background image

 

3

GENERAL DESCRIPTION 

The model DC Series B  packaged cooling and heating 
unit is designed to cool a conditioned space with 
mechanical refrigeration, chilled water, energy 
conservation wheel or a combination of these systems. 
During the heating mode supply air may be heated by 
indirect fired gas, electric strip, steam or hot water. The 
cabinet design provides space for a number of options, 
including 100% outside air applications and the use of 
desiccant wheels. Most of these options will be covered in 
this manual; for those of a more custom nature, consult the 
ADDISON Application Engineering Department. 
Models DC units are designed for rooftop curb, slab 
mounted or installed on post and rail applications with field 
convertible vertical or left and right horizontal return and 
supply air duct connections. 
Unpacking, Inspection 
When received, the unit should be checked for damage 
that might have occurred in transit.  If damage is found, it 
should be noted on the carrier’s Freight Bill. Request for 
inspection by carrier’s agent should be made in writing at 
once. 

Design Certification 

All units are certified by Electrical Testing Laboratories 
(E.T.L.) under ANSI/UL 1995. The gas furnace designs are 
certified by E.T.L. under ANSI Z83.9 (latest edition) for use 
with natural or propane (L.P.) gas as specified when 
ordering unit. 

Codes and Ordinances 

These units must be installed in accordance with the 
standard of the National Fire Protection Association or the 
National Fuel Gas Code ANSI Z83.9 (latest edition). The 
National Fuel Gas Code is available from the American 
Gas Association, 1515 Wilson Boulevard, Arlington, VA 
22209. NFPA Publications are available from the National 
Fire Protection Association, Batterymarch Park, Quincy, 
MA 02269. Local authorities having jurisdiction should be 
consulted before installations are made to verify local 
codes and installation procedures. 
All field wiring to the unit must be done in accordance with 
these instructions, the National Electric Code (ANSI/NFPA 
70-1981) in the United States and all local codes and 
ordinances. 
Clearances from the heater and vent to construction or 
material in storage must conform with the National Fuel 
Gas Code ANSI Z83.9 (latest edition), pertaining to gas-
burning devices, and such material 

must not attain a 

temperature over 160°F

 by continued operation of the 

heater. 
Installation should be done by a qualified agency in 
accordance with the instructions in this manual and in 
compliance with all codes and requirements of authorities 
having jurisdiction. 

INSTALLATION 

Unit Location, Clearances 

An intake louver protects the service end and clearance at 
this point should be maintained. A 36" clearance must be 
allowed for access to the compressor and electrical panel. 
A 24" clearance must be maintained for the air inlet to the 
condenser coil(s). Do not locate the unit under an 
overhang that will short circuit hot air to the coil intakes. 
When installed at ground level, the unit should be mounted 
on a level concrete slab which should extend at least 2" 
beyond the unit on all sides. The top of the slab should be 
2" above the ground level.  
The depth of the slab below the ground level and its 
structural design is governed by the type of soil and 
climatic conditions. The slab must not be in contact with 
any part of the building wall or foundation. The space 
between the slab and building wall prevents the possibility 
of transmitting vibration to the building. 
The dimensions of the slab or roof mount should be 
checked and verified before the equipment arrives. Unit 
supports, roof opening, roof curb flashing, drain 
requirements, and electric locations are important to a 
good installation. 
When installing the equipment on top of a building, the 
following should be considered: 
Structural members supporting the unit must be sufficiently 
strong for the weight of the unit and mounting rails. 
Transmission of sound into the building is sometimes a 
problem when the structure is not strong enough. 
Locate the unit as near as possible to the center of the 
area to be environmentally controlled. Sufficient clearance 

must be available for service, edge of roof, other units, or 
hazards. 
The condenser air inlet and discharge air must be 
unobstructed by overhang, walls, or other equipment. 
Avoid locations next to exhaust fans or flues. 
Select a location where external water drainage cannot 
collect around the unit. 
Locate the unit so roof runoff water does not pour directly 
on the unit. Provide gutter or other shielding at roof level. 
Where snowfall is anticipated, mount the unit above the 
maximum snow depth for the area. 

