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WorKinG principlE

The Delta Pro boiler is a high performance hot water producer using indirect 
heat transfer due to its Tank-in-Tank technology.

At the centre of the Delta  Pro there is a stainless steel cylinder through 
which the flue tubes pass. It is surrounded by a mild steel shell containing the 
primary water (neutral fluid). The outer shell extends down to the combustion 
chamber and also surrounds the flue gas tubes. The heat exchange surface is 
therefore larger than that of traditional direct fired hot water boilers.

The gas or oil burner heats the primary fluid which indirectly heats the stainless 
steel cylinder containing the hot water. As with all Tank-in-Tank systems, the 
cylinder is corrugated over its full height and suspended in the boiler by its hot 
and cold water connections.

The fact that the cylinder expands and contracts as it is used and that cold 
water is not in contact with the intense heat of the burner flame prevents scale 
formation. This resistance to scale, along with the anti-corrosion properties of 
the stainless steel mean that sacrificial anodes are not needed.

The Delta Pro has a major advantage over other hot water boilers: it heats hot 
water with a primary circuit, which allows the primary fluid to also be used 
for heating.

standard EquipMEnt

DElTA PrO MODElS 25/45/55 hAVE ThE 
FOllOwING COMPONENTS AS STANDArD:

-  on/off switch
-  summer/winter selector
-  thermostat adjustable from 60 °C to 90 °C
-  temperature-pressure gauge
-  limit thermostat (auto-reset) 95 °C
-  manual reset safety thermostat 103 °C
-  primary safety valve 3 Bar
-  hot water safety valve 7 Bar
-  drain down valve
-  body fully insulated with rigid polyurethane foam

DElTA PrO PACk MODElS 25/45 hAVE ThE 
FOllOwING COMPONENTS AS STANDArD:

-  on/off switch
-  summer/winter selector
-  thermostat adjustable from 60 °C to 90 °C
-  temperature-pressure gauge
-  limit thermostat (auto-reset) 95 °C
-  manual reset safety thermostat 103 °C
-  primary safety valve 3 Bar
-  hot water safety valve 7 Bar
-  manual four-way valve (servomotor available as an option)
-  circulator with automatic air eliminator
-  primary expansion tank 10 litre
-  hot water expansion tank 2 litre
-  drain down valve
-  body fully isolated with rigid polyurethane foam

optional EquipMEnt

DElTA PrO 25/45 & PrO PACk 25/45

-  Balanced flue kit 

(except for Delta Pro 55)

-  Control Unit kit 

(Delta Pro Pack only)

- Servomotor 

(Delta Pro Pack only)

construction fEaturEs

CASING

The boiler is covered by a steel casing which has been scoured and phosphated 
before being stove enamelled at 220 °C.

BOIlEr BODY

The boiler body containing the primary fluid is constructed with STW 22 steel. 
This is tested at a pressure of 4.5 bar (maximum service pressure = 3 bar).

TANk-IN-TANk ACCuMulATOr/hEAT ExChANGEr

The internal ring-shaped inner tank is constructed from Chrome/Nickel 18/8 
stainless steel and has a large heat exchange surface area to quickly heat the 
water. It is corrugated over its height by an exclusive manufacturing process 
and is entirely argon arc welded using the TIG (Tungsten Inert Gas) method.

COMBuSTION GAS CIrCuIT

This includes:

•  The flue tubes:
  The different DElTA Pro models include, depending on their power, 4 or 8 

steel flue tubes with an internal diameter of 64 mm. Each tube is equipped 
with a stainless steel turbulator designed to improve thermal exchange and 
reduce flue gas temperature.

•  The sealed combustion chamber:
  The combustion chamber of all the DElTA  Pro models is entirely water 

cooled.

INSulATION

The boiler body is fully insulated by rigid polyurethane foam with a high 
coefficient thermal insulation, sprayed-on without the use of CFCs.

dEscription of thE BoilEr

DElTA PrO 25/45/55 & PrO PACk 25/45 MODElS

1.  Flue reduction collar with easy access for servicing
2.  Rigid polyurethane foam insulation
3.  PVCC dip tube with cold water diffuser
4.  Control thermostat and thermometer bulb
5.  Burner chamber plate with refractory ceramic fibre 

insulation

6.  95 °C cut-off thermostat and manual reset safety thermostat 

bulb

7.  Flue tubes
8. Turbulators
9.  Stainless steel "Tank-in-Tank" hot water cylinder
10.  Primary circuit (heating)
11.  Combustion chamber
12.  Boiler base
13.  Heating flow
14.  Heating return
15.  Domestic hot water outlet
16.  Domestic cold water supply
17.  Primary hot water safety valve [7 bar]
18.  Primary heating safety valve [3 bar]
19.  Flue connection Ø 100 mm
20.  Drain down valve

DElTA PrO PACk 25/45 MODElS

21.  Hot water expansion tank [2 litres]
22.  Heating circulator with built-in automatic air eliminator
23.  Four-way mixer valve (optional motor)
24.  Heating expansion tank [10 litres]

DEsCrIptIoN

Содержание Delta Pro 25

Страница 1: ...EN 1 664Y4300 E English FRAN AIS NEDERLANDS espa ol ITALIANO deutsch POLSKI deltapro pro pack Installation operating and maintenance instructions...

Страница 2: ...raining the DHW circuit 24 Spare parts at the end of the instructions Important notes 3 Who should read these instructions 3 Symbols 3 Recommendations 3 Certification 3 Important notes 3 Description 4...

Страница 3: ...ted in the factory and cannot be changed in Belgium Before carrying out any work on the boiler it is important to isolate the electrical supply to the unit The user must not attempt to gain access to...

Страница 4: ...re drain down valve body fully isolated with rigid polyurethane foam Optional equipment Delta Pro 25 45 Pro Pack 25 45 Balanced flue kit except for Delta Pro 55 Control Unit kit Delta Pro Pack only Se...

Страница 5: ...KI 21 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 12 12 12 6 6 6 22 23 7 7 7 8 8 8 9 9 9 10 10 10 11 11 11 13 15 15 15 18 18 18 20 20 20 19 19 19 14 16 16 16 24 17 17 17 1 2 3 4 5 12 6 7 8 9 10 11 15 18 20 19 16 17...

Страница 6: ...ermostat If the boiler is only used for producing hot water the boiler temperature may be adjusted between 60 C and 90 C If the boiler is used for hot water and heating the boiler s control thermostat...

Страница 7: ...problem persists please contact your installer Starting the burner In normal operation the burner starts automatically as soon as the boiler drops below the temperature setpoint To make sure your syst...

Страница 8: ...M 8 for attaching the burner It is protected from heat by a blanket insulation TECHNICAL CHARACTERISTICS General characteristics Delta Pro Pro Pack 25 Delta Pro Pro Pack 45 Delta Pro 55 Input power In...

Страница 9: ...F mm G mm H mm I mm J mm K mm L mm M mm Kg Delta Pro 25 1760 540 584 1386 360 200 100 220 1445 1445 928 1400 145 Delta Pro 45 1760 540 584 1386 390 200 100 220 1445 1445 928 1400 168 Delta Pro 55 176...

Страница 10: ...uction collar Boiler room ventilation The boiler room must be fitted with top and bottom vents The tables below give the values defined according to Belgian regulations Given that regulations vary fro...

Страница 11: ...iler is fitted with an ACV BG 2000 S premix boiler C53 Connection to separate ducts for the supply of combustion air and for venting the combustion products these ducts may end in zones with different...

Страница 12: ...EN 12 664Y4300 E English FRAN AIS NEDERLANDS espa ol ITALIANO deutsch POLSKI C83 C33 C43 C43 C13 B23 C53 B23P A B A A A B A B A A A C Installation Flue connection options...

Страница 13: ...960 mm C adjustable duct Code Item 537D6202 Length adjustable from 325 to 400 D pipe bends Code Item 537D6203 43 45 bend 537D6204 87 90 bend E Condensation measuring and collection device Code Item SI...

Страница 14: ...ted UK regulations apply Hot water safety valve The hot water safety valve is at 7 bar valve discharge must be connected to drain UK regulations apply Hot water expansion tank as standard on Pro Pack...

Страница 15: ...y valve as standard 6 Primary expansion tank as standard on Pro Pack 7 Control unit optional 8 Drain down valve as standard Drain valve The safety valves must be connected to the drain Delta Pro Pack...

