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ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION

EL3060

Continuous gas analyzers

Gas analyzers for use in
hazardous areas

Measurement made easy

Содержание EL3060 Series

Страница 1: ... ABB MEASUREMENT ANALYTICS OPERATING INSTRUCTION EL3060 Continuous gas analyzers Gas analyzers for use in hazardous areas Measurement made easy ...

Страница 2: ......

Страница 3: ...the sample gas feed path 22 Test gases for the calibration 24 Pressure sensor 26 Case purging 27 Dimensions and gas connections of the EL3060 CU control unit 28 Dimensions and gas connections of the EL3060 Uras26 analyzer unit 30 Installing the gas analyzer 32 Unpacking the gas analyzer 32 Type plate 33 Analyzer data sheet 33 Checking the seal integrity of the gas feed paths 34 Mounting the gas an...

Страница 4: ...range limits 85 Magnos206 Changing the range limits 86 Magnos28 Changing the range limits 87 Caldos27 Changing the range limits 88 Alarm value configuration 89 Low pass time constant configuration 90 Active component selection 91 Externally controlled sample component switch over 92 Changing the physical unit of a sample component 93 Caldos27 Configuration and calibration of sample components 94 C...

Страница 5: ...26 Measurement of calibration cells 120 Drift reading 121 Pressure correction 122 Device test 124 Device information 127 Status messages troubleshooting 128 Dynamic QR code 128 Status messages Explanatory information 130 Status messages List 132 Troubleshooting 137 Notify service 138 Shutting down and packing the gas analyzer 139 Shutting down the gas analyzer 139 Packing the gas analyzer 139 Disp...

Страница 6: ...rnet You will find information on ABB Analytical products and services on the Internet at http www abb com analytical Service contact If the information in this operating instruction does not cover a particular situation ABB Service will be pleased to supply additional information as required Please contact your local service representative For emergencies please contact ABB Service Telephone 49 0...

Страница 7: ...safety information see page 9 3 Prepare for the installation provide the requisite material see page 17 4 Unpack the gas analyzer see page 32 5 Check the seal integrity of the sample gas feed path see page 34 6 Install the gas analyzer see page 35 7 Connect the gas lines see page 36 8 Connect the electrical leads see page 43 9 Check the installation see page 44 10 Purge the sample gas feed path se...

Страница 8: ...ble gases under positive pressure see page 22 if special condi tions are met The gas analyzer may not be used for measuring gases that attack the mate rials in contact with the sample medium e g gases containing chlorine The EL3060 Uras26 analyzer unit may only be operated in conjunction with the EL3060 control unit see page 14 Important safety note According to EU Directive 2014 34 EU and the gen...

Страница 9: ...ic of Germany The applicable national regulations should be followed when the device is used in other countries Device safety and safe operation The device has been designed and tested in accordance with EN 61010 Part 1 Safety requirements for electrical equipment for measurement con trol and laboratory use and has been shipped ready for safe operation In order to maintain this condition and to as...

Страница 10: ...ecome potentially explosive Before carrying out any work on an open device all poles must be discon nected from all power sources All work on a device that is open and con nected to power should only be performed under the prescribed conditions by trained personnel who are familiar with the risks involved Danger from charged capacitors The capacitors in the device require 10 minutes to discharge a...

Страница 11: ...d by a qualified electrician as required or at least every three years unless it is permanently monitored by a responsible engineer Carrying out work on electrical installations Electrical installations in hazardous areas must be disconnected from the power supply before any maintenance work is carried out on them The iso lation point must be provided with a suitable warning sign e g Do not switch...

Страница 12: ...eck and certify that the essential explosion protection characteristics of the apparatus correspond to the construction and design of the apparatus described in the certificate before it is returned to service Repair by the manufacturer The repair can also be carried out by the manufacturer e g locally by an employee of the ABB after sales service or at the manufacturer s works In this respect an ...

Страница 13: ...elated to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information Active services and open ports on the Ethernet interface 22 tcp Used for software update only No direct access to the device 502 tcp Used for Modbus TCP The device allows any Modbus client to connect there is no access restriction to authorized clients only 8100 tcp Used for ...

Страница 14: ...is flange mounted on the underside of the flameproof case Certi fied electrical conductor bushings are mounted between the inside of the flameproof case and the terminal housing in Increased Safety The degree of protection of case is IP65 Caldos25 Caldos27 Magnos206 and Magnos28 analyzers The Caldos25 Caldos27 Magnos206 and Magnos28 analyzers are installed in the flameproof case of the control uni...

Страница 15: ...an also be used in atmos pheres containing hydrogen or acetylene Certification to ATEX Directive EL3060 CU control unit with or without Magnos206 Magnos28 Caldos25 Caldos27 analyzers EC Type Examination Certificate BVS 08 ATEX E 048 X Marking II 2G Ex db e IIC T4 Gb Analyzer unit EL3060 Uras26 EC Type Examination Certificate BVS 08 ATEX E 055 X Marking II 2G Ex db IIC T4 Gb Remark The measurement ...

Страница 16: ...he other circuits through increased or double insu lation Functional extra low voltage PELV on the low voltage side Electromagnetic compatibility Interference immunity Test to EN 61326 1 2013 Inspection severity Industrial area complies at least with the re quirements to Table 2 of EN 61326 Emitted interference Test to EN 61326 1 2013 Threshold class B for interference field strength and interfere...

