2
SensyMaster FMT230, FMT250
THERMAL MASS FLOWMETER | OI/FMT230/250-EN REV. C
Table of contents
1
Safety .......................................................................... 4
General information and instructions .................................. 4
Warnings .................................................................................... 4
Intended use ............................................................................. 4
Improper use ............................................................................. 5
Warranty provisions ................................................................. 5
Cyber security disclaimer ....................................................... 5
Software downloads ............................................................... 5
Manufacturer’s address .......................................................... 5
Service address......................................................................... 5
2
Use in potentially explosive atmospheres ............. 6
Device overview ........................................................................ 6
ATEX, IECEx and UKCA ....................................................... 6
cFMus .................................................................................... 6
Ex marking ................................................................................. 7
ATEX, IECEx and UKCA ....................................................... 7
cFMus .................................................................................... 7
Temperature data .................................................................... 8
Temperature resistance for the connecting cable ........ 8
Environmental and process conditions for model
FMT2xx… .............................................................................. 8
Electrical data ......................................................................... 11
Modbus outputs and digital outputs ............................ 11
Special connection conditions ........................................ 11
Installation instructions ........................................................ 12
ATEX, IECEx and UKCA ..................................................... 12
cFMus .................................................................................. 12
Use in areas exposed to combustible dust .................. 12
Opening and closing the terminal box .......................... 12
Cable entries in accordance with ATEX/IECEx and
UKCA .................................................................................... 13
Cable entries in accordance with cFMus ....................... 13
Electrical connections ...................................................... 14
Process sealing .................................................................. 14
Operating instructions .......................................................... 15
Protection against electrostatic discharges ................ 15
Repair................................................................................... 15
Changing the type of protection – ATEX, IECEx and
UKCA .................................................................................... 16
Changing the type of protection – cFMus .................... 17
3
Design and function ................................................ 18
Overview .................................................................................. 18
Sensor .................................................................................. 18
Process connections ......................................................... 19
Device description ................................................................. 20
Measuring principle ............................................................... 20
4
Product identification ............................................ 21
Name plate .............................................................................. 21
Plates and symbols ................................................................ 21
5
Transport and storage ............................................ 22
Inspection ............................................................................... 22
Transport ................................................................................ 22
Storing the device .................................................................. 22
Ambient conditions .......................................................... 22
Returning devices .................................................................. 22
6
Installation ................................................................ 23
Safety instructions ................................................................ 23
Installation conditions .......................................................... 23
Installation location and assembly ................................ 23
Inlet and outlet sections .................................................. 24
Installation at high ambient temperatures .................. 24
Sensor insulation .............................................................. 24
Ambient conditions ............................................................... 25
Ambient temperature ...................................................... 25
Process conditions ................................................................ 25
Measured medium temperature .................................... 25
Material loads for process connections ....................... 26
Assembly of the pipe component ....................................... 26
Wafer type design (FMT091) and partial measuring
section (FMT092) ................................................................... 27
Assembly of the welding adapter with flange or threaded
connector ................................................................................ 28
Welding adapter with flange connector ....................... 28
Weld-on adapter with ball valve ..................................... 29
Welding adapter with threaded connection in
accordance with DIN 11851 .............................................. 30
Mounting ............................................................................. 31
Assembly of the welding adapter with compression ring
fitting ....................................................................................... 32
Mounting ............................................................................ 33
Assembly of the welding adapter with hot tap fitting ... 36
Installing the sensor .............................................................. 38
Wafer type design and welding adapter ...................... 38
Installation / Disassembly of the sensor in connection
with the hot tap fitting ......................................................... 39
Safety instructions ........................................................... 39
Overview ............................................................................. 39