Страница 16: ...ers The DeltaPro ProPack boilers combined with an ACVBG2000 S burner have a 3 4 F gas connection for connection of a gas supply valve The gas connections must comply with all applicable standards in B...

Страница 17: ...ide the boiler to allow the power to be shut off during servicing and before any repairs are carried out Compliance The installation must comply with current regulations Safety The hot water circuit m...

Страница 18: ...rature measured by a third detector The system provides a high level of comfort as the start temperature is constantly adapted to heating requirements Built in timer with setting of heating times day...

Страница 19: ...r Bk G Gr B Bk Y Gr Br B Y Gr M L PE N 23 24 25 26 27 28 29 30 X1 31 32 33 34 35 36 37 38 19 20 21 22 15 16 17 18 11 12 13 14 10 6 7 8 9 2 3 4 5 X2 X4 X2 X1 X4 X3 X3 1 Bus A Bus B Bus A Bus B AF200 VF...

Страница 20: ...at all times in such a way as to save energy and release few harmful substances we recommend that you have your burner inspected every year by a specialist company For further information please consu...

Страница 21: ...across the venturi tube falls the gas flow rate diminishes the flame extinguishes and the gas valve closes the burner is then in lockout In the event of flue blockage or restriction the air flow rate...

Страница 22: ...r 20 mbar 20 mbar G25 25 mbar 25 mbar 25 mbar 25 mbar G30 30 50 mbar 30 50 mbar 30 50 mbar G31 30 50 mbar 37 50 mbar 30 50 mbar 37 50 mbar 30 50 mbar 37 50 mbar 37 mbar BE Belgium CH Switzerland CZ Cz...

Страница 23: ...s Ignition electrode Burner RESET Gas connection 3 4 female Ionisation electrode Venturi tube Fan Burner chamber plate insulation Burner chamber plate seal Gas valve Burner chamber plate Flame sight g...

Страница 24: ...Take off the top of the Flue reduction B 5 Remove the turbulators C from the flue pipes D for cleaning 6 Remove the burner chamber plate E 7 Brush the flue pipes D 8 Clean the combustion chamber F an...

Страница 25: ...EN 25 664Y4300 E English FRAN AIS NEDERLANDS espa ol ITALIANO deutsch POLSKI 8 6 4 3 3 2 1 7 5 4 5 3 11 8 10 6 9 7 5 2 1 B A H E D C F Commissioning and maintenance...

Страница 26: ...EN 26 664Y4300 E English FRAN AIS NEDERLANDS espa ol ITALIANO deutsch POLSKI...

Страница 27: ...ML 1 S p are Part s 664Y4300 E Delta pro pro pack 25 45 55 54766017 54766016 54441008 54322000 54764009 54764021 54442045...

Страница 28: ...ML 2 S p are Part s 664Y4300 E Delta Pro Pro Pack 25 45 21475455 21471455 21478455 21473455 21477455 21476455 21479455 21474455 21471455...

Страница 29: ...ML 3 S p are Part s 664Y4300 E Delta Pro 55 21475457 21471455 21477455 21473457 21476455 21479457 21474455 21471455...

Страница 30: ...ML 4 S p are Part s 664Y4300 E Delta Pro 25 45 50423365 51401049 2147P455 63438001 49410045 507F3049 557A1500 557A0016 55426017 557A5005 63438001 51305000 507F2005 55426001...

Страница 31: ...ML 5 S p are Part s 664Y4300 E Delta Pro 55 50423365 51401049 2147P455 63438001 49410039 507F3049 557A1500 557A0016 55426017 557A5005 63438001 51305000 55426001 507F2010 507F2009 16 x 8 x...

Страница 32: ...ML 6 S p are Part s 664Y4300 E Delta Pro Pack 25 45 50423365 51401049 2147P455 63438001 49410045 507F3049 557A0016 63438001 51305000 507F2005...

Страница 33: ...ML 7 S p are Part s 664Y4300 E 10800191 Delta Pro Pack 25 45 55426017 557A5005 557A7008 55426001 557A7007 557A1500...

Страница 34: ...ML 8 S p are Part s 664Y4300 E...

Страница 35: ...ML 9 S p are Part s 664Y4300 E...

Страница 36: ...ML 10 S p are Part s 664Y4300 E...

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