Страница 17: ... and technical documentation Installation instruction Analyzer data sheet see page 33 2 spacer bolts M5 x 100 The spacer bolts are required in order to install the display and op erator control unit at a distance from the open case of the control unit during service work They may not be stored under any circum stances in the case or in the terminal housing For EL3060 Uras26 in addition O ring seal...

Страница 18: ... analyzers and device variants must be observed Shut off valve Install a shut off valve in the sample gas supply line definitely recom mended with pressurized sample gas Purging of the gas line system Provide a means for purging the gas line system by feeding in nitrogen from the gas sampling point Installation material EL3060 CU control unit 4 bolts M8 or M10 EL3060 Uras26 analyzer unit 4 bolts M...

Страница 19: ...adverse conditions Protect the gas analyzer from Cold Exposure to heat from e g the sun furnaces boilers Temperature variations Strong air currents Accumulation and ingress of dust Corrosive atmosphere Vibration Climatic conditions Atmospheric pressure Atmospheric conditions Relative humidity Max 75 slight condensation permissible Ambient temperature EL3060 CU 5 to 50 C EL3060 Caldos25 5 to 50 C 4...

Страница 20: ...supply Input voltage 100 to 240 V AC 50 to 60 Hz 3 Hz Power consumption Max 187 VA Battery Use Supply of the integrated clock during a power failure Type Lithium 3 V CR2032 button cell NOTE Only the original battery Varta type no 6032 may be used as replacement ...

Страница 21: ...for the analysis even without the presence of oxygen may only be contained in the mixture to be analyzed in non safety critical concentra tions The gas analyzer may not be used for measuring gases that attack the mate rials in contact with the sample medium e g gases containing chlorine Sample gas inlet and outlet conditions Temperature The sample gas dew point must be at least 5 C lower than the ...

Страница 22: ...tentially explosive if the oxygen content is safely limited to max 2 vol Flammable gases which are potentially explosive under the conditions ap plicable for the analysis even without the presence of oxygen may only be contained in the mixture to be analyzed in non safety critical concentra tions The gas analyzer may not be used for measuring gases that attack the mate rials in contact with the sa...

Страница 23: ...nlet means this can be achieved by Maintaining max 200 hPa positive pressure 1200 hPa absolute pressure at the sample gas inlet or Adhering to the pressure limits for the sample gas inlet and outlet as shown in the following diagram Flow rate Max 80 l h Pressure drop at the flame barriers Approx 155 hPa at a flow rate of 50 l h Sample gas inlet and outlet conditions for Uras26 analyzer Temperature...

Страница 24: ...s process gas Calibration cells or span gas Uras26 Magnos28 manual calibration Zero reference gas for Uras26 or Magnos28 or IR sample compo nent free test gas with O2 concentra tion in an existing measuring range or ambient air Same moisture con tent as process gas Span gas for all sample components in the Uras26 and Magnos28 possi bly only for the Uras26 if a sin gle point calibration is carried ...

Страница 25: ... with single point calibration Test gas with O2 concentration in an existing measuring range or ambient air Same moisture content as pro cess gas Magnos28 with substitute gas calibration Oxygen free process gas or substi tute gas O2 in N2 Substitute gas e g dried air Caldos27 Analyzer Test gas for zero point calibration Test gas for end point calibration Caldos27 Sample component free test gas or ...

Страница 26: ...connection fittings of the pres sure sensor before the gas analyzer is commissioned For a precise pressure correction see page 122 the connection of the pressure sensor and sample gas outlet have to be connected to each other via a T piece and short lines The lines must be as short as possible or in the case of a greater length have a sufficiently large internal diameter minimum 10 mm so that the ...

Страница 27: ...against asphyxiation Operating statuses of the case purging Two operating statuses of the purging are permissible to maintain the at mospheric conditions in the flameproof case Restriction of the purge gas inlet pressure and outlet pressure to posi tive pressure pe 80 hPa absolute pressure pabs 1080 hPa The purge gas is provided at zero pressure at the inlet and extracted at the outlet pe 100 hPa ...

Страница 28: ...28 EL3060 CONTINUOUS GAS ANALYZERS OI EL3060 EN REV A Dimensions and gas connections of the EL3060 CU control unit EL3060 CU control unit Dimensions in mm inches ...

Страница 29: ...e glands M16 10 Terminal housing with terminal strip see page 39 11 Connection for equipotential bonding 1 If a Magnos206 or Magnos28 or Caldos27 or Caldos25 analyzer has been installed in the control unit 2 Option 3 Option The pressure sensor see page 26 connection must not be connected to the sample gas feed path when measuring flammable or corrosive gases 4 Not in the version with housing purge...

Страница 30: ...30 EL3060 CONTINUOUS GAS ANALYZERS OI EL3060 EN REV A Dimensions and gas connections of the EL3060 Uras26 analyzer unit EL3060 Uras26 analyzer unit Dimensions in mm inches ...

Страница 31: ...he sample gas feed path when measuring flammable or corrosive gases Design of the gas connections Internal flame barriers made of stainless steel 1 4571 SAE 316Ti with NPT female thread Connecting cable The non detachable connecting cables for data transmis sion and the 24 V DC supply are an integral component of the flameproof case of the analyzer unit In each case they are 10 m long and may not ...

Страница 32: ...d delivery page 17 from the shipping box Ensure that the accessories do not get lost 2 Remove the gas analyzer from the shipping box together with the re spective protective packaging 3 Remove the protective packaging and place the gas analyzer in a clean location 4 Remove the adhesive packaging residues from the gas analyzer NOTES Keep the shipping box and the protective packaging for future ship...

Страница 33: ...is in the accessories pack It contains the following information Order number A No Part number P No Production number F No Date of manufacture Power supply voltage frequency power consumption Sample components and measuring ranges Serial numbers of the installed modules NOTES Store the analyzer data sheet in the vicinity of the gas analyzer so that it is always available especially in case of serv...

Страница 34: ...ut with air and if flammable gas could be present in the sample gas feed path the sample gas feed path must be purged with nitrogen beforehand The seal integrity test can be carried out with nitrogen instead Checking the seal integrity of the gas feed paths 1 Seal the outlet of the gas feed path to be tested so that it is gas tight 2 Connect the T piece with the shut off valve to the inlet of the ...

Страница 35: ...vertical or with horizontal align ment of the case Vertical alignment The gas connections must face downwards as shown in the dimension drawing see page 30 at the bottom left In order to ensure degree of protection IP65 the supplied O ring seal Ø 220 x 3 mm must be insert ed between the housing bottom and the housing in the groove provided for this purpose Without the inserted O ring seal only deg...

Страница 36: ...positive pressure in the sample gas feed path the fol lowing special safety measures must be observed Additional vents are fitted designed as sample gas flame barriers in order to protect the pressure resistant housing One vent in the control unit housing if one of the Magnos206 or Magnos28 or Caldos25 or Caldos27 analyzers is installed in the con trol unit Two vents in the Uras26 analyzer unit ho...

Страница 37: ... flow rate Installing the flow limiting device The flow of sample gas entering the gas analyzer must be limited by means of an external flow limiting device The flow limiting device must comply with the requirements of EN 60079 1 2014 Annex G Section 3 3 The maximum permissible flow rate data of the individual analyzers and device variants must be observed Provide for gas line system purging Insta...

Страница 38: ...ctrical lines in such a way that they are non detachable The electrical lines including the connections between the analyzer unit and the control unit must be non detachable Connecting cable of the EL3060 Uras26 analyzer unit The non detachable connecting cables for data transmission and the 24 V DC supply are an integral component of the flameproof case of the analyzer unit In each case they are ...

Страница 39: ...er Digital inputs Opto electronic coupler with 24 V DC internal power supply Activation with floating contacts or with Open Collector drivers NPN Digital outputs Floating double throw contacts max contact load rating 30 V 1 A The relays must always be operated within the specified data Inductive or capacitive loads are to be connected with appropriate protective measures freewheel ing diodes for i...

Страница 40: ... Span reference gas valves 1 to 5 Alarm value 1 DO2 Alarm value 2 DO3 Alarm value 3 DO1 Alarm value 4 DO2 Alarm value 5 DO3 Alarm value 6 DO4 Alarm value 7 Alarm value 8 Alarm value 9 Alarm value 10 Measuring range switch over Measuring range feedback Sample component switch over Sample component feedback Bus DI 1 Bus DI 2 Bus DI 3 Bus DI 4 Bus DI 5 Bus DI 6 Bus DI 7 Bus DI 8 External error 2 DI3 ...

Страница 41: ... Profibus As an option either the Modbus module or the Profibus module can be in stalled in the gas analyzer Ethernet port The Ethernet 10 100BASE T interface of the gas analyzer is used for communication with the ECT configuration software see page 53 for gas analyzer configuration and software update for data transmission using the Modbus TCP IP protocol and for transmission of the QAL3 data if ...

Страница 42: ... into the terminal housing through the EMC cable glands with clamping insert for the braided shield M16 EMC and M20 EMC see the following overview Connecting cable Screwed cable gland Permissible external diameter of cable Digital inputs outputs M20 6 to 12 mm Analog outputs M20 6 to 12 mm EL3060 Uras26 data transmission M20 EMC 7 to 12 mm EL3060 Uras26 power supply M20 EMC 7 to 12 mm Modbus Profi...

Страница 43: ... Insert the clamping insert and the cable in the gland body and screw up the coupling nut Pass cable through a screwed cable gland without clamping insert 1 Undo the coupling nut on the screwed cable gland and remove the seal ing gasket 2 Slide the coupling nut and the sealing gasket over the cable 3 Insert the cable and the sealing gasket in the gland body and screw up the coupling nut Connect po...

Страница 44: ...ualization Has the external equipotential bonding connection of the analyzer unit been connected to the local potential equalization Has the external equipotential bonding connection of the control unit been connected to the local potential equalization Connection of the electrical lines Does the mains voltage correspond to the permissible operating voltage 100 to 240 V AC see type plate Are all e...

Страница 45: ... locked against rotation with the socket head hex screws Integrity of the housing of the control unit Is the housing of the control unit intact Is the housing of the control unit tightly closed Is the housing cover screwed in all the way and locked against rotation with the socket head hex screw Is the seal in the cover of the terminal housing intact Is the cover of the terminal housing tightly cl...

Страница 46: ...itched on A potentially explosive gas air mixture in the gas feed paths is thereby removed Purge gas for non flammable sample gas Clean instrument air from non hazardous areas Purge gas for flammable sample gas Nitrogen Purge gas volume 5x volume of the gas feed paths Purge gas flow approx 30 l h Purging time at least 3 min The purge gas for purging the EL3060 Uras26 analyzer unit may not contain ...

Страница 47: ...80 of the gas analyzer and alter if necessary 5 After the warm up phase has ended the gas analyzer is ready to carry out measurements Duration of the warm up phase Uras26 approx hour without approx 2 5 hours with thermostat Magnos206 approx 2 hours Magnos28 approx 2 to 4 hours Caldos27 approx hour Caldos25 1 to 4 hours depending on the measuring range 6 Check the calibration see page 58 of the gas...

Страница 48: ...ed display this signals that the measured value exceeds the meas uring range limits Status icons An automatic calibration see page 62 is executed The icon also appears in the menu title line in menu mode see page 50 A status message see page 132 is active The status signal see page 130 Maintenance request is active The icon also appears in the menu title line in menu mode see page 50 The status si...

Страница 49: ...If a status message is active press the key to display the message list see page 132 Number of decimal places When the screen displays the measured value in physical units e g ppm the number of places after the decimal point depends on the size of the set measuring range Span Places after the decimal point 0 05 5 0 5 4 5 3 50 2 500 1 500 0 For the display of the measured value as a percentage of t...

Страница 50: ...peration Calibration Manual Calibration Zero Point Single Point Setup Calibration Data Test Gas Set Points Maintenance Diagnosis Device Status Status Messages Key functions in menu mode 3 point menu Select menu item Return to the next higher menu OK Return to measuring mode see page 48 Component list Select component or OK Call up selected component for processing Parameter list selector Select pa...

Страница 51: ... to press the keys and in succession Each key stroke is acknowledged by display of the character The entered password remains active until the user returns to the measuring mode or the gas analyzer automatically switches over to the measuring mode through the time out function Time out function If the user does not press a key for more than approx 5 minutes during the selection of menu items the g...

Страница 52: ...52 EL3060 CONTINUOUS GAS ANALYZERS OI EL3060 EN REV A Menu Overview of the menu This menu depends on the configuration of the gas analyzer ...

Страница 53: ...tic calibration see page 63 start of the cycle X X Test gas concentration see page 61 X X X Purging times see page 63 X X Output current response see page 63 for automatic and manual cali bration X Calibration method see page 63 Magnos206 Magnos28 X X Manual calibration Calibration method see page 67 X X Test gas concentration see page 61 X X Execute calibration see page 68 X Maintenance functions...

Страница 54: ...information on Modbus can be found in the technical information EL3000 Modbus and EL3010 C Modbus via TCP IP Setting up the communication between the gas analyzer and the computer Basically the following steps are required to set up the communication be tween the gas analyzer and computer 1 Check and set the TCP IP parameters in the gas analyzer and the com puter 2 Establish and test the Ethernet ...

Страница 55: ...If the parameter DHCP is set to off the Ethernet configuration is reset to the standard configuration default IP address this will prevent the inad vertent assignment of an IP address from a DHCP pool NOTE The parameter DHCP must be set to off when the gas analyzer is not connected to a network This prevents the gas analyzer from constantly trying to connect to a network Addresses The IP address I...

Страница 56: ... termi nal layout 1 3 3 1 2 6 6 2 Connection via an Ethernet network twisted pair cable with RJ45 connect ors The cables are standard Ethernet cables and are not part of the scope of supply and delivery of the gas analyzer Test the Ethernet connection To test the Ethernet connection enter the following in the computer in Start Execute ping IP address with IP address IP address of the gas analyzer ...

Страница 57: ...connection Receiving configuration data After communication has been started the configuration data can be re ceived from the gas analyzer Menu File Receive Data or Sending configuration data After the configuration data been has edited it can be sent to the gas ana lyzer The configuration mode is active after an automatic cold restart of the gas analyzer Menu File Send Data or Saving configuratio...

Страница 58: ...ngest pre set low pass time constants see page 90 plus the purging time see page 63 after the following gas change test gas sample gas There are two possibilities in the case of manual calibration If no valves are configured the status signal is cleared on exiting the calibration menu If at least one sample gas valve or a digital output with a valve function has been configured the status signal i...

Страница 59: ...bration remain in effect Wait until the warm up phase has ended The gas analyzer may not be calibrated until the warm up phase has been concluded Duration of the warm up phase Uras26 approx hour without approx 2 5 hours with thermostat Magnos206 approx 2 hours Magnos28 approx 2 to 4 hours Caldos27 approx hour Caldos25 1 to 4 hours depending on the measuring range Atmospheric pressure effect If a p...

Страница 60: ...utput DO4 on digital I O module 1 see page 39 standard con figuration or by means of three external solenoid valves for sample gas zero ref erence gas and span gas each of which is controlled via an appropriately configured digital output see page 39 or by means of a multidirectional cock Test gas infeed for automatic calibration The prerequisite for the automatic calibration procedure is that at ...

Страница 61: ...ibration The set points of the test gas concentrations for the manual calibration can also be set during calibration see page 68 and in the configurator see page 63 Zero point set point Value range Lower range value of the physical measuring range minus 20 of the measurement span up to the upper range value of the physical meas uring range End point set point Value range Lower range value of the p...

Страница 62: ...ually started see page 66 on the dis play and operator control unit Menu path Operation Calibration Automatic Calibration Disabling the automatic calibration A control signal at digital input DI2 Disable automatic calibration on digital I O module 1 see page 39 standard configuration is required to disable the automatic calibration Requirements for the control signal High level 12 to 24 V Automati...

Страница 63: ...nu path Setup Calibration Data Autocal Settings Settings in the configurator and in the instrument All parameters of the automatic calibration can be set in the configurator see page 53 Some of the settings can also be made directly on the instru ment Control of the automatic calibration ...

Страница 64: ...he configurator must be used to set whether the signals at the current outputs analog outputs follow the changes in measured values during the calibration or are held at the last value measured before the start of the calibration If the current signals are configured to hold the alarm value monitoring is not active during the calibration The setting of the output current response is effective for ...

Страница 65: ...time should be set at least three times the T90 time of the over all analyzer system Calibration method Analyzer Calibration method Remark Uras26 Zero point end point calibration cannot be changed Magnos206 Magnos28 Zero point end point calibration or substitute gas calibration or single point calibration If a substitute gas component has been installed in the Magnos206 see page 73 or Magnos28 see...

Страница 66: ...approx 2 hours Magnos28 approx 2 to 4 hours Caldos27 approx hour Caldos25 1 to 4 hours depending on the measuring range Start automatic calibration manually Abort automatic calibration manually NOTE If the automatic calibration is aborted the analyzer is in an undefined state with respect to the calibration For example the zero point calibration may have been completed and calculated but the end p...

Страница 67: ... point calibration If a substitute gas component has been installed in the Magnos206 see page 73 or Magnos28 see page 75 analyzer the substitute gas calibration is set ex works as the calibration method otherwise the zero point end point calibration is set The single point calibration can be se lected as an alternative Caldos27 Zero point end point calibration or single point calibration set ex wo...

Страница 68: ...ed Duration of the warm up phase Uras26 approx hour without approx 2 5 hours with thermostat Magnos206 approx 2 hours Magnos28 approx 2 to 4 hours Caldos27 approx hour Caldos25 1 to 4 hours depending on the measuring range NOTES A zero point calibration must always be carried out before an end point calibration A zero point calibration can also be carried out on its own Manual calibration cannot b...

Страница 69: ...ation as soon as the measured value display is stable 6 Store calibration or repeat calibration End point calibration with calibration cell option with Uras26 1 Select menu Calibration Cell 2 Select sample component or All 3 Connect zero reference gas if not already connected 4 Start calibration as soon as the measured value display is stable 5 Store calibration or repeat calibration 4 The paramet...

Страница 70: ...enu Manual Calibration is used to select whether each sample component is calibrated individually or all sample components are calibrated together in the zero point calibration of the Uras26 It is also used to select whether the end point calibration of the Uras26 is carried out with calibra tion cells or test gases Calibration of the Uras26 together with a Magnos206 or Magnos28 or Caldos27 or Cal...

Страница 71: ...se cross sensitivity i e which only consists of the sample component and an inert gas e g N2 Test gases Analyzer Test gas for zero point calibration Test gas for end point calibration Uras26 with calibration cells automatic calibration N2 or air or IR sample component free gas calibration cells Uras26 without calibration cells automatic calibration N2 or air Span gas Uras26 without calibration cel...

Страница 72: ...known and constant rTC value possibly also dried room air Calibration cells or span gas Uras26 Caldos27 manual calibration Zero reference gas for Uras26 or Caldos27 or IR sample component free test gas with a known rTC value Span gas for all sample components in the Uras26 and Caldos27 possibly only for the Uras26 if a single point calibration is carried out for the Cal dos27 Uras26 Caldos25 autom...

Страница 73: ... NOTE Substitute gas calibration must always be used to calibrate all sample gas and substitute gas components if the analyzer is set up for substitute gas calibration Zero point end point calibration either in the sample compo nent or substitute gas measurement ranges leads to erroneous analyzer calibration Single point calibration The long term sensitivity drift of the Magnos206 is less than 0 0...

Страница 74: ...nown O2 concen tration Magnos206 with sup pressed measuring range Test gas with O2 concentration near the starting point of the measuring range Test gas with O2 concentration near the end point of the measuring range Magnos206 with single point calibration Test gas with O2 concentration in an existing measuring range or ambient air Same moisture content as pro cess gas Magnos206 with substitute ga...

Страница 75: ...on must always be used to calibrate all sample gas and substitute gas components if the analyzer is set up for substitute gas calibration Zero point end point calibration either in the sample compo nent or substitute gas measurement ranges leads to erroneous analyzer calibration Single point calibration The long term sensitivity drift of the Magnos28 is less than 0 15 of meas ured value per three ...

Страница 76: ...entration near the end point of the measuring range Magnos28 with single point calibration Test gas with O2 concentration in an existing measuring range or ambient air Same moisture content as pro cess gas Magnos28 with substitute gas calibration Oxygen free process gas or substi tute gas O2 in N2 Substitute gas e g dried air CAUTION In order to avoid accumulations of explosive gas mixtures do not...

Страница 77: ...aldos27 to be configured The single point calibration with standard gas has an effect on all the other sample components configured in the Caldos27 N2 with the measured value 10 000 rTC is set ex works as the standard gas If another standard gas is used for the manual calibration its rTC set point must be input during the calibration Standard gas rTC set point N2 10 000 rTC Air 10 070 rTC Ar 7 200...

Страница 78: ...as concentration Caldos27 with a suppressed measuring range Test gas with a sample component concentration near the starting point of the measuring range Test gas with a sample component concentration near the end point of the measuring range Caldos27 with single point calibration Test gas with a known and constant rTC value standard gas possibly also dried room air Dew point The dew point of the ...

