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6

Plate Heat Exchanger Kits

3.6  BOILER CONNECTION KITS

The connection kit contains the following components:
1.  Boiler return leg complete with isolating valve, pump, 

non return valve, drain cock and fibre seals

2.  Boiler flow leg complete with isolating valve, pressure 

relief valve and fibre seals

3.  Header blanking flanges, fasteners and gaskets

4.  Mixing header fasteners and gasket

3.7  INSTALLATION AREA AND DIMENSIONS

Care must be taken to ensure adequate access for boiler / cascade system installation and servicing.
A minimum of 450 mm clearance must be provided from the front of the installed boilers in cascade to facilitate boiler servicing. 

Additional clearance must also be considered in the event of boiler replacement. 

Consideration to connecting heating flow and return pipework, gas supply and condensate drainage must be given.  Routing of the 

condensate drain must be made to allow a minimum fall of 1 in 20 away from the installed boilers in cascade, throughout its length.  

Adequate room above the boilers must be provided to install and service the boiler flue system. Further information with respect to flue 

and condensate drain connection is provided in the installation and servicing instructions provided within the boilers packaging carton.

REV.BY

ECN No.

DATE

ALL DIMENSIONS IN MM

DO NOT SCALE, IF IN DOUBT - ASK.

DRAWING VOID IF AMENDED MANUALLY

MATERIAL

DRAWN BY

CHECKED BY

ECN No.

FINISH

DATE

SCALE

NTS

FIRST

ANGLE

PROJECTION

THIS DOCUMENT IS COPYRIGHT PROTECTED BY IDEAL BOILERS.

IT MUST NOT BE COPIED, REPRODUCED OR COMMUNICATED 

TO ANY THIRD PARTY WITHOUT CONSENT OF IDEAL BOILERS.

THIS DRAWING REFERENCES A 3D FILE OF THE SAME

NAME AND UIN. ADDITIONAL DETAIL CAN BE GAINED

FROM THIS 3D FILE

2

2

3

3

4

4

4

REV.BY

ECN No.

DATE

ALL DIMENSIONS IN MM

DO NOT SCALE, IF IN DOUBT - ASK.

DRAWING VOID IF AMENDED MANUALLY

MATERIAL

DRAWN BY

CHECKED BY

ECN No.

FINISH

DATE

SCALE

NTS

FIRST

ANGLE

PROJECTION

THIS DOCUMENT IS COPYRIGHT PROTECTED BY IDEAL BOILERS.

IT MUST NOT BE COPIED, REPRODUCED OR COMMUNICATED 

TO ANY THIRD PARTY WITHOUT CONSENT OF IDEAL BOILERS.

THIS DRAWING REFERENCES A 3D FILE OF THE SAME

NAME AND UIN. ADDITIONAL DETAIL CAN BE GAINED

FROM THIS 3D FILE

2

2

3

3

4

4

1

2

3

4

5

6

REV.BY

ECN No.

DATE

ALL DIMENSIONS IN MM

DO NOT SCALE, IF IN DOUBT - ASK.

DRAWING VOID IF AMENDED MANUALLY

MATERIAL

DRAWN BY

CHECKED BY

ECN No.

FINISH

DATE

SCALE

NTS

FIRST

ANGLE

PROJECTION

THIS DOCUMENT IS COPYRIGHT PROTECTED BY IDEAL BOILERS.

IT MUST NOT BE COPIED, REPRODUCED OR COMMUNICATED 

TO ANY THIRD PARTY WITHOUT CONSENT OF IDEAL BOILERS.

THIS DRAWING REFERENCES A 3D FILE OF THE SAME

NAME AND UIN. ADDITIONAL DETAIL CAN BE GAINED

FROM THIS 3D FILE

2

2

3

3

4

4

1

2

3

3

4

5

6

7

REV.BY

ECN No.

DATE

ALL DIMENSIONS IN MM

DO NOT SCALE, IF IN DOUBT - ASK.

DRAWING VOID IF AMENDED MANUALLY

MATERIAL

DRAWN BY

CHECKED BY

ECN No.

FINISH

DATE

SCALE

NTS

FIRST

ANGLE

PROJECTION

THIS DOCUMENT IS COPYRIGHT PROTECTED BY IDEAL BOILERS.

IT MUST NOT BE COPIED, REPRODUCED OR COMMUNICATED 

TO ANY THIRD PARTY WITHOUT CONSENT OF IDEAL BOILERS.

THIS DRAWING REFERENCES A 3D FILE OF THE SAME

NAME AND UIN. ADDITIONAL DETAIL CAN BE GAINED

FROM THIS 3D FILE

2

2

3

3

4

4

1

2

3

4

5

6

7

8

9

3

2

1

5

FLOW

RETURN

LEGEND

1.  Isolation Valve

2.  Boiler Flow Flexible 

Connection

3.  Pump Union

4.  Pump inc Gaskets

5.  Non Return Valve

6.  1 ¼” x 1 ¼” x ¾” Tee

7.  Drain Cock

LEGEND

1.  Isolation Valve

2.  1 ¼” Male/Female Swivel 

Elbow

3.  Boiler Flow Flexible 

Connection

4.  1 ¼” Male Parallel/Taper 

Hex Nipple

5.  1 ¼” x 1 ¼” x ¾” Tee

6.  ¾” Taper Plug

LEGEND

1.  Isolation Valve

2.  1 ¼” Male/Female Mac 

Union

3.  Boiler Flow Flexible 

Connection

4.  Pump inc Gaskets

5.  Flange Pump Adapter

6.  1 ¼” Male Parallel/Taper 

Hex Nipple

7.  Non Return valve

8.  1 ¼” x 1 ¼” x ½” Tee

9.  Drain Cock

LEGEND

1.  Isolation Valve

2.  Boiler Flow Flexible 

Connection

3.  1 ¼” Male Parallel/Taper 

Hex Nipple

4.  1 ¼” x 1 ¼” x ¾” Tee

5.  ¾” Taper Plug

FIGURE 1 - DN50 and DN80

FIGURE 2 - DN100

Содержание EVO S 100

Страница 1: ...onform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by ACV For the very latest copy of literature for specif...

Страница 2: ...sory 9 5 Installation Drawings for Multiple Boiler Systems 10 Boiler Water Header Size Maximum No Boilers in Cascade Maximum Output in Cascade kW Evo S 40 DN50 4 160 Evo S 60 DN50 4 240 Evo S 70 DN50...

Страница 3: ...RAME AND HEADER KIT DESIGN OPTIONS Note All boilers need to be sized in accordance to the total required heat load and the modulation capabilities of the appliances 2 GENERAL DESCRIPTION OF CASCADE SY...

Страница 4: ...ed by the appliance must be maintained at all times The optional LPB bus accessory control can be installed 1 per boiler to enable cascade control 2 5 GAS SUPPLY All Evo S boilers are compatible with...

Страница 5: ...ately 3 2 MAIN WATER HEADERS Each header kit provides water flow and return headers sized either DN50 DN80 or DN100 dependent on total maximum combined heating output required 3 3 GAS HEADER The Gas h...

Страница 6: ...o DATE ALLDIMENSIONS IN MM DO NOTSCALE IF IN DOUBT ASK DRAWING VOID IFAMENDED MANUALLY MATERIAL DRAWN BY CHECKED BY ECN No FINISH DATE SCALE NTS FIRST ANGLE PROJECTION THIS DOCUMENTIS COPYRIGHTPROTECT...

Страница 7: ...nents or wiring Pressure gauge Not supplied A pressure gauge must be fitted to the system visible from the filling point Expansion vessel Not supplied 1 A diaphragm type expansion vessel complying wit...

Страница 8: ...to the frame before the hoses are connected to the boiler MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS These Installations refer to perpendicular wall and floor If walls are not perpendicul...

Страница 9: ...Plate Heat Exchanger can be located either LHS or RHS of the headers REV BY ECN No DATE ALLDIMENSIONS DO NOTSCALE IF IN DO DRAWING VOID IFAMENDE MATERIAL DRAWN BY CHECKED BY ECN No FINISH DATE SCALE...

Страница 10: ...r Kits 5 INSTALLATION DRAWINGS FOR MULTIPLE BOILER SYSTEMS 5 1 GENERAL Note The total system output must not exceed the Plate Heat Exchanger Kit Rating refer to Table 1 for the range of Plate Heat Exc...

Страница 11: ...ATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE ON EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION 2 FRAME UIN 232857 ONE SUPPLIED PER BOILER 3 OPTIONAL 60kW PLATE HEAT EXCHANGER UIN 2328...

Страница 12: ...GER AND GAS CONNECTIONS CAN BE ON EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION 2 FRAME UIN 232857 ONE SUPPLIED PER BOILER 3 OPTIONAL 300kW PLATE HEAT EXCHANGER UIN 232891 ONE PER CAS...

Страница 13: ...LY TO SUIT THE INSTALLATION 2 OPTIONAL 300 kW PLATE HEAT EXCHANGER XB150037 ONE PER CASCADE 3 ALL DIMENSIONS IN mm 4 COMPATIBLE BOILERS 40 kW 60 kW 70 kW 704 TOP OF BOILER 1506 TOP OF FRAME 1535 554 6...

Страница 14: ...5 TOP OF BOILER 1506 894 300 554 643 680 120 639 SYSTEM RETURN DN50 PN6 FLANGE SYSTEM FLOW DN50 PN6 FLANGE 120 450 480 480 20 20 500 250 1500 NOTES 1 PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE EI...

Страница 15: ...20 639 2000 2678 480 480 480 480 20 20 20 500 500 500 250 123 NOTES 1 PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE ON EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION 2 FRAME UIN 2328...

Страница 16: ...894 554 643 680 120 300 450 TOP OF BOILER 1506 TOP OF FRAME 1535 500 500 500 500 250 123 480 20 480 20 480 20 480 20 480 2500 3178 120 639 SYSTEM FLOW DN50 PN6 FLANGE SYSTEM RETURN DN50 PN6 FLANGE NO...

Страница 17: ...ER 1506 TOP OF FRAME 1535 2500 3246 NOTES 1 PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE ON EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION 2 FRAME UIN 232858 ONE SUPPLIED PER BOILER...

Страница 18: ...1801 TOP OF FRAME 1830 704 894 1500 2190 120 639 500 500 250 123 480 480 480 20 20 NOTES 1 PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE ON EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALL...

Страница 19: ...F THE ASSEMBLY TO SUIT THE INSTALLATION 2 FRAME UIN 235596 ONE SUPPLIED PER BOILER 3 OPTIONAL 600kW PLATE HEAT EXCHANGER UIN 232902 ONE PER CASCADE 4 ALL DIMENSIONS IN mm 5 COMPATIBLE BOILERS 150kW SY...

Страница 20: ...IONS CAN BE ON EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION 2 FRAME UIN 235596 ONE SUPPLIED PER BOILER 3 OPTIONAL 900kW PLATE HEAT EXCHANGER UIN 232904 ONE PER CASCADE 4 ALL DIMENSIO...

Страница 21: ...21 Plate Heat Exchanger Kits NOTES...

Страница 22: ...22 Plate Heat Exchanger Kits NOTES...

Страница 23: ...23 Plate Heat Exchanger Kits NOTES...

Страница 24: ...continuing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice ACV U K Limited St David s Business Park Dalgety Bay Fife Sco...

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