIONA...

Страница 49: ...alone mode with the use of a hand held display It can also connect to a building automation system BMS using one of four compatible protocols BACnet LonWorks with the optional Echelon card Modbus N2...

Страница 50: ...mounted carbon dioxide detector for initiating additional outdoor ventilation Clogged Filter Indicator This section provides a differential pressure switch and status indication Exhaust Fan Interlock...

Страница 51: ...sold and supplied by Addison and conform to all requirements set forth in the ADDISON manuals and all applicable governmental authorities pertaining to the installation service operation and labeling...

Страница 52: ...n the motor plate 3 Check that the motor is grounded earthed 4 Check that all electrical leads are sufficiently insulated 5 Check that all electrical and system connections are properly made and tight...

Страница 53: ...A dampers if applicable move freely Safety switches are adjusted properly Verify any field installed safeties I E Fire SD or Condensate Overflow COS are on the correct ALC board terminal location and...

Страница 54: ...erheat 8 F 15 F 6 F 15 F 6 F 10 F Note Subcooling and superheat readings must be taken with the reheat circuit disabled and in the cooling mode Table 11 Superheat and Subcooling Heat Pump Ambient Air...

Страница 55: ...9 6 56 6 14 106 0 213 8 137 2 346 7 41 0 8 0 31 0 10 8 59 5 13 108 0 220 0 141 7 356 5 42 0 10 0 32 8 11 9 62 4 12 110 0 226 4 146 4 366 4 43 0 12 0 34 8 13 1 65 5 11 112 0 232 8 151 1 376 6 44 0 14...

Страница 56: ...an The technician is responsible for assuring that all of the items on the unit start up checklist are properly installed and operating Upon completion a copy of the form should be returned to Addison...

Страница 57: ...RCST Field start up should be performed by a qualified technician The technician is responsible for assuring that all of the items on the unit start up checklist are properly installed and operating U...

Страница 58: ...eturn Air Temp F or C Design CFM Supply Air Temp F or C Outdoor Fan Temp F or C Design Duct ESP db db wb wb db db wb wb UNIT INFORMATION Supply Fan Motor Make Voltage HP Catalog FR Quantity Unit Elect...

Страница 59: ...emoved Unit Supply Voltage Correct Unit Checked for Debris Electrical Wiring Correct Vibration Isolators Adjusted Phase Monitor Checked Unit Condition Electrical Connections Tight Overloads Adjusted S...

Страница 60: ...er Operation L1 L2 L3 RPM Hot Water Actuator HEATING CHECK Heating Type Control Valve Heat Stages Unit Safeties Operate Properly Electric Heat AMPS Comments Electric kW L1 L2 L3 COOLING CHECK Refriger...

Страница 61: ...ischarge Pressure Liquid Pressure Superheat Subcooling Compressor 1 AMPS Compressor 2 AMPS Suction Temp Discharge Temp Liquid Temp To Calculate Superheat Convert suction pressure to saturation tempera...

Страница 62: ...Page 6 of 6 RC FC Series Unit Start Up Form Comments Owner s Representative Signature...

Страница 63: ...ls and equipment Failure to follow these instructions can result in death injury or property damage Prior to any maintenance or service to the unit shut off lockout and tagout the electrical disconnec...

Страница 64: ...1800 RPM Hours Up to 210 3 5 6 000 Over 210 to 280 7 5 20 4 750 Over 280 to 360 25 50 3 700 Instructions for Lubricating Before greasing be sure fittings are clean and free from dirt Remove grease re...

Страница 65: ...with type THHN 221 F 105 C 600V 16 gauge wire or equivalent Control Panel Check heater control panel for dust dirt and moisture Clean as necessary Heating Elements Check heating elements for dust dirt...

Страница 66: ...Disconnect electric before service More than one disconnect switch may be required to disconnect electric from equipment Equipment must always be properly grounded SEVERE INJURY HAZARD Do not enter eq...

Страница 67: ...ructions can result in death electrical shock or injury FIRE HAZARD WARNING EXPLOSION HAZARD CARBON MONOXIDE HAZARD Section 17 Troubleshooting The following tables outline typical unit troubleshooting...

Страница 68: ...Obstruction in intake Check dampers for proper operation Clear all intake passages of obstructions Fan wheel loose on shaft Reposition and tighten Access doors and panels not closed Close Excessive di...

Страница 69: ...liquid line Check head pressure check and adjust TXV if not functioning properly check pressure drop across filter drier Defective low pressure switch Check calibration of switch Compressor Starts But...

Страница 70: ...or and fan motor Improper refrigerant charge Check subcooling Bearings or pistons too tight Check for low oil level Allow time for compressor to cool Check dome temperature of compressor Noisy Compres...

Страница 71: ...n of low ambient head pressure control Suction Pressure Too Low Refrigerant undercharge Check pressures and subcooling Blower running backwards Interchange any two wires connected to motor Defective o...

Страница 72: ...suction and liquid line Check for restrictions in refrigerant circuit Control contacts stuck Check thermostat shorts in wiring slave relay compressor contactor Supply Air Temperature Too High Refriger...

Страница 73: ...correctly See wiring diagrams Erratic Fan Operation Control is not wired correctly See wiring diagrams Dirty or blocked condensing unit coil Clean condensing unit coil Erratic Pressure Control Defecti...

Страница 74: ...t Replace coil Wrong type of distributor for hot gas bypass to the evaporator Install proper venture flo type distributor for low pressure drop Regulator Fails To Close Dirt under seat of regulator Lo...

Страница 75: ...ts replace as necessary Heat anticipator current draw too low causing short cycling Check current draw Heater Cycling on Automatic Limit Improper airflow Check for obstructions to return air loose or...

Страница 76: ...lf of Buyer xi failure of parts components services or hook ups not supplied by Seller xii incompatibility with items not supplied by Seller xiii a deliverable not properly installed by a qualified co...

Страница 77: ...nce strict liability breach of warranty or otherwise is limited to Seller at its discretion replacing or repairing the defective deliverable providing replacement parts or issuing Buyer a credit equal...

Страница 78: ...Page 78 of 80 Notes RC FC Series Installation Operation and Maintenance Manual...

Страница 79: ...Page 79 of 80 Revision Guide Date Page Description By 06 Feb 19 All First Published DS RC FC Series Installation Operation and Maintenance Manual...

Страница 80: ...Addison 2019 7050 Overland Road Orlando FL 32810 Tel 407 292 4400 Fax 407 290 1329 www addison hvac com DEDICATED OUTDOOR AIR SPECIALISTS Part Number AD IOM RCFC 001 Rev 06 Feb 2019DS AD IOM RCFC 001...

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