Страница 79: ...termined in this calibration NOTE Substitute gas calibration must always be used to calibrate all sample gas and substitute gas components if the analyzer is set up for substitute gas calibration Zero point end point calibration either in the sample compo nent or substitute gas measurement ranges leads to erroneous analyzer calibration Associated gas effect The measurement technique of the Caldos2...

Страница 80: ...es Two initial measuring ranges Measuring range 2 MR2 Initial measuring range physical measuring range Measuring range 1 MR1 Initial measuring range physical measuring range Span MR1 span MR2 One measuring range with a suppressed zero point one initial measuring range Measuring range 2 MR2 Measuring range with suppressed zero point Measuring range 1 MR1 Initial measuring range Upper range value of...

Страница 81: ...priately configured digital outputs see page 82 it is independent of the selected type of measuring range switch over The gas analyzer is set ex works to measuring range 2 and to manual meas uring range switch over Measuring range configuration The measuring ranges can be configured either in the configurator see page 82 or in the gas analyzer see page 84 Configuration of in the configurator in th...

Страница 82: ...an analog output and a digital input is assigned to the detector Range limits and autorange switch over thresholds The lower and final values of the measuring range and the autorange changeover thresholds are configured in the measuring range dialog Meas urement Range NOTE The values of the autorange switch over thresholds must both be in the range Measuring range 2 lower range value up to measuri...

Страница 83: ... input X22 DI4 for external control of the measuring range switch over MR Control The digital output X22 DO4 for the measuring range feedback signal MR Feedback Mode of functioning of the digital inputs and outputs for the measuring range switch over and feedback Active range Switching state Digital input Digital output Inputs and outputs not inverted Possible circuitry for the inputs and outputs ...

Страница 84: ...ver from measuring range 2 to measuring range 1 NOTES The automatic measuring range switch over Autorange can only be con figured if an analog output has been assigned to the detector The externally controlled measuring range switch over DI Control can only be configured if an analog output and a digital input is assigned to the detector The values of the autorange switch over thresholds must both...

Страница 85: ...ing range must be within the physical measuring range Setting range The measuring range can be freely set within the limits of the physical measuring range Physical measuring range The analyzer has one physical measuring range per sample component The limits of this measurement range are determined by the minimum and the maximum value of the product of the gas concentration and measurement cell le...

Страница 86: ...value of the measuring range must be within the physical measuring range Setting range The measuring range can be freely set within the limits of the physical measuring range It is set ex works to 0 to 25 100 vol of O2 or per order The smallest measuring range is 0 to 0 5 vol of O2 Measuring range with a suppressed zero point suppressed measuring range The suppression ratio is max 1 10 e g 19 to 2...

Страница 87: ...e measuring range and the end value of the measuring range must be within the physical measuring range Setting range The measuring ranges can be freely set within the limits of the physical measuring range see page 80 The measuring ranges are set ex works to 0 to 25 vol of O2 and 0 to 100 vol of O2 or per order The smallest measuring range is 0 to 0 5 vol of O2 The smallest span of a measuring ran...

Страница 88: ...e measuring range and the end value of the measuring range must be within the reference measuring range Setting range The measuring range can be set by the user within the limits applicable for the sample component It is permanently set to rTC 0 to 64 000 for the factory set component Relative thermal conductivity The largest measuring range is 0 to 100 vol or 0 vol to saturation de pending on the...

Страница 89: ...rrence of an alarm value event in or out to the update of the output Value range 0 to 60 000 ms Confirmation Required If an alarm value is exceeded the output signal is not reset until the alarm value has been fallen below again and the status message has been acknowledged by the user NOTE If several sample components have been configured in the gas analyzer and alarm values assigned to these samp...

Страница 90: ... non linear filter with 2 low pass time constants and a switching threshold can be configured for each sample component Low pass time constant Value range 0 to 60 s Low pass time constant for non linear filter Value range 0 to 60 s Switching threshold for non linear filter Value range 0 to 9 99 of the physical measur ing range If the threshold is crossed the low pass time constant for non linear f...

Страница 91: ... Operation Switch over Active Component Active component The Active component parameter appears in the Magnos206 Magnos28 Caldos27 and Caldos25 analyzers Several sample components can be configured and calibrated in these ana lyzers however only the active component is measured and displayed ...

Страница 92: ...The respectively configured digital output is set for feedback of the active sample component After a restart of the gas analyzer the sample component which was last saved as active is active again unless there is a signal present on one of the configured digital inputs Configuration with ECT In the example shown in the figure the following digital inputs and outputs are assigned to the sample com...

Страница 93: ...een entered during the configuration of the component Changing the unit of a component is possible for the following analyzers Analyzer Physical units Uras26 ppm vol mg m3 g m3 Magnos206 ppm vol Magnos28 ppm vol Procedure 1 In ECT start the communication with the gas analyzer and transfer the configuration data from the gas analyzer to the computer 2 In the tree view click the sample component who...

Страница 94: ...t be deleted NOTE If a sample component is deleted its calibration data will be lost It is there fore recommended that the ECT software tool is used to make a back up copy of the instrument data record before a sample component is deleted In the gas analyzer In the gas analyzer a sample component which is to be measured and dis played is selected from a maximum of five sample components in the Act...

Страница 95: ...ed to several signal inputs or outputs Depending on the num ber of available digital inputs several external signals can be configured Analog outputs The measured values are assigned to the analog outputs see page 39 AO1 AO2 etc in the order of the configuration A short cut menu in which you can toggle between 0 20 mA and 4 20 mA is opened by right clicking the name of the analog output Digital ou...

Страница 96: ...ters no blanks or special characters DHCP off IP address IP address mask and IP gateway address The network name can only be altered in the configurator see page 53 The default network name consists of EL3K and the last six positions of the MAC address example EL3KFF579A If the parameter DHCP is set to off the Ethernet configuration is reset to the standard configuration default IP address this wi...

Страница 97: ...EL3060 CONTINUOUS GAS ANALYZERS OI EL3060 EN REV A 97 Setting the date and time Menu path Setup Device Settings Date Time ...

Страница 98: ...he user interface Menu path Setup Device Settings Language Language selection Two languages which can be toggled are available in the gas analyzer s user interface English is permanently set ex works the second language can be configured by means of the ECT software tool see page 99 ...

Страница 99: ... has been installed on the computer and the current language files are stored in the folder Analyze IT ECT Languages 1 Open the ECT software tool 2 Click the command Communication Properties in the Options menu or click the icon in the toolbar 3 Enter either the network name server name or the IP address of the gas analyzer in the Communication Properties dialog 4 Close the dialog by clicking OK ...

Страница 100: ...e menu or click the icon in the toolbar The configuration data is transferred from the gas analyzer to the com puter 6 Click the command Send Language File in the Options menu or click the icon in the toolbar 7 Click the browse button beside the Change Language field in the Send Language File dialog ...

Страница 101: ...ed language file in the Open dialog and continue by clicking Open 9 The selected language is displayed in the Change Language field in the Send Language File dialog 10 Close the dialog by clicking OK The selected language is transferred from the computer to the gas ana lyzer ...

Страница 102: ...tection variants Access to the calibration menu is not included in the password protec tion Access to all instrument functions is included in the password protec tion for instruments with SIL certification Configuring the password The password is set in the configurator see page 53 in the Options Password menu It consists of a four digit number each of the numbers may only have the values 1 2 and ...

Страница 103: ...pect the numbers 1 2 and 3 are assigned to the three keys and as shown in the illustration Example If the password 1213 has been configured the user has to press the keys and in succession Each key stroke is acknowledged by display of the character The entered password remains active until the user returns to the measuring mode or the gas analyzer automatically switches over to the measuring mode ...

Страница 104: ...software Additional changes to the configuration of the gas ana lyzer using the ECT software tool must be carried out in a separate step Executing a software update 1 Open the ECT software tool 2 Click the command Communication Properties in the Options menu or click the icon in the toolbar 3 Enter either the network name server name or the IP address of the gas analyzer in the Communication Prope...

Страница 105: ...erred from the gas analyzer to the com puter 6 It is recommended that a back up copy of the configuration data is made before carrying out a software update Click the command Save or Save as in the File menu in the toolbar and store the configuration data under a suitable file name 7 Click the command Software Update in the Options menu or click the icon in the toolbar ...

Страница 106: ... gas analyzer set in Step 3 appears in the Software update dialog Close the dialog by clicking OK The new software is uploaded to the gas analyzer 10 After completion of the update the following message is displayed Close the window by clicking OK The gas analyzer restarts Booting NOTE The software update and the restart of the gas analyzer take approx 5 minutes ...

Страница 107: ...d documentation of drift and precision at the zero point and the reference point Analysis by means of CUSUM and Shewhart control charts see page 108 Storage of the QAL3 data in the gas analyzer max 1 year Display and request of the QAL3 data and configuration see page 110 by means of Web browser Status messages if deviations outside the specifications occur Export of the data for further processin...

Страница 108: ...isite correction of the AMS dt Difference between the current instrument display of the AMS and the reference value Note the preceding sign Sum pos p Interim standardized sum total of the positive drift of the AMS Sum pos t Standardized sum total of the positive drift of the AMS at the point of time t N pos t Number of instrument displays since a positive deviation occurred Sum neg p Interim stand...

Страница 109: ...drift of the AMS The differences dt between the measured values and the set points at the zero point and the reference point are determined These differences must be less than or equal to the standard deviation sAMS multiplied by a factor of 2 If the difference for a measured value is greater the measured value is marked with the status Out of Control ...

Страница 110: ...or and establish the connection The QAL3 monitoring home page of the EasyLine EL3000 Series is opened Configuring the sample component 1 Click QAL3 Monitoring on the QAL3 monitoring home page 2 Click Components sample components on the QAL3 Monitoring page 3 Click the sample component to be configured on the Components page 4 Enter the following data and values in the Edit Component page Active QA...

Страница 111: ...ge of the maxi mum number Maximum number of data entries sufficient for at least n calibra tions of all sample components Check and if required change the value for Display Warning when per centage is reached Display warning when the percentage value set here has been reached 4 Exit the page by clicking Save or Cancel NOTE The configuration changes are securely stored against power failure if the ...

Страница 112: ...e QAL3 values are printed in order of date and time The latest value is shown at the top of the display If required change the number of lines to be displayed per page in the Display n lines per page field at the end of the page Printing the control chart 1 Click Print list at the end of the QAL3 Monitoring page The list is displayed in a new Web browser window Recommendation select the page orien...

Страница 113: ...nged in the Edit data page Technician Comment sAMS SAMS value for zero point or reference point 3 Exit the page by clicking Save or Cancel Deleting an individual QAL3 value 1 Click the number of the QAL3 value column No to be deleted in the control chart display see page 112 on the QAL3 Monitoring page 2 Click Delete on the Edit data page 3 Acknowledge the subsequent query Are you sure you want to...

