
49
49
74
60
89
10
16
0
10
58.2
106.5
58.2
17
51
A
A
B
C
E
D
A
A
18
0
34.5
223
A) 4 x Ø 4.5 mm holes for fixing M4 screws
B) Cable connection drilling
C) HMI –XBD22 power supply connector
D) Earthing hole for M4 screw
E) –XBD21 9 pin D-SUB connector for HMI signal communication
T1
Bare copper
– Clean with a fine file or emery cloth.
– Tighten fully and cover the contact surfaces with 5RX Moly type grease.
Copper or silver-plated aluminium
– Clean with a rough dry cloth.
– Only in the case of obstinate traces of oxidation, clean with a very fine
grain emery cloth taking care not to remove the surface layer.
– If necessary, restore the surface treatment.
Bare aluminium
– Clean with a metal brush or emery cloth.
– Cover the contact surfaces again immediately with neutral grease.
– Insert the copper-aluminium bimetal with polished surfaces (copper
side in contact with the terminal; aluminium side in contact with
the connection) between the aluminium connection and the copper
terminal.
T2
Bolt
Recommended tightening torque (
1
)
Without lubricant
With lubricant (
2
)
M6
10 Nm
4.5 Nm
M8
30 Nm
10 Nm
M10
40 Nm
20 Nm
M12
70 Nm
40 Nm
M16
200 Nm
80 Nm
(1) The nominal tightening torque is based on 0.14 friction coefficient of the thread
(distributed value the thread is subjected to, which in some cases is not negligible).
The nominal tightening torque with lubricant is according to the DIN 43673 Stan-
dards.
(2) Oil or grease. Thread and contact surfaces of the lubricated heads. Take into ac-
count the deviations from the general Standards table (for example, for systems
in contact or terminals) as foreseen in the specific technical documentation. The
thread and contact surfaces of the bolt heads must be slightly oiled or greased, so
as to obtain a correct nominal tightening torque.
7.7. Power circuit connections of fixed
circuit-breakers
7.7.1. General recommendations
– Select the cross section of the conductors according to
the service current and the short-circuit current of the
installation.
– Prepare special pole insulators near the terminals of the
fixed circuit-breaker or of the enclosure, sized according
to the electrodynamic forces deriving from the short-circuit
current of the installation.
7.7.2. Assembly of the connections
– Check that the contact surfaces of the connections are flat,
and are free of any burrs, traces of oxidation or deformation
caused by drilling or impacts received.
– Depending on the conductor material and the surface
treatment used, carry out the operations indicated in table
T1 on the contact surface of the conductor.
Assembly procedure
– Put the connections in contact with the circuit-breaker
terminals, taking care to avoid mechanical stress (traction /
compression) on, for example, the conducting busbars on
the terminals.
– Insert a spring washer and a flat washer between the head
of the bolt and the connection.
– It is advisable to use bolts according to DIN class 8.8
Standards, also referring to what is indicated in table T2.
– In the case of cable connections, strictly follow the
manufacturer’s instructions to make the terminals.
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