Curb Installation, Protrusions 

Proper installation for the DC series requires that the roof 
mounting, field assembled curb be firmly and permanently 
attached to the roof structure. Check for adequate 
fastening method prior to setting rooftop unit on curb.  
Inspect curb to insure that none of the utility services 
(electric, gas, drain lines) routed through the curb protrude 
above the curb. Duct connections will normally be made 
after unit is set on curb. If duct is prefabricated and 
installed within the curb prior to setting unit, insure that 
ductwork does not protrude above curb. 

CAUTION: DO NOT ATTEMPT TO SET UNIT ON CURB 
IF PROTRUSIONS EXIST. 
CAUTION:

 Units may look identical but have significant 

internal differences. 
Check specific unit location carefully (referring to plans if 
necessary) prior to setting unit. 

Содержание B

Страница 1: ...sate Piping 5 Gas Piping and Venting 5 6 Cooling System Options 6 8 Hot Gas Bypass 6 Head Pressure Control 6 Variable Speed Control 6 Adjustable High and Low Pressure 7 Hot Water Heat Recovery 7 8 Mechanical Adjustments 9 10 Evaporator Blower Fan 9 10 Electrical System Options 10 Air Flow Switch 10 Clogged Filter Indicator 10 Convenience Outlet 10 Exhaust Fan Interlock 10 Power Through the Curb 10...

Страница 2: ...e anualmente sus equipos y realice el mantenimiento siempre que sea necesario usando exclusivamente piezas de repuesto de ADDISON Información adicional A través de los distribuidores de Addison está disponible la información sobre aplicaciones guías detalladas sobre diseño de sistemas e instalación y funcionamiento de los productos Por favor contacte con nosotros si necesita más información o si r...

Страница 3: ...Product Labeling Signal words are used in combination with colors and or pictures on product labels Following are examples of product labels with explanations of the colors used WARNING Electric Shock Hazard Turn Off All Power Before Servicing DANGER Fire Hazard Use copper wire only Failure to observe could result in property damage bodily injury or death WARNING Cuts and Abrasion Hazard Wear glov...

Страница 4: ...vice end and clearance at this point should be maintained A 36 clearance must be allowed for access to the compressor and electrical panel A 24 clearance must be maintained for the air inlet to the condenser coil s Do not locate the unit under an overhang that will short circuit hot air to the coil intakes When installed at ground level the unit should be mounted on a level concrete slab which sho...

Страница 5: ...Connections Power wiring should be connected to the main power terminal block located within the unit main control section Power wiring connections on units with factory disconnects should be made at the line side of the disconnect switch Low voltage wiring connections are made to the remote mounted controller or time clock DO NOT TAMPER WITH FACTORY WIRING Contact your local representative or the...

Страница 6: ... or metal be provided to prevent any possible damage to the roof If condensate is to be piped into the building drainage system the drain line must penetrate the roof external to the unit Refer to local codes for additional requirements CAUTION Units with high internal and external static pressure drops will require a deeper trap Use the graph and table in Figure 2 GAS PIPING AND VENTING For DC un...

Страница 7: ... discharge pressure will permit stable operation in ambients down to 32F The operating pressure switch is adjustable to match customer needs it is factory set to re energize the fans when discharge pressure drops to 295 psig and energize them when pressure increases to 430 psig Variable Speed Control The VARISPEED Fan Control System controls the compressor discharge pressure The speed control modu...

Страница 8: ... 0psig 150 psig and is factory set to open at 60 psig and close at 35psig The high pressure switch is adjustable between 200 psig And 610psig and factory set to open at 600psig and to close at 550 psig MECHANICAL ADJUSTMENTS SET FAN RPM All evaporator motor sheaves are set when tested and shipped from the factory Actual rpm must be set and verified with a tachometer Refer to the following Blower P...

Страница 9: ...off easily 7 Remove the belt Do NOT pry off belt 8 Loosen set screw s on the outer half of the adjustable pulley 9 The unit has one of two different types of adjustable pulleys 10 Remove key if unit has a keyway type pulley 11 To set the blower for a desired CFM L s first turn the outer half of the adjustable pulley clockwise until it meets the inner half of the pulley 12 Turn the outer half of th...

Страница 10: ...a sleeve can be installed in the compressor section to bring power wiring inside the curb preventing a separate roof penetration The sleeve must be sealed after wiring is completed with a suitable mastic to prevent water from entering the space Firestat This control mounted in the return air section de energizes the unit when return air reaches 135 F It is a manual reset control Sure Trip This con...

Страница 11: ...ermistor The Electronic solid state control center measures the sensor s change in resistance and sends a varying DC current to the Modulator Regulator valve to adjust the gas input as required 5 The flame sensor proves the presence of the pilot flame generating a DC current of 0 2 microamp or greater to the ignition control The ignition control s internal switch action then de energizes the spark...

Страница 12: ...ance Bearings Small ECW s smaller than ECW666 are provided with no maintenance inboard bearings These bearings should require no maintenance during the life of the equipment Larger ECW s come equipped with an external flanged bearing which should be greased annually Use a petroleum based lubricant Drive Motor The drive motors should require no maintenance Replacement motors may be purchased from n...

Страница 13: ...dome temperature of the compressor 1 Check crankcase sightglass add oil to bring level to midway in sightglass 2 Check oil pump 3 Check oil failure control for calibration 4 Allow compressor to cool for two hours if compressor is hot Recheck for open circuit 5 Check run capacitor for compressor and fan motor 6 Check subcooling 7 Check for low oil level 7 Check discharge and liquid line pressures c...

Страница 14: ...usted expansion valve 4 Check superheat and adjust TXV 5 Dirty filter 5 Check filter and evaporator coil 6 Too little air flow or low entering air temperature 6 Check airflow and entering air wet bulb conditions 7 Restriction in suction or liquid line 7 Check refrigerant circuit for restriction 1 Insufficient refrigerant charge 1 Check subcooling check for leak 2 Defective or improperly adjusted e...

Страница 15: ...r motor not running N Supply air temperature too high O Supply air temperature P Liquid line too hot R Suction line frosting Varispeed Condenser Head Pressure Control SYMPTOM POSSIBLE CAUSE REMEDY 1 Input pressure is below operating range 1 No problem normal operation 2 No 24 volt control voltage 2 Check for 24 V AC at control 3 No input pressure to control 3 Check alignment of capillary fitting S...

Страница 16: ...al equalizer passage 5 Worn or eroded regulator seat A Erratic pressure control E Regulator fails to close D Regulator will not provide pressure control C Regulator hunting chattering large fluctuations in controlled pressures B Regulator leakage 4 Locate and remove stoppage Install strainer 5 Replace defective part 2 Increase superheat setting Dampen bulb response by repositioning 2 Readjust the ...

Страница 17: ...er supply must be 24V AC 2 MR valve installed backward 2 Arrow on MR valve should point in direction of gas flow 2 Install properly 1 Room Override Thermostat if used calls for heat 1 Remove T115 wires from amplifier terminals 3 and 14 1 If proper operation is obtained check thermostat wiring for shorts Rotate thermostat dial above and below room temperature to prove thermostat function 2 Open cir...

Страница 18: ...obstruction in gas pipe ahead of controls Increase gas pressure if possible H Incorrect discharge air temperature 1 Calibration 1 Check seal on calibration potentiometer 1 Recalibrate per Temperature Calibration procedure 1 Dirty or sticking plunger 1 Examine Plunger should be clean smooth and operate freely in solenoid sleeve 1 Clean or replace plunger if necessary 2 Loose or broken wiring 2 Insp...

Страница 19: ...19 ...

Отзывы: