background image

38 

RHDE250 to RHDE4000 (Contrac)

 ELECTRICAL ROTARY ACTUATOR  |  OI/RHDE250_4000-EN REV. B 

 

 

… 11 Maintenance 

Removing the motor and adjusting the brakes 

 

 WARNING 

Risk of injury! 

The actuator position may be changed accidentally by the 
repelling power of the valve when the motor is removed or the 
brake is released. 
•  Make sure that no process forces are exerted on the lever. 

 

In automatic mode, the brake is nearly not exposed to any 
mechanical wear, since it is permanently released. Any 
readjustment is not necessary. Use the test function of the 
configuration software to check the brake. 
 

 

Oil change 

 

Note 

Oils for different temperature ranges may not mixed.  
During an oil change, thoroughly remove any oil that may have 
escaped to avoid accidents.  
Dispose of old oil according to local regulations. Make sure that 
the oil does not enter the water cycle. Make sure that any oil 
leaking from the device cannot come into contact with hot 
components. 
 

Proceed as follows to drain or change the oil: 

1.

Provide a collecting vessel capable of holding the expected 
oil quantity in accordance with 

Filling volumes

 on page 38 . 

2.

Open and release the vent valve, see 

Mounting position

 on 

page 15. 

3.

Unscrew the lowermost drain plug to drain the oil. 

4.  Collect the oil in the collection vessel. 
5.

Make sure all of the oil has been removed from the actuator 
housing. 

6.

Screw the drain plug back in. 

7.

Refill with the proper volume of oil in accordance with 

Filling 

volumes

 on page 38 and securely tighten the vent valve. 

 

 

 

 

 

Oil types 

 

Ambient temperature 

Oil types 

 DIN 51517 

Default oil filled with delivery  Alternative oil 

25 to 60 °C  

(

13 to 140 °F) 

Mobil SHC 629 – DIN 51517 / 
ISO 12925-1 

– 

30 to 40 °C  

(

22 to 104 °F) 

Mobil SHC 626 

– 

 

 

Filling volumes 

 

RHDE250 

Mounting position 

Minimum oil level 

l (gal)*

Min. oil level under inspection plug 

mm (in)

IMB 3 

Approx. 4.7 (1.24)

40 (1.57)

IMB 6 

Approx. 4.7 (1.24)

12 (0.47)

IMB 7 

Approx. 4.7 (1.24)

15 (0.59)

IMV 6 

Approx. 4.7 (1.24)

Lower edge of upper oil plug

 

RHDE500 / RHDE800 

Mounting position 

Minimum oil level 

l (gal)*

Min. oil level under inspection plug 

mm (in)

IMB 3 

Approx. 10 (2.65)

57 (2.24)

IMB 6 

Approx. 11.5 (3.04)

Lower edge of upper oil plug

IMB 7 

Approx. 10 (2.65)

15 (0.59)

IMV 6 

Approx. 10 (2.65)

Lower edge of upper oil plug

 

RHDE1250 / RHDE2500 / RHDE4000 

Mounting position 

Minimum oil level 

l (gal)*

Min. oil level under inspection plug 

mm (in)

IMB 3 

Approx. 29 (7.67)

75 (2.95)

IMB 6 

Approx. 32 (8.47)

90 (3.54)

IMB 7 

Approx. 34 (8.98)

80 (3.15)

IMV 6 

Approx. 26.5 (7.01)

35 (1.38)

* US 

liquid 

gallon 

 

 

Содержание RHDE250

Страница 1: ...nal control elements with preferably 90 rotary movement such as valve flaps ball valves etc The nominal torque is transferred through a lever actuator A special electronic unit controls the actuator T...

Страница 2: ...ol actuator RHD500 RHD800 20 Control actuator RHD1250 RHD2500 21 Control actuator RHD4000 22 Connection pipe and link rod 23 7 Electrical connections 26 Safety instructions 26 Conductor cross section...

Страница 3: ...ications and repairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be full...

Страница 4: ...the product and your network or any other network as the case may be Operator shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls applicatio...

Страница 5: ...ake II GD Ex de IIB T4 Gearing II 2GD ck T4 Position sensor II 2G Ex ib ib IIC T4 Anti condensation heater II 2G Ex d II C Connection areas II 2G D Ex e II B T4 Standards Applicable standards EN 50 01...

Страница 6: ...000 Contrac ELECTRICAL ROTARY ACTUATOR OI RHDE250_4000 EN REV B 2 Use in potentially explosive atmospheres Overview Figure 1 Allocation of the Contrac components when using in potentially explosive at...

Страница 7: ...to 125 C 13 to 257 F 25 to 125 C 13 to 257 F 40 to 90 C 40 to 194 F Not moving 40 to 125 C 40 to 257 F 40 to 125 C 40 to 257 F 50 to 90 C 58 to 194 F Protective earth GNYE Environment UV resistant and...

Страница 8: ...h Pflitsch Type blue globe ATEX blue globe ATEX Diameter M25 1 5 KAD20 16 16 11 M20 1 5 KAD14 9 9 5 Article no bg225 msex bg220 msex Temperature range 40 to 115 C 40 to 239 F 40 to 115 C 40 to 239 F I...

Страница 9: ...ration of final control elements with preferably 90 rotary movement such as valve flaps ball valves etc The nominal torque is transferred through a lever actuator A special electronic unit controls th...

Страница 10: ...c unit Electrical connection Terminals in Ex e area separately for motor and signals Connection cable for electronic unit actuator available as an option see ordering information for electronic unit P...

Страница 11: ...sition transmitter and temperature sensor always available RHDE1250 12 RHDE2500 10 RHDE2500 25 Nominal torque 1250 Nm 920 lbf ft adjustable to 0 5 0 75 or 1 nominal torque 2500 Nm 1850 lbf ft adjustab...

Страница 12: ...0 1 s Operating angle Typically 90 min 35 max 140 with lever and limit stops the mechanical limits in accordance with operating instruction should be complied with Weight Approx 296 kg 653 lb Approx 2...

Страница 13: ...re 3 Name plate example 5 Transport and storage Inspection Check the devices immediately after unpacking for possible damage that may have occurred from improper transport Details of any damage that h...

Страница 14: ...commend that you wrap it in plastic film and add desiccant Protect uncovered metallic surfaces with an appropriate long term corrosion inhibitor The relevant long term storage temperatures must be obs...

Страница 15: ...e lower temperature design is not up scaled If required provide a sunshield to protect against direct sunlight The maximum tilt angle of 140 must not be exceeded Fastening the actuator 1 Place the act...

Страница 16: ...one in the lever of the final control element in accordance with the dimensions 7 Insert the ball and socket joint and secure with crown nut and split pin 8 Remove the welding bushings and weld them t...

Страница 17: ...Tightening torque Nm lbf ft RHDE250 2 5 0 5 1 8 0 4 RHDE500 RHD800 6 5 0 5 4 8 0 4 RHDE1250 RHD2500 25 5 18 4 3 9 RHDE4000 25 5 18 4 3 9 Specifications for linkage of ball and socket valve in driver...

Страница 18: ...is mechanically connected to the actuator shaft via a hole with feather key groove This connection must be constructed so that the nominal torque and any possible output torque is transmitted accurat...

Страница 19: ...5 20 57 5 2 26 135 5 31 125 4 92 219 8 62 275 10 83 355 10 04 179 7 05 107 4 21 60 2 36 50 1 97 12 0 47 115 4 53 30 1 18 33 1 30 30 1 18 8 0 31 0 0 013 0 00051 0 015 0 00059 0 051 0 00200 96 3 78 66...

Страница 20: ...53 5 2 11 318 12 52 115 4 53 58 2 28 93 3 66 115 4 53 45 1 77 185 7 28 324 12 76 577 22 72 18 0 71 195 7 68 60 2 36 132 5 20 440 17 32 57 5 2 26 416 16 38 150 5 91 150 5 91 280 11 02 170 6 69 136 5 3...

Страница 21: ...5 13 58 20 0 79 70 2 76 224 8 82 115 4 53 72 2 83 51 2 01 119 4 69 230 9 06 292 11 50 324 12 70 371 14 61 2500 10 RHDE 690 27 17 737 29 02 2500 10 RHDE 300 11 81 22 0 87 80 3 15 278 10 94 140 5 51 81...

Страница 22: ...5 55 463 18 23 142 5 59 360 14 17 25 0 98 85 3 35 0 035 0 001378 0 013 0 000512 90 3 54 243 9 57 115 4 53 116 4 57 51 2 01 163 6 42 230 9 06 292 11 50 270 10 63 22 0 87 80 3 15 185 7 28 397 15 63 167...

Страница 23: ...acc to requirements The pipe is not included in delivery Connection pipe 1 in DIN EN 10255 ISO 65 or 1 in schedule 80 pipe Size L acc to requirements The pipe is not included in delivery Connection p...

Страница 24: ...to RHDE4000 Contrac ELECTRICAL ROTARY ACTUATOR OI RHDE250_4000 EN REV B 6 Installation Dimensions M10573 A B C E L A D G H I F A C B A B C F G H I J K E D B C A D 4 5 Figure 12 Link rod all dimension...

Страница 25: ...0 0007 0 0024 20 0 022 0 074 0 79 0 0009 0 0029 25 0 018 0 061 0 98 0 0007 0 0024 B 60 2 36 80 3 15 120 4 72 140 5 51 C 30 0 033 0 1 18 0 001 0 50 0 039 0 1 97 0 0015 0 70 0 076 0 030 2 76 0 030 0 001...

Страница 26: ...mation in the operating instruction The specifications on the name plates of the electronic unit and actuator must match to guarantee correct hardware and software allocation Conductor cross section o...

Страница 27: ...d using the cable set order code 695 The cable harness is not part of the Ex prototype test certificate and must therefore be tested for safety relevant functionality within the complete installation...

Страница 28: ...the cable through the cable gland and fasten it with the cable clip 6 Make sure that the cable shield is in contact with the clip and the housing 7 Connect cable in accordance with Electrical connecti...

Страница 29: ...M PE PE PE 1 2 3 4 5 6 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Heater approx 6 W option see additional note on this page Screen connected to both ends one sided screening in fu...

Страница 30: ...22 21 24 23 1HE1 1HE2 1 2 L N 3 M PE PE PE S1 30 31 28 29 B1 A1 B2 A2 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Screen connected to both ends one sided screening in further wirin...

Страница 31: ...18 19 20 22 21 24 23 17 19 20 22 21 24 23 1HE1 1HE2 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Heater approx 6 W option see additional note on thi...

Страница 32: ...6 U1 V1 W1 BA1 BA2 2TP1 2TP2 17 18 19 20 22 21 24 23 17 19 20 22 21 24 23 1HE1 1HE2 1 2 L N 3 M PE PE PE S1 30 31 28 29 B1 A1 B2 A2 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Scre...

Страница 33: ...22 21 24 23 17 19 20 22 21 24 23 1HE1 1HE2 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Heater approx 6 W option see additional note on this page S...

Страница 34: ...atic mode Handwheel mode WARNING Risk of injury due to live parts Risk of death or serious injuries due to electricity and unexpected machine movements In automatic mode the motor is always under powe...

Страница 35: ...onitored If the actuator is moved via the handwheel while the supply voltage is switched on the positioning loop monitoring recognizes this state as travel without travel command A corresponding signa...

Страница 36: ...pprox 0 25 mm 0 010 in and electrical connection to the brake Check winding resistance of the brake coil Actuator does not run in automatic mode although automatic mode is selected in the user interfa...

Страница 37: ...When replacing or repairing individual components use original spare parts General Contrac actuators feature a robust construction As a result they are highly reliable and require minimal maintenance...

Страница 38: ...vent valve see Mounting position on page 15 3 Unscrew the lowermost drain plug to drain the oil 4 Collect the oil in the collection vessel 5 Make sure all of the oil has been removed from the actuato...

Страница 39: ...orted municipal waste domestic waste They should be disposed of through separate collection of electric and electronic devices This product and its packaging are manufactured from materials that can b...

Страница 40: ...nts of the following EU directives ATEX Directive 2014 34 EU EMC directive 2014 30 EU Machinery Directive 2006 42 EC 2006 42 EG Low Voltage Directive 2014 35 EU RoHS II Directive 2011 65 EU as of 7 22...

Страница 41: ...r details Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pos...

Страница 42: ...42 RHDE250 to RHDE4000 Contrac ELECTRICAL ROTARY ACTUATOR OI RHDE250_4000 EN REV B 16Appendix Installation declaration Change from one to two columns...

Страница 43: ...ac ELECTRICAL ROTARY ACTUATOR OI RHDE250_4000 EN REV B 43 Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS P...

Страница 44: ...Rev B 08 2018 Original instruction We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars sh...

Отзывы: