background image

3

SECTION I - COMBUSTION AIR - PREVENTION OF

CONTAMINATION

If the CHALLENGER combustion air inlet is located

in any area likely to cause or contain contamination,

or if products, which would contaminate the air can-

not  be  removed,  the  combustion  air  must  be  re-

piped  and  terminated  to  another  location.

Contaminated combustion air will damage the appli-

ance  and  its  burner  system,  resulting  in  possible

severe personal injury, death or substantial property

damage.

Do not operate a CHALLENGER  if its combustion air

inlet or the appliance is located in or near a laundry

room or pool facility.  These areas will always con-

tain hazardous contaminates.

Pool and laundry products and common household

and hobby products often contain fluorine or chlo-

rine  compounds.    When  these  chemicals  pass

through the burner and vent system, they can form

strong acids.  These acids can create corrosion of

the  heat  exchanger,  burner  components  and  vent

system,  causing  serious  damage  and  presenting  a

possible threat of flue gas spillage or water leakage

into the surrounding area.

Please  read  the  following  information.    If  contami-

nating chemicals will be present near the location of

the combustion air inlet, the installer should pipe the

combustion  air  inlet  to  another  location  per  the

CHALLENGER installation manual.

WARNING

WARNING

Potential Contaminating Products

-

Spray cans containing chloro/fluorocarbons

-

Permanent Wave Solutions

-

Chlorinated wax 

-

Chlorine - based swimming pool chemicals and

spa cleaners

-

Calcium Chloride used for thawing ice

-

Sodium Chloride used for water softening

-

Refrigerant leaks

-

Paint or varnish removers

-

Hydrochloric acid / muriatic acid

-

Cements and glues

-

Antistatic fabric softeners used in clothes dryers

-

Chlorine-type bleaches, detergents, and clean-

ing solvents found in household laundry rooms

-

Adhesives used to fasten building products and

other similar products

Areas likely to find these products

-

Dry cleaning / laundry areas and establishments

-

Beauty salons

-

Metal fabrication shops

-

Swimming pools and health spas

-

Refrigeration Repair shops

-

Photo processing plants

-

Auto body shops

-

Plastic manufacturing plants

-

Furniture refinishing areas and establishments

-

New building construction

-

Remodeling areas

-

Garages with workshops

Combustion Air - Prevention of Contamination

Содержание The Challenger

Страница 1: ...to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you...

Страница 2: ...ation Page 3 Potential Contaminating Products Areas likely to find these Products SECTION II Maintenance Schedule Page 4 Service Technician Owner Maintenance SECTION III Maintenance Procedures Page 5...

Страница 3: ...tructions on installa tion operation or maintenance which are important to equipment but not related to personal injury hazards Indicates recommendations made by ACV Triangle Tube for the installers w...

Страница 4: ...echnician WARNING WARNING WARNING TECHNICIAN When calling or writing about the CHALLENGER please have the appliance model and serial number available STOP READ BEFORE SERVICING Failure to adhere to th...

Страница 5: ...ial property damage Do not use any product not specifically designed for hydronic heating systems Serious damage to the appliance piping system personnel and or proper ty may result Continual fresh ma...

Страница 6: ...urrounding area Please read the following information If contami nating chemicals will be present near the location of the combustion air inlet the installer should pipe the combustion air inlet to an...

Страница 7: ...orm Additional items if combustion or performance is poor Clean heat exchanger and flue ways Remove burner assembly and clean burner head using compressed air only Once the maintenance items are compl...

Страница 8: ...materials Do not store combustible materials gasoline or other flammable vapors or liquids near the appliance Remove immediately if found 2 Air contaminates Products containing chlorine or fluorine if...

Страница 9: ...e the appliance is operating check the dis charge end of the condensate drain tubing Ensure no flue gas is leaking from the condensate drain tubing by holding your fingers near the opening 3 If you no...

Страница 10: ...onnected to the relief valve outlet and directed to a safe place of dis posal This discharge line must be installed by a qualified service technician or heating plumbing installer in accordance with t...

Страница 11: ...Turn Off Gas to Appliance below and call your service technician or gas supplier 11 Replace the front jacket panel Make sure the panel is seat ed firmly in place and all mounting screws are tightened...

Страница 12: ...pplicable G Service button H Reset store button Read Out Operation Appliance ON OFF 1 The appliance operation is started using the ON OFF button 2 When appliance is in operation the green LED above th...

Страница 13: ...ature or pressure readings When temperature is displayed it will be followed by F or C in the main display and the appropriate LED will be lit When pressure is displayed it will be followed by a P in...

Страница 14: ...rmittent pump on for heat and post purge 1 Pump continously active except during DHW call or if outside temperature is above parameter 7 with the outdoor sensor installed Warm Weather Shut Down 1 Heat...

Страница 15: ...The error code is located on the main display The error must be corrected before the control will reset The appliance freeze protection feature is disabled during a Hard Lockout however the CH circula...

Страница 16: ...ed Remove air from gas pipe Gas supply pressure too low or failing Gas valve or ignition unit not powered Incorrect ignition gap Check adjustment of gas valve Poor flame signal Condensate drain blocke...

Страница 17: ...ER Internal Components Replacement parts must be purchased through a local ACV Triangle Tube distribu tor When ordering part please provide the model number and description and or part number of repla...

Страница 18: ...ber CC85s Part Number CC105s Part Number CC125s CC150s Description 1 CCRKIT04 Wall Bracket Assembly Not Shown 2 CCRKIT05 Pipe Connectors Brackets Assembly Not Shown 2A CCFTG01 Connector Pipe CH Not Sh...

Страница 19: ...50s Description 1 CCRKIT09 80 125 Concentric Vent Air Adapter Assembly optional shown CCRKIT35 3 Vent Air Adaptor Assembly stan dard not shown 2 CCRKIT10 CCRKIT11 CCRKIT12 Vent Assembly 3 CCRKIT13 Con...

Страница 20: ...umber CC125s CC150s Description 1 CCRKIT15 Igniter Assembly 2 CCCLB01 Ignition Cable 3 CCRKIT16 Sight Glass Assembly 4 CCRKIT17 CH Sensor Assembly 1 Kit 7 CCRKIT19 LWCO CH Pressure Sensor Assembly 8 C...

Страница 21: ...CC125s CC150s Description 1 CCRKIT28 Ignition Transformer Assembly 2 CCRKIT29 Gas Valve Assembly 3 CCRKIT30 CCRKIT31 Gas Pipe Assembly 4 CCRKIT32 Blower Assembly 5 CCRKIT45 N A Venturi 406 N A CCRKIT4...

Страница 22: ...19 Replacement Parts 1 CHALLENGER Burner Components Item Part Number CC85s Part Number CC105s Part Number CC125s CC150s Description 1 CCRKIT33 Burner Assembly...

Страница 23: ...er CC85s Part Number CC105s Part Number CC125s Part Number CC150s Description 1 CCCON01 CCCON02 Control Display 2 CCCS01 Housing Plastic Control 3 CCRKIT34 Flip Panel 4 CCFUSE01 Fuse 1 Kit 5 CCRKIT43...

Страница 24: ...sure maximum heat exchange Compact and light weight Available in 8 sizes that can accommodate any size pool or spa Exclusive tank in tank design Stainless steel construction Available in 7 sizes Limit...

Отзывы: