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2105824-001 rev. AA

 | 25

 

Description 

Cause 

Solution 

Error code = 1111, Warn code = 0 
Float (1 or 2): Detection of broken 
primary coil 
Broken primary coil 
No temperature reading 

Electronic board is not 
communicating with the 
sensor assembly 
 
Defective sensor assembly 

Connect the board to 
the sensor assembly or 
verify that the 
connector is properly 
attached. 
Replace sensor 

5.2  Errors observed on PCCU 

The following errors are displayed on the LevelMaster application screens on PCCU. 

5.2.1  Communication errors displayed by the LevelMaster application 

The errors described in Table 5 display when the RS485 connection between the 
LevelMaster and a flow computer or remote controller is not working. 

Table 5: Communication errors on the LevelMaster application (PCCU) 

Description 

Cause 

Solution 

Measurements (Level 1 and 
Level 2, and Temperature) 
display a value of -1 and there 
are # Errors displayed. The 
number of errors increases with 
the poll count (#Polls). 

Incorrect wiring 
Faulty wiring or poor 
contact 

Verify pinouts, correct wiring 
or ensure wires are inserted 
securely in the connectors 
(tighten terminal connector 
screws to ensure there are no 
lose wires). 

5.2.2 Measurement 

errors 

displayed by the LevelMaster application 

The errors described in Table 6 display on the LevelMaster Tank <number> tab. If 
multiple tanks are configured under the LevelMaster application, select the tab 
corresponding to the LevelMaster being upgraded. The screen defaults to Tank1. 

Table 6: Measurement errors on the LevelMaster application (PCCU) 

Description 

Cause 

Solution 

Incorrect level or erratic level 
measurements  

Incorrect default file used. 
The default file length does 
not match the actual sensor 
length. 

Locate the default file for the 
length of the unit and 
download the configuration.  
 
Click 

Re-read

 to verify the 

new configuration yields 
correct measurements.  

Measurements 
(Temperature, Level 1 and 
Level 2) display a value of 0.  
Error: 1111 may display on 
the screen (Figure 20) 
 
 

The electronic board is not 
communicating with the 
sensor assembly. No 
measurement data available. 
This may be due to a faulty 
connection, faulty cable, or 
failure of the sensor 
assembly.  
Polls or requests are issued 
from the LevelMaster 
application to the unit 
successfully, but correct 
measurements are not 
received back. 

Ensure the electronic board 
sensor port (16-pin port) is 
connected to the sensor 
assembly cable. Ensure the 
cable connector has 
snapped into place and is 
securely attached.  
 
Click 

Re-read

 to verify the 

problem is cleared. 

 

Содержание LevelMaster 7100

Страница 1: ...g IMPORTANT NOTE This guide does not address any requirements for the removal or installation of product s in hazardous classified locations Refer to the installation instructions and local and nation...

Страница 2: ...xperiencing issues downloading the software call a local ABB representative or call the main office number listed on the back page of this guide Assumptions The following apply to this guide The Level...

Страница 3: ...signal word CAUTION indicates a potentially dangerous situation Failure to observe this safety information may result in property damage The symbol may also be used for minor injury warnings The text...

Страница 4: ...contents are inspected and found to be free of damage CAUTION Equipment damage A static electric discharge can result in damage to the electronic board Wear a grounding strap to eliminate static elec...

Страница 5: ...aging all the installed LevelMasters with MasterLink 2 0 configuration files may be copied to the new installation directory To install 1 Go to the Liquid level sensor LCM7100 page click the Downloads...

Страница 6: ...to perform the upgrade Tools and material Phillips screwdriver Small slotted screwdriver 24 inch pipe wrench Wooden blocks or other means to support the sensor on the floor when removed from the tank...

Страница 7: ...e communication port RS485 to RS232 Converter cable 2100241 002 Contains 2 batteries 9 Vdc Both boards RS232 to USB converter cable Third party manufacturer Use if connecting to a USB port on a laptop...

Страница 8: ...ensor calibration data Figure 2 shows the top of an installed LevelMaster Use as a reference for this procedure TANK PORT BUSHING CORD CONNECTOR TANK ELECTRONICS ENCLOSURE NUT Figure 2 Top of the Leve...

Страница 9: ...If no wooden blocks are available use any stable and even support to keep the unit from rotating while in horizontal position 13 Proceed to replace the existing floats 4 2 Replace the existing floats...

Страница 10: ...Select the laptop communication port used 5 Leave Baud Rate at 9600 It assumed the board was at the default baud rate If not set at the default rate select the other option 1200 6 Click Setup LevelMas...

Страница 11: ...sion IMPORTANT NOTE The default path for the saved file depends on the MasterLink version used The files are automatically saved in the main installation directory of each version Make sure to take no...

Страница 12: ...and forefinger making sure the apex of the arch is placed against the board while the ends of the tab are braced to the inside of the housing 7 Proceed to configure the board 4 5 Configure the new boa...

Страница 13: ...2 Configure the new electronic board with the existing configuration Use this procedure if configuring the new board with the existing configuration file saved in section 4 3 3 Save the configuration...

Страница 14: ...default configuration Use this procedure if configuring the new board with one of the default files included with the MasterLink software Using the default file provides only calibration data for the...

Страница 15: ...AA 15 Figure 7 Downloading correct configuration to the LevelMaster 6 Click Download Data to LevelMaster 7 Click OK when the download is complete 8 Click the Setup tab Figure 8 Figure 8 Configure the...

Страница 16: ...shing communication 11 From the monitor screen verify that the level and temperature readings display expected values based on the float position and temperature See section 4 6 Verify measurements 12...

Страница 17: ...nd New Value 8 Verify that the RS485 termination address is now set to 1 Figure 11 Figure 11 RS485 termination for the last sensor IMPORTANT NOTE The RS485 bus termination value for intermediate Level...

Страница 18: ...ndicate the position of the float s 3 Slide the floats to several positions on the sensor and verify that the screen updates and reflects the correct level for the floats 4 Proceed to ground the unit...

Страница 19: ...r conduit into the electronics enclosure for the communications and power wiring 7 Proceed to restore the field wiring next 4 9 Restore field wiring The new electronic headboard has two separate ports...

Страница 20: ...ource if unable to power the unit from the flow computer or controller 3 Insert the wires in the power connector observing correct polarity Figure 14 a Connect to flow computer remote controller COM p...

Страница 21: ...bus wire as shown in Figure 16 Figure 17 page 22 or Figure 18 page 22 IMPORTANT NOTE Review the Phoenix Contact terminal connection specifications for acceptable wire gauge and type when connecting m...

Страница 22: ...smits signals on the communication port If these LEDs do not lit up check the wiring 4 10 Verify installation using PCCU If the LevelMaster is connected to an ABB Totalflow flow computer or remote con...

Страница 23: ...r counts should display Figure 19 Figure 19 Verify sensor measurements from PCCU 5 Verify that the temperature measurement is the expected value It must reflect the temperature in the tank 6 Verify th...

Страница 24: ...ling Verify converter cable and adaptors are securely attached Verify batteries on converter cable are charged and connected correctly positive voltage terminal must be connected to red wire Install d...

Страница 25: ...es 5 2 2 Measurement errors displayed by the LevelMaster application The errors described in Table 6 display on the LevelMaster Tank number tab If multiple tanks are configured under the LevelMaster a...

Страница 26: ...26 2105824 001 rev AA Figure 20 Measurement errors...

Страница 27: ...2105824 001 rev AA 27 Notes...

Страница 28: ...ginal US English version of this manual shall be deemed the only valid version Translated versions in any other language shall be maintained as accurately as possible Should any discrepancies exist th...

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