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8

Operating Instructions

SECTION IV - OPERATING INSTRUCTIONS

WARNING

FOR YOUR SAFETY READ BEFORE LIGHTING

OPERATING INSTRUCTIONS 

TO TURN OFF GAS TO APPLIANCE

1.

STOP! 

Read  the  safety  information  above.  This

appliance is equipped with an ignition device which

automatically lights the burner. DO NOT try to light

the burner by hand.

2. Set  room  thermostat(s)  to  lowest  setting.  Turn  the

external manual gas valve handle clockwise  

“CLOSE” (valve handle shall be perpendicular to gas

piping).

3. Turn “OFF” all electrical power to the appliance.
4. Remove the front jacket panel on the appliance.
5. Turn  the  external  manual  gas  valve  handle  counter

clockwise 

to “OPEN” gas supply (valve han-

dle shall be parallel to gas piping).

6. Wait five (5) minutes to clear out any gas. If you then

smell gas in the jacket enclosure or around the appli-

ance,  STOP!  Follow  “B”  in  the  safety  information

above. If you don’t smell gas, go to the next step.

7. Turn  “ON”  all  electric  power  to  the  appliance.  Push

ON/OFF button on the CHALLENGER control panel

display until LED above button is lit.

8. Set room thermostat(s) to desired setting(s).
9. The CHALLENGER  control panel display will show a

sequence  of  numbers  (1,2,3,4)  as  the  right  digit.

Sequence digit 3 or 4 indicates the appliance is firing. A

blank display means there is no call for heat (all exter-

nal thermostats are satisfied).

10. If the appliance will not operate with a call for heat and

the system piping is not hot, follow the instructions “To

Turn Off Gas to Appliance”, below and call your service

technician or gas supplier.

11. Replace the front jacket panel. Make sure the panel is seat-

ed firmly in place and all mounting screws are tightened.

If you do not follow these instructions exactly, a fire or explosion may result

causing property damage, personal injury or loss of life.

1. Set the room thermostat to lowest setting.
2. Turn“OFF” all electric power to the appliance if serv-

ice is to be performed.

3.  Turn the external manual gas valve handle clockwise

to “CLOSE”, (valve handle shall be perpendi-

cular to gas piping).

A

. This appliance does not have a pilot. It is equipped

with an ignition device which automatically lights the

burner. 

DO NOT

try to light the burner by hand.

B. BEFORE OPERATING, smell all around the appli-

ance area for gas.  Be sure to smell next to the floor

because some gas is heavier than air and will settle on

the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.
•  Do not touch any electric switch; do not use any

phone in your building

• Immediately call your gas supplier from a neigh-

bor’s phone.  Follow the gas supplier’s instructions.

•  If you cannot reach your gas supplier, call the fire

department.

C.  Use  only  your  hand  to  turn  the  external  manual  gas

valve.  Never  use  tools.  If  the  valve  will  not  turn  by

hand, don’t try to repair it; call a qualified service tech-

nician. Force or attempted repair may result in a fire or

explosion.

D.  Do not use this appliance if any part has been under

water.  Immediately call a qualified service technician

to inspect the appliance and to replace any part of the

control system and any gas control which has been

under water.

Содержание The Challenger

Страница 1: ...to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you...

Страница 2: ...ation Page 3 Potential Contaminating Products Areas likely to find these Products SECTION II Maintenance Schedule Page 4 Service Technician Owner Maintenance SECTION III Maintenance Procedures Page 5...

Страница 3: ...tructions on installa tion operation or maintenance which are important to equipment but not related to personal injury hazards Indicates recommendations made by ACV Triangle Tube for the installers w...

Страница 4: ...echnician WARNING WARNING WARNING TECHNICIAN When calling or writing about the CHALLENGER please have the appliance model and serial number available STOP READ BEFORE SERVICING Failure to adhere to th...

Страница 5: ...ial property damage Do not use any product not specifically designed for hydronic heating systems Serious damage to the appliance piping system personnel and or proper ty may result Continual fresh ma...

Страница 6: ...urrounding area Please read the following information If contami nating chemicals will be present near the location of the combustion air inlet the installer should pipe the combustion air inlet to an...

