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Product & Safety Information

PRODUCT & SAFETY INFORMATION

HOMEOWNER: The CHALLENGER installation man-

ual is for use only by a qualified heating installer /

service technician.  Refer to this User’s Information

Manual for your reference.  Failure to comply could

result in severe personal injury, death or substantial

property damage.

A byproduct of any gas fired appliance (stove, fire-

place,  clothes  dryer,  water  heater,  furnace,  boiler,

etc.) is carbon monoxide. In the absence of any state

or  local  codes  requiring  the  installation  of  carbon

monoxide  detector  and  alarms,  ACV-Triangle  Tube

recommends the following:

-

Installation of a carbon monoxide detector and

alarm that is wired on same electrical circuit as

the boiler.

-

Installation of a carbon monoxide detector and

alarm on each level of the building where there

are bedrooms and in the living area outside the

bedrooms.

-

Installation of a carbon monoxide detector and

alarm in the room that houses the appliance.

-

Installation of a carbon monoxide detector and

alarm with battery back up.

-

Installation of a carbon monoxide detector and

alarm that complies with NFPA 720.

ACV-Triangle Tube accepts no liability for any dam-

age  injury  or  loss  of  life  resulting  from  incorrect

installation, from alteration of any factory supplied

parts or from the use of parts or fittings not speci-

fied  by ACV-Triangle  Tube,  if  there  is  a  conflict  or

doubt about the proper installation/operation of the

unit  or  any  factory  supplied  or  replacement  parts,

please  contact  a  qualified  heating  installer/service

technician.

WARNING

WARNING

WARNING

TECHNICIAN:  When  calling  or  writing  about  the

CHALLENGER,  please  have  the  appliance  model

and serial number available.

STOP! READ BEFORE SERVICING

Failure to adhere to the guidelines on this page can

result in severe personal injury, death or substantial

property damage.

Service and Maintenance

To avoid electric shock, disconnect electrical supply

before performing service or maintenance.

Allow the appliance to cool down prior to servicing to

avoid severe burns.

The CHALLENGER must be maintained as outlined

in this manual and have at least annual service per-

formed  by  a  qualified  service  technician  to  ensure

appliance / system reliability.

CHALLENGER Operation

Do  not  block  flow  of  combustion  air  to  the  CHAL-

LENGER.  If the combustion air blockage is easily

accessible and removable, then remove it.  If block-

age is not obvious or cannot be removed, have the

appliance and system checked by a qualified service

technician.

Do  not  allow  contaminated  air  to  enter  the  appli-

ance’s combustion air inlet.  See page 3 for details.

The CHALLENGER is equipped with a low water cut

off device.  The CH (central heating) system piping

must be filled and pressurized to 12 psig [0.8 bar]

prior to startup.  The appliance will shut down if the

pressure falls below 7 psig [0.5 bar].

Should overheating occur or the gas supply fail to

shut off, DO NOT turn OFF or disconnect the elec-

trical supply to the pump. Instead, shut off the gas

supply at a location external to the appliance.

Do not use this appliance if any part has been under

water.    Immediately  call  a  qualified  service  techni-

cian to inspect the appliance and to replace any part

of the control system and any gas control, which has

been under water.

WARNING

NOTICE

Содержание The Challenger

Страница 1: ...to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you...

Страница 2: ...ation Page 3 Potential Contaminating Products Areas likely to find these Products SECTION II Maintenance Schedule Page 4 Service Technician Owner Maintenance SECTION III Maintenance Procedures Page 5...

Страница 3: ...tructions on installa tion operation or maintenance which are important to equipment but not related to personal injury hazards Indicates recommendations made by ACV Triangle Tube for the installers w...

Страница 4: ...echnician WARNING WARNING WARNING TECHNICIAN When calling or writing about the CHALLENGER please have the appliance model and serial number available STOP READ BEFORE SERVICING Failure to adhere to th...

Страница 5: ...ial property damage Do not use any product not specifically designed for hydronic heating systems Serious damage to the appliance piping system personnel and or proper ty may result Continual fresh ma...

Страница 6: ...urrounding area Please read the following information If contami nating chemicals will be present near the location of the combustion air inlet the installer should pipe the combustion air inlet to an...

