ABB IRB 7600 - 150/3.5, Руководство по эксплуатации продукта

Страница: 366 / 482

4 Repair
4.7.5. Replacement of gearbox, axis 5
3HAC022033-001 Revision: E 364
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Co
py
rig
h
t 200
4 - 20
08 ABB.
All r
ig
h
ts r
e
se
rv
ed
.
7. Secure the gearbox with 16 of the 18 attachment
screws and washers.
18 pcs: M10 x 40: tightening
torque: 65 Nm.
Shown in the figure Location of
gearbox on page 360 .
8. Remove the guide pins and fit the remaining two
attachment screws as specified in the previous step.
9. Refit the gear Z3 to the gearbox, axis 5 with its
attachment screws.
9 pcs: M12 x 50; 12.9 quality
UNBRAKO, tightening torque: 115
Nm.
6 pcs: M16 x 60: tightening
torque: 300 Nm.
Shown in the figure Location of
gearbox on page 360 .
Reused screws may be used,
providing they are lubricated as
detailed in section
Screw joints on
page 390 before fitting.
10. Refit the wheel unit. Detailed in the following
procedures (
Refitting, wheel unit
on page 365 ).
11. Replace the gasket . Art. no. is specified in Required
equipment on page 361 .
12. Refit the cover, axis 5 gearbox with its attachment
screws and secure with locking liquid.
14 pcs, tightening torque: 10 Nm.
Shown in the figure Location of
gearbox on page 360 .
13. Refit the motor, axis 5. Detailed in section Refitting,
motor axis 5 on page 326 .
14. Perform a leak-down test. Detailed in section Performing a
leak-down test on page 216 .
15. Refill the primary gearbox with oil. Detailed further in section Filling,
oil, gearbox axis 5 on page 196 .
16. Refill the secondary gearbox with oil. Detailed further in section Filling,
oil, gearbox axis 5 on page 196 .
17. Recalibrate the robot. Calibration is detailed in a
separate calibration manual,
enclosed with the calibration
tools.
General calibration information is
included in section
Calibration
information on page 371 .
18.
DANGER!
Make sure all safety requirements are met when
performing the first test run. These are further
detailed in section
DANGER - First test run may
cause injury or damage! on page 36 .
Action Note
Continued
Continues on next page