Страница 7: ...orm Additional items if combustion or performance is poor Clean heat exchanger and flue ways Remove burner assembly and clean burner head using compressed air only Once the maintenance items are compl...

Страница 8: ...materials Do not store combustible materials gasoline or other flammable vapors or liquids near the appliance Remove immediately if found 2 Air contaminates Products containing chlorine or fluorine if...

Страница 9: ...e the appliance is operating check the dis charge end of the condensate drain tubing Ensure no flue gas is leaking from the condensate drain tubing by holding your fingers near the opening 3 If you no...

Страница 10: ...onnected to the relief valve outlet and directed to a safe place of dis posal This discharge line must be installed by a qualified service technician or heating plumbing installer in accordance with t...

Страница 11: ...Turn Off Gas to Appliance below and call your service technician or gas supplier 11 Replace the front jacket panel Make sure the panel is seat ed firmly in place and all mounting screws are tightened...

Страница 12: ...pplicable G Service button H Reset store button Read Out Operation Appliance ON OFF 1 The appliance operation is started using the ON OFF button 2 When appliance is in operation the green LED above th...

Страница 13: ...ature or pressure readings When temperature is displayed it will be followed by F or C in the main display and the appropriate LED will be lit When pressure is displayed it will be followed by a P in...

Страница 14: ...rmittent pump on for heat and post purge 1 Pump continously active except during DHW call or if outside temperature is above parameter 7 with the outdoor sensor installed Warm Weather Shut Down 1 Heat...

Страница 15: ...The error code is located on the main display The error must be corrected before the control will reset The appliance freeze protection feature is disabled during a Hard Lockout however the CH circula...

Страница 16: ...ed Remove air from gas pipe Gas supply pressure too low or failing Gas valve or ignition unit not powered Incorrect ignition gap Check adjustment of gas valve Poor flame signal Condensate drain blocke...

Страница 17: ...ER Internal Components Replacement parts must be purchased through a local ACV Triangle Tube distribu tor When ordering part please provide the model number and description and or part number of repla...

Страница 18: ...ber CC85s Part Number CC105s Part Number CC125s CC150s Description 1 CCRKIT04 Wall Bracket Assembly Not Shown 2 CCRKIT05 Pipe Connectors Brackets Assembly Not Shown 2A CCFTG01 Connector Pipe CH Not Sh...

Страница 19: ...50s Description 1 CCRKIT09 80 125 Concentric Vent Air Adapter Assembly optional shown CCRKIT35 3 Vent Air Adaptor Assembly stan dard not shown 2 CCRKIT10 CCRKIT11 CCRKIT12 Vent Assembly 3 CCRKIT13 Con...

Страница 20: ...umber CC125s CC150s Description 1 CCRKIT15 Igniter Assembly 2 CCCLB01 Ignition Cable 3 CCRKIT16 Sight Glass Assembly 4 CCRKIT17 CH Sensor Assembly 1 Kit 7 CCRKIT19 LWCO CH Pressure Sensor Assembly 8 C...

Страница 21: ...CC125s CC150s Description 1 CCRKIT28 Ignition Transformer Assembly 2 CCRKIT29 Gas Valve Assembly 3 CCRKIT30 CCRKIT31 Gas Pipe Assembly 4 CCRKIT32 Blower Assembly 5 CCRKIT45 N A Venturi 406 N A CCRKIT4...

Страница 22: ...19 Replacement Parts 1 CHALLENGER Burner Components Item Part Number CC85s Part Number CC105s Part Number CC125s CC150s Description 1 CCRKIT33 Burner Assembly...

Страница 23: ...er CC85s Part Number CC105s Part Number CC125s Part Number CC150s Description 1 CCCON01 CCCON02 Control Display 2 CCCS01 Housing Plastic Control 3 CCRKIT34 Flip Panel 4 CCFUSE01 Fuse 1 Kit 5 CCRKIT43...

Страница 24: ...sure maximum heat exchange Compact and light weight Available in 8 sizes that can accommodate any size pool or spa Exclusive tank in tank design Stainless steel construction Available in 7 sizes Limit...

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