background image

VR

8104

, VR

820

4 AN

D VR

8304

 I

N

T

E

R

M

IT

TEN

T PI

LO

T CO

M

B

IN

A

T

IO

N

 G

A

S CO

N

T

R

O

L

S

69

-122

5—4

4

Co

rrosive Chemica

ls

C

o

rr

osi

ve chem

ic

al

s can

 at

ta

ck t

h

co

nt

ro

l,

 ev

ent

ual

ly

 

causi

ng a f

a

ilur

e.

 I

f chem

ic

al

s

 ar

e use

fo

r r

o

u

ti

ne 

cl

e

ani

n

g

av

oi

d con

ta

c

t w

it

h

 t

he con

tr

ol

. Wher

chem

ic

al

s ar

e susp

ended

 i

n

 ai

r,

 as i

n

 s

o

m

e

 i

ndu

st

ri

a

l or

 

agr

ic

u

lt

u

ra

l ap

pl

ic

at

io

n

s

, pr

ot

ect

 t

he con

tr

ol

 w

it

h

 an 

encl

osur

e.

Du

st or Gr

ease Acc

umulat

ion

H

e

avy accum

ul

at

io

n

s

 of

 dust

 o

r gr

eas

ca

n cause t

he 

cont

ro

l t

o

 m

a

lf

unct

io

n

. Wher

e dust

 or

 g

rea

se can be a 

pr

obl

em

, pr

ovi

de cover

s f

o

r t

he cont

ro

l t

o

 l

im

it

 

cont

am

in

at

ion.

He

at

Exce

ssi

ve

ly

 hi

g

h

 t

e

m

p

e

ra

tur

es

 can

 d

a

m

age t

h

e cont

ro

l.

 

Ma

k

e

 s

u

re

 t

h

e

 ma

x

imu

a

m

b

ie

n

t t

e

m

p

e

ra

tu

re

 a

t t

h

e

 

cont

ro

l doe

n

o

t exce

ed t

h

ra

ti

ng of

 t

he cont

ro

l.

 I

th

e

 

appl

ia

nce ope

ra

te

s at

 v

e

ry

 hi

gh t

e

m

per

at

ur

es,

 use

 

in

s

u

la

ti

on,

 sh

ie

ld

in

g,

 an

d ai

r ci

rc

ul

at

ion,

 as necess

ar

y,

 t

o

 

pr

ot

ect

 t

he cont

ro

l.

 Pr

ope

r i

n

sul

a

ti

on or

 sh

ie

ld

in

g shoul

be 

pr

ovi

d

ed b

y

 t

he 

appl

ia

n

c

e m

a

n

u

fa

ct

u

re

r;

 ve

ri

fy

 pr

ope

ai

ci

rc

ul

at

io

n

 i

s

 m

a

in

ta

in

ed 

w

h

en 

th

e a

ppl

ianc

e i

s

 

in

s

ta

lle

d

.

INS

TA

LLATION

W

h

en Inst

alling th

is Produ

ct...

1.

R

e

ad t

h

ese i

n

st

ru

ct

io

n

s

 ca

re

fu

lly

. Fai

lu

re

 t

o

 f

o

llow

 

th

em

 co

ul

d

 da

m

a

ge 

th

e p

ro

duct

 o

caus

e a

 

haza

rd

ous condi

ti

on.

2.

C

h

eck 

th

e

 r

a

ti

n

g

s g

ive

n i

n

 t

h

e i

n

st

ru

ct

ions 

an

d o

n

 

th

e pr

oduc

t t

o

 m

a

ke su

re

 t

h

e

 pr

oduct

 i

s

 sui

tabl

e f

o

your

 appl

ic

a

ti

on.

3.

In

st

a

lle

m

u

st

 b

e

 a

 t

rai

n

ed,

 e

x

per

ie

nced 

ser

vi

c

e

 

te

chni

ci

an

.

4.

Af

te

r i

n

st

a

lla

ti

on i

s

 co

m

p

le

te

ch

eck out

 p

ro

duct

 

oper

at

ion as pr

o

v

id

e

d

 i

n

 t

hese i

n

st

ru

ct

io

ns.

W

ARNIN

G

Fi

re

 o

r E

x

pl

os

io

n

 H

a

z

a

rd

.

C

a

n cau

se pr

op

er

ty

 d

a

m

a

ge

, sev

er

e i

n

ju

ry

 

o

r de

at

h.

F

o

llow

 t

hese

 w

a

rn

in

gs 

exact

ly

:

1

.

D

isconne

ct

 pow

er

 suppl

y bef

or

w

ir

ing t

o

 

pr

event

 el

ect

ri

cal

 sho

ck or

 e

qui

pm

ent

 da

m

a

ge.

2

.

T

o

 avoi

d d

ange

ro

u

s

 a

ccum

ul

at

ion 

of

 f

u

e

gas,

 

tu

rn

 of

th

e g

a

s s

uppl

y a

th

e a

ppl

iance

 se

rv

ic

val

ve

 b

e

fo

re

 st

ar

ti

ng i

n

st

a

lla

ti

on,

 and per

fo

rm

 

G

a

s Le

ak 

T

e

st

 a

ft

e

r i

n

st

al

la

ti

on

 i

s

 c

o

m

p

le

te

.

3

.

D

o

 not

 bend

 pi

lo

t t

u

bi

n

g

 at

 gas

 con

tr

ol

 o

r pi

lo

bur

ner

 af

te

r c

o

m

p

re

ssi

o

n

 f

it

ti

ng i

s

 t

ight

ene

d,

 or

 

gas l

e

a

k

age at

 t

h

e

 co

nnect

io

n can r

e

sul

t.

4

.

Al

w

a

ys i

n

st

a

ll 

a

 sed

im

ent

 t

rap i

n

 t

he ga

suppl

y l

ine

 t

o

 pr

even

t c

ont

am

in

a

ti

on o

th

e

 gas 

cont

ro

l.

5

.

D

o

 not

 f

o

rc

e

 t

he gas con

tr

ol

 kn

ob.

 U

s

e onl

your

 h

and t

o

 t

u

rn

 t

he gas cont

ro

l kno

b.

 N

e

ver

 

use any t

ool

s

. I

f t

h

g

a

s cont

ro

l knob

 w

ill

 not

 

oper

at

e by hand

, t

h

g

a

s cont

ro

l shou

ld

 be 

re

pl

ac

ed by a 

q

ual

if

ie

d

 se

rv

ic

e t

e

chni

ci

an

For

ce or

 a

tt

e

m

p

ted r

e

pai

r m

a

y r

e

sul

t i

n

 f

ir

e

 or

 

expl

osi

o

n

.

CA

UTION

E

q

ui

pm

e

n

t D

a

m

a

ge

.

Can

 b

u

rn

 out

 val

ve co

il

 t

e

rm

inal

s.

N

e

v

e

r ap

pl

y a j

u

m

p

er

 acr

oss

 (

o

sh

or

t)

 t

h

e

 va

lv

coi

l t

e

rm

in

a

ls

, even t

e

m

por

ar

ily

.

Fo

llow

 t

he appl

ia

nce m

anuf

act

ur

er

in

st

ru

ct

ions i

ava

ilabl

e;

 ot

her

w

ise,

 use t

h

ese i

n

st

ru

ct

io

ns as 

a

 g

u

id

e

.

IMP

OR

T

ANT

Th

ese 

gas 

con

tr

ol

s a

re

 shi

ppe

d w

it

h

 pr

ot

ect

ive 

sea

ls

 over

 t

h

in

le

t an

o

u

tl

et

 t

a

p

p

in

g

s

. D

o

 n

o

re

m

o

ve t

he seal

u

n

ti

read

to

 i

n

st

al

l ada

pt

e

rs 

or

 conne

ct

 t

he pi

p

ing

.

Conv

erting Ga

s Contro

fr

om Natu

ral Gas 

to LP

 Gas (or

 LP Gas 

to Natu

ral Gas)

W

ARNIN

G

Fi

re

 O

r E

x

pl

os

io

Haza

rd

.

C

a

n

 c

a

use

 p

ro

p

er

ty

 dam

ag

e,

 se

ver

in

ju

ry

 

or

 d

eat

h.

1.

D

o

 n

o

t at

te

m

p

t t

o

 conve

rt

 st

e

p

-open

ing 

m

ode

ls

 

(s

u

ff

ix

 le

tt

e

P

). 

2.

Al

w

a

ys c

hange

 t

he 

m

a

in

 a

nd 

pi

lo

t b

u

rner

 

or

if

ic

es 

w

h

e

n

 c

onver

ti

ng

 f

rom

 n

a

tu

ra

l t

o

 L

P

 gas 

or

 f

rom

 L

P

 t

o

 na

tu

ra

gas.

 C

a

re

fu

lly 

fo

llo

w

 

app

liance m

anuf

act

ur

er

 speci

fi

cat

io

n

s

 a

nd 

in

st

ru

ct

io

ns t

o

 ass

ur

e

 p

rop

er

 a

ppl

iance

 

conv

er

si

on

.

3.

G

a

s cont

ro

ls

 ar

e f

a

c

tor

y-

set

 f

o

r nat

ur

al

 (

and 

m

anuf

act

ur

ed)

 or

 L

P

 gas.

 D

o

 not

 a

tt

e

m

p

t t

o

 

use a gas

 con

tr

ol

 se

t f

o

r na

tu

ra

(m

a

nuf

act

ur

ed)

 g

a

s on LP

 ga

s,

 or

 a gas cont

ro

set

 f

o

r LP gas

 on

 na

tu

ra

l (

m

an

uf

a

c

tu

re

d)

 ga

s.

C

ont

ro

ls

 w

it

h

 st

an

dar

d,

 sl

ow

-o

p

eni

ng,

 a

nd 

tw

o-

st

a

ge 

regu

la

to

rs

 (

m

odel

 n

u

m

ber

s w

it

h

 suf

fi

x H

K,

 M

or

 Q

) can

 

be

 c

onver

ted f

ro

m

 on

e gas t

o

 t

h

e ot

her

 w

it

h

 a

 conver

si

on 

ki

(o

rder

ed 

sepa

ra

te

ly

).

 Se

e T

abl

e

 4

 f

o

r t

he 

cor

re

ct

 

con

ver

si

on

 ki

t.

C

o

n

vertib

le Pres

sure

 Reg

u

la

to

rs

C

ont

ro

ls

 w

it

h

 su

ff

ix

 l

e

tt

er

 R

 ar

e conver

ti

bl

e pr

essur

regu

la

to

r m

o

d

e

ls

They

 ca

n b

e

 c

onver

ted 

fr

om

 nat

ur

al

 

ga

to

 LP ga

or

 f

rom

 LP ga

to

 nat

ur

al

 ga

w

it

hou

t a 

con

ver

si

on

 ki

t.

 

B

e

fo

re

 co

nver

ti

ng t

he cont

ro

l f

rom

 one

 ga

to

 ano

th

e

r,

 

che

ck 

th

e

 co

nt

ro

labe

l and t

he appl

ia

nce m

anuf

act

ur

er

’s

 

ra

ti

ng

 pl

at

e t

o

 de

te

rm

in

e

 i

the pr

essur

e r

egul

at

or

 se

tt

in

(f

a

c

to

ry

 set

w

ill

 m

eet

 t

he ap

pl

iance

 m

ani

fo

ld

 

requ

ir

em

ent

s af

te

r conver

si

on.

N

O

T

E

:

C

onver

ti

b

le pr

essur

e r

egul

at

or

 m

o

d

e

ls

 (

s

uf

fi

le

tt

er

 R

) do not

 h

a

ve f

iel

d

-a

d

ju

st

a

b

le

 r

egu

la

to

rs

.

If

 t

he f

a

ct

or

y pr

essur

e r

egul

at

or

 se

tt

in

m

e

e

ts t

he 

ap

pl

iance

 m

ani

fo

ld

 r

equi

re

m

ent

, con

ver

t t

h

e cont

ro

l as 

fo

llo

w

s

:

1.

R

e

m

o

ve t

he pr

essur

e r

e

gul

at

o

r cap

, Fi

g.

 1.

2.

In

ver

the cap

 so t

hat

 t

he l

e

tt

er

s appe

ar

 t

hat

 

repr

ese

nt

 t

he gas t

y

pe appr

op

ri

at

fo

r t

h

e

 

ap

pl

iance

. N

A

T f

o

r nat

ur

al

 m

anu

fa

c

tur

ed

 ga

s,

 LP

 

fo

r l

iqu

id

 pe

tr

ol

eum

 g

a

s.

3.

R

epl

ace t

h

e cap and t

igh

te

n

 f

ir

m

ly

.

VR

8104

, VR

820

A

N

D VR

8304

 I

N

T

E

R

M

IT

TEN

T PI

LO

T CO

M

B

IN

A

T

IO

N

 G

A

S CO

N

T

R

O

L

S

3

69-1

225—4

S

PECIFICATIONS

B

o

dy Pa

tt

er

n:

 

St

ra

ig

h

t t

h

rough

; se

e T

abl

e 1 f

o

r i

n

le

t and

 

out

le

t si

ze

.

El

ect

ri

c

a

l R

a

ti

n

g

s:

V

o

lt

a

ge and Fr

eq

uency:

 24 V

a

c,

 60 H

z

.

C

u

rr

ent

 D

raw

: 0.

5A

 w

it

h

 bot

h oper

at

or

e

ner

gi

zed.

C

a

p

a

c

ity

S

ee T

abl

e 1.

Co

nver

s

ion

U

s

e conver

si

on f

a

ct

o

rs i

n

 T

a

bl

e

 2 t

o

 con-

ver

t cap

aci

ti

e

s

 f

o

r ot

h

e

ga

ses.

Re

gul

at

io

n Ran

ge:

 

See

 T

a

ble 

1.

Na

tu

ra

l-

LP

 G

a

s

 C

onv

er

si

on 

Ki

ts

S

ee T

abl

e 5.

T

a

bl

e 5.

  Na

tu

ra

l-

LP

 G

a

C

o

n

ver

si

on K

it

s

.

Pi

pe A

d

apt

er

s:

Ang

le

 and

 st

ra

ig

ht

 ad

apt

er

a

v

ai

labl

e f

o

r 3/

8-

, 1/

2-

 an

3/

4-

in

. p

ipe

Se

e T

abl

e

 6

Fl

ange

 ki

ts

 i

n

cl

u

de 

one 

fl

ang

e w

it

h

 at

ta

ched 

O

-r

ing,

 f

our

 m

ount

in

g sc

re

w

s

, a

 

9/

64 i

n

. hex w

ren

ch 

a

nd i

n

st

ru

ct

io

ns.

Ap

pr

ova

ls

:

Am

er

ic

an 

G

a

s

 A

ssoci

a

ti

on 

D

e

si

gn

 C

e

rt

if

ic

at

e:

 L2

0250

06.

C

a

nadi

an G

a

s As

soci

a

ti

on D

e

si

g

n

 C

e

rt

if

ic

at

e

: L2

0250

06.

Aus

tr

al

ia

n

 G

a

s Asso

ci

at

ion D

e

s

ign C

e

rt

if

ic

at

e:

 42

14.

App

ro

ved f

o

r D

e

lt

a C

 app

licat

ions.

Eur

op

ean C

o

m

m

u

n

it

y (

C

E)

 Cer

ti

fica

te

: Pen

din

g.

PL

ANNING THE INSTALLAT

IO

N

W

ARNIN

G

Fi

re

 o

r E

x

pl

os

io

n

 H

a

z

a

rd

.

C

a

n cau

se pr

op

er

ty

 d

a

m

a

ge

, sev

er

e i

n

ju

ry

o

r de

at

h.

F

o

llow

 t

hese

 w

a

rn

in

gs 

exact

ly

:

1

.

Pl

an 

th

e

 i

n

st

al

la

ti

on

 a

s

 ou

tl

in

e

d

 bel

o

w

.

2

.

Pl

an f

o

r f

req

uent

 m

a

in

tena

nce as descr

ib

ed i

n

 

th

e

 M

a

in

tenan

ce 

sect

ion.

T

a

bl

6

Fl

an

ge Ad

apt

er

 Par

t Num

b

e

rs

.

a

Fl

a

nge ki

ts

 i

n

cl

ud

o

ne f

lang

e,

 one

 O

-r

ing and

 f

our

 

m

o

unt

in

g

 scr

ew

s.

b

D

o

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Содержание B Series

Страница 1: ...al Designed and Manufactured in Accordance with ASME Code Section IV Heating Boilers E T L Listed ASME Code Construction and Stamped Photo shown may vary from actual model Model B_G Series Gas Fired C...

Страница 2: ...site http www ajaxboiler com Email info ajaxboiler com Ace Boiler Inc formerly Ace Buehler Inc is a division of Ajax Boiler Inc ACE BOILER INC E T L Listed Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q...

Страница 3: ...e the heater so that leakage from tank or connections will be directed to a floor drain and will not damage adjacent area or lower level floors 2 The minimum clearance between a heater and a storage t...

Страница 4: ...is measured downstream of the gas pressure regu lator Do not exceed the maximum gas pressure specified on the rating plate 4 A trap drip leg must be installed upstream of the gas pressure regulator 5...

Страница 5: ...P OP Check Valve Pressure Relief Valve Pressure Temp Gauge Primary Operational Aquastat Unit Circulation Pump System Recirculation Pump Check Valve Pilot Safety Relay Ground Hi Limit Aquastat Control...

Страница 6: ...STANDARD FOR CSD 1 G 22225 N A HEADER COMB GAS VALVE SHUT OFF VALVE PILOT LINE PILOT LINE TYP COMB GAS VALVE TYP HEADER SHUT OFF VALVE B2 THRU B8 INDOOR OUTDOOR CSD 1 GAS TRAIN FOR MODELS B11 THRU B1...

Страница 7: ......

Страница 8: ...CONTROLS AND GAS TRAIN GAS FIRED COPPER FIN CONE COIL WATER HEATERS HEAVY DUTY INDUSTRIAL WATER HEATERS MINI PACK SEMI INSTANTANEOUS WATER HEATERS PACKAGED STORAGE WATER HEATERS CLEAN STEAM BOILERS AS...

Страница 9: ...and accept the product when received as conforming to their purchase order specifications and approved drawings All claims for non conformance errors shortages etc must be made within 10 days after re...

Страница 10: ...4 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com June 2010 Ace Heating Solutions LLC ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE...

Страница 11: ...060 http www ajaxboiler com mail ajaxboiler com February 2007 ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com Ace Heating Solu...

Страница 12: ...anta Ana California 92704 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230...

Страница 13: ......

Страница 14: ......

Страница 15: ......

Страница 16: ...es at very high temperatures insulation shielding and air circulation may be necessary to protect the controls Proper insulation or shielding should be provided by the appliance manufac turer make sur...

Страница 17: ...o ground NOTE Earth ground is not required To connect the D80B follow the wiring diagrams sup plied with the vent damper or see Fig 8 for typical connec tions Connect Ignition Module 1 Connect remaini...

Страница 18: ...T DAMPER PLUG OPT 5 2ND OPERATOR 1ST OPERATOR PILOT COM MAIN VALVE DUAL VALVE COMBINATION GAS CONTROL Fig 2 S8610F H S8670D in a heating system with an atmospheric burner 5 TABLE 4 TERMINAL CROSS REFE...

Страница 19: ...9 0523 MV MV PV PV GND BURNER 24V GND 24V TH W VENT DAMPER PLUG SPARK 5 S8610A B POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED ALTERNATE LIMIT CONTROLLER LOCATION MAXIMUM C...

Страница 20: ...TOR PILOT COM MAIN VALVE DUAL VALVE COMBINATION GAS CONTROL PILOT BURNER GROUND PILOT GAS SUPPLY 9 69 0523 Fig 8 S8610F H S8670D in a heating system with an atmospheric burner and a D80B Vent Damper L...

Страница 21: ...23 Fig 10 S8610F H S8670D in a hydronic heating system with a D80D Vent Damper 2 MV MV PV PV GND BURNER 24V GND 24V TH W OPT VENT DAMPER PLUG OPT SPARK 4 S8610F H S8670D POWER SUPPLY PROVIDE DISCONNEC...

Страница 22: ...ne as described in Steps 1 and 5 below on initial installation and any time work is done involving the gas pip ing STEP 3 Reset the Module Turn the thermostat to its lowest setting Wait one minute As...

Страница 23: ...burner igniter sensor and provide shield if necessary If flame rod or bracket are bent out of position restore to correct position STEP 3 Check spark ignition circuit You will need a short jumper wire...

Страница 24: ...ing the pilot adjustment screw on the gas control clockwise to decrease or counterclockwise to increase pilot flame Following adjustment always replace pilot adjustment cover screw and tighten firmly...

Страница 25: ...V PV MV PV MAIN VALVE PILOT VALVE TO 24V GND TO 24V 3 3 Fig 17 Representative schematic for S8610F H See Fig 1 for hookup S8670 is similar except the timing circuit includes a purge timer See Fig 6 fo...

Страница 26: ...water pumps are in operating condition b Test low water cutoffs automatic feed water controls pressure and temperature limit control lers and relief valves in accordance with the manufacturer s recomm...

Страница 27: ...ntrol after compression nut has been tightened because this can result in gas leakage at connection 2 Square off and remove burrs from end of tubing 3 Push tubing into compression nut clearance hole u...

Страница 28: ...ot flame 6 Always replace pilot adjustment cover screw and tighten firmly after completing adjustment to assure pro per operation Service WARNING FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE SEV...

Страница 29: ...e would result in personal injury and or loss of prop erty it is the responsibility of the installer to add devices safety limit controls that protect against or systems alarm supervisory systems that...

Страница 30: ...llation and adjustment CAUTION Check the installation for no flow switch operation Make appropriate adjustments to the sensitivity adjustment screw to be sure the switch restores fully at the desired...

Страница 31: ...ls The thermostat or the fuse will be damaged DO NOT allow any flame to impinge on the regulator vent tubing if sup plied It may clog and cause gas valve malfunction DO NOT use the gas cock to adjust...

Страница 32: ...or 6 for a typical connection diagram X XX UL INSTALLATION INSTRUCTIONS U S Registered Trademark Copyright 1995 Honeywell Inc All Rights Reserved L4008A B E L L6008A G H Aquastat Controllers APPLICATI...

Страница 33: ...R IGNITION TRANSFORMER RA89A RELAY RA817A PROTECTORELAY CONTROL BURNER MOTOR 24V THERMOSTAT 2 1 3 4 T T 1 2 3 4 M8785 Fig 5 Typical oil fired hydronic heating system with domestic hot water SETTING Co...

Страница 34: ...9 mm OD for both inlet and outlet Approval CE 0063AU1215 U S Registered Trademark Copyright 2000 Honeywell Inc All Rights Reserved INSTALLATION INSTRUCTIONS 69 1225 4 VR8104 VR8204 and VR8304 Intermit...

Страница 35: ...mine if the pressure regulator setting factory set will meet the appliance manifold requirements after conversion NOTE Convertible pressure regulator models suffix letter R do not have field adjustabl...

Страница 36: ...BINATION GAS CONTROLS 5 69 1225 4 Fig 1 Top view of convertible pressure regulator cap Install Adapters To Control If adapters are being installed on the control mount them as follows Flanges 1 Choose...

Страница 37: ...hanism to reduce the pilot flow if necessary If pilot adjustment is necessary proceed as follows 1 Remove pilot adjustment cover screw See Fig 6 2 The pilot adjustment is shipped at the full pilot gas...

Страница 38: ...eter reading Convert flow rate to Btuh as described in form 70 2602 Gas Controls Handbook and compare to Btuh input rating on appliance nameplate 3 IF CHECKING GAS INPUT WITH MANOMETER Make sure the g...

Страница 39: ...Non Regulating On Off U Models Non regulating VR8204U Valves are designed for application in various parts of Europe where a separate distinct pressure regulator is required The VR8204U is similar to...

Страница 40: ...f heater falls off this is usually a sign of lime in the coil The ACE coil will bang or knock if lim ing condition is severely restricting circulation Customers have reported operating ACE heaters and...

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