Страница 7: ...orm Additional items if combustion or performance is poor Clean heat exchanger and flue ways Remove burner assembly and clean burner head using compressed air only Once the maintenance items are compl...

Страница 8: ...materials Do not store combustible materials gasoline or other flammable vapors or liquids near the appliance Remove immediately if found 2 Air contaminates Products containing chlorine or fluorine if...

Страница 9: ...e the appliance is operating check the dis charge end of the condensate drain tubing Ensure no flue gas is leaking from the condensate drain tubing by holding your fingers near the opening 3 If you no...

Страница 10: ...onnected to the relief valve outlet and directed to a safe place of dis posal This discharge line must be installed by a qualified service technician or heating plumbing installer in accordance with t...

Страница 11: ...Turn Off Gas to Appliance below and call your service technician or gas supplier 11 Replace the front jacket panel Make sure the panel is seat ed firmly in place and all mounting screws are tightened...

Страница 12: ...pplicable G Service button H Reset store button Read Out Operation Appliance ON OFF 1 The appliance operation is started using the ON OFF button 2 When appliance is in operation the green LED above th...

Страница 13: ...ature or pressure readings When temperature is displayed it will be followed by F or C in the main display and the appropriate LED will be lit When pressure is displayed it will be followed by a P in...

Страница 14: ...rmittent pump on for heat and post purge 1 Pump continously active except during DHW call or if outside temperature is above parameter 7 with the outdoor sensor installed Warm Weather Shut Down 1 Heat...

Страница 15: ...The error code is located on the main display The error must be corrected before the control will reset The appliance freeze protection feature is disabled during a Hard Lockout however the CH circula...

Страница 16: ...ed Remove air from gas pipe Gas supply pressure too low or failing Gas valve or ignition unit not powered Incorrect ignition gap Check adjustment of gas valve Poor flame signal Condensate drain blocke...

Страница 17: ...ER Internal Components Replacement parts must be purchased through a local ACV Triangle Tube distribu tor When ordering part please provide the model number and description and or part number of repla...

Страница 18: ...ber CC85s Part Number CC105s Part Number CC125s CC150s Description 1 CCRKIT04 Wall Bracket Assembly Not Shown 2 CCRKIT05 Pipe Connectors Brackets Assembly Not Shown 2A CCFTG01 Connector Pipe CH Not Sh...

Страница 19: ...50s Description 1 CCRKIT09 80 125 Concentric Vent Air Adapter Assembly optional shown CCRKIT35 3 Vent Air Adaptor Assembly stan dard not shown 2 CCRKIT10 CCRKIT11 CCRKIT12 Vent Assembly 3 CCRKIT13 Con...

Страница 20: ...umber CC125s CC150s Description 1 CCRKIT15 Igniter Assembly 2 CCCLB01 Ignition Cable 3 CCRKIT16 Sight Glass Assembly 4 CCRKIT17 CH Sensor Assembly 1 Kit 7 CCRKIT19 LWCO CH Pressure Sensor Assembly 8 C...

Страница 21: ...CC125s CC150s Description 1 CCRKIT28 Ignition Transformer Assembly 2 CCRKIT29 Gas Valve Assembly 3 CCRKIT30 CCRKIT31 Gas Pipe Assembly 4 CCRKIT32 Blower Assembly 5 CCRKIT45 N A Venturi 406 N A CCRKIT4...

Страница 22: ...19 Replacement Parts 1 CHALLENGER Burner Components Item Part Number CC85s Part Number CC105s Part Number CC125s CC150s Description 1 CCRKIT33 Burner Assembly...

Страница 23: ...er CC85s Part Number CC105s Part Number CC125s Part Number CC150s Description 1 CCCON01 CCCON02 Control Display 2 CCCS01 Housing Plastic Control 3 CCRKIT34 Flip Panel 4 CCFUSE01 Fuse 1 Kit 5 CCRKIT43...

Страница 24: ...sure maximum heat exchange Compact and light weight Available in 8 sizes that can accommodate any size pool or spa Exclusive tank in tank design Stainless steel construction Available in 7 sizes Limit...

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