Страница 114: ...or the desired sample component 4 Click Export data at the end of the page The QAL3 data of the displayed control chart is exported to a text file txt 5 Open the text file or store it if required under a new name 6 If required repeat steps 2 to 5 for further control charts Deleting QAL3 data 1 Click QAL3 Monitoring on the QAL3 monitoring home page 2 Click Settings on the QAL3 Monitoring page 3 Cli...

Страница 115: ...ction and maintenance CAUTION The tasks described in this chapter require special training and under some circumstances involve working with the gas analyzer open and powered up Therefore they should only be performed by qualified and specially trained personnel ...

Страница 116: ... gas path inside the gas analyzer has been opened the seal integrity should be tested with helium at a leak rate of 2 10 4 hPa l s As an alternative to the helium leak test the pressure drop method described in the section Checking the seal integrity of the gas feed paths see page 117 can be used In this respect the test pressure is in creased to pe 400 hPa 400 mbar and the test duration to 15 min...

Страница 117: ... 2 Connect the T piece with the shut off valve to the inlet of the gas feed path to be tested by means of the flexible tubing 3 Connect the free end of the T piece to the pressure gauge 4 Blow air or nitrogen through the shut off valve until the sample gas feed path is under a positive pressure of pe 50 hPa Maximum positive pressure pe 150 hPa 5 Close the shutoff valve The pressure should not chan...

Страница 118: ...used to set the status Maintenance mode see page 130 while maintenance work on the gas analyzer e g a seal integrity test is in progress As long as the maintenance switch is set to On the icon is flashing in the display The status signal Maintenance mode is output and thus the gas analyzer signals that the current measured values are to be discarded as process measured values ...

Страница 119: ...that the gas ana lyzer has been calibrated with the wrong test gases What does the calibration reset do The calibration of the gas analyzer is reset to the ex works calibration set tings by the calibration reset Furthermore the offset drift and the amplifi cation drift are electronically reset to the ex works calibration settings Status signal The status signal Maintenance mode see page 130 is act...

Страница 120: ... also recom mend measuring the calibration cell after the measuring range see page 86 set by the user has been calibrated with test gases for the first time and always after the test gas has been changed Before measuring the calibration cell Before the calibration cell is measured the zero point and end point of the sample components must be calibrated with test gases Feed in zero reference gas Ze...

Страница 121: ...t basic calibration Delta drift The offset and amplification delta drift values are calculated between the last and last but one automatic calibration They are deleted by a manual zero point or end point calibration NOTES The drift values are displayed in percentages of the customer measuring range i e the measuring range see page 80 pre set at the factory see analyzer data sheet see page 33 The d...

Страница 122: ... effect of a change in atmospheric pressure on the measured value is minimized by the automatic internal pressure correction Pressure correction in the Magnos206 The Magnos206 without an integrated pressure sensor is calibrated ex works for an atmospheric pressure of 1013 hPa If the atmospheric pressure at the installation site deviates from 1013 hPa the current atmospheric pressure can be entered...

Страница 123: ...f the pressure sensor so that the sample gas pressure does not distort the measured pressure value After the pressure sensor has been calibrated the zero point and end point must be checked and recalibrated if necessary The pressure sensor cannot be calibrated while an automatic calibration is in progress Calibrate the pressure sensor 1 Select the menu item Atmospheric Pressure 2 Set the pressure ...

Страница 124: ...le field over which a textbox moves runs horizontally through the display from right to left The display test is ended by pressing any key Keypad test 5 square fields appear in the display Test If the user presses any key the field assigned to the key is inverted dark as long as the key is held down The keyboard test is ended by pressing the OK key twice ...

Страница 125: ... digital inputs is ended by pressing the key or after ap prox 5 minutes through the time out function see page 50 all digital in puts are thereby reset to the status OK and the status signal Maintenance mode is canceled Test of the digital outputs The digital outputs DO available in the digital I O modules see page 39 installed in the instrument are shown in the list They are named according to th...

Страница 126: ...24 X26 Test 1 Remove the connector with the connected signal lines from the analog output module 2 Select the analog output to be tested with or 3 Call up the value change with 4 Change the displayed value digit by digit with or and confirm the change with OK Result the current signal at the analog output changes its value the status display changes from OK to Test and the status signal Maintenanc...

Страница 127: ...3060 EN REV A 127 Device information Menu path Maintenance Diagnosis Device Information Display The serial number the version number the date of the software and the hardware index are displayed for the instrument and the installed modules ...

Страница 128: ...low values Drift values Analyzer specific values In combination with mobile devices smartphone tablet etc Dynamic QR Code represents an innovative way of customer s communication which allows for instance improved case specific support by ABB resulting in an increased availability of analyzer assets Dynamic QR Code is compatible with the ABB application my Installed Base as well as with standard Q...

Страница 129: ...R code with OK 3 Modify QR code resolution with if necessary 4 Scan QR code 5 Return to selection with Recommended QR code scanner applications ABB recommends the use of the following QR code scanner applications available free of charge for iOS and Android my Installed Base by ABB Download from App Store Download from Google Play QR Scanner by Kaspersky Download from App Store Download from Googl...

Страница 130: ...sured value is not a process measured value and is to be discarded Overall status The overall status is always set in conjunction with the status Error and for individual messages in conjunction with the status Maintenance request it is not set in conjunction with the status Maintenance mode Status icons An automatic calibration see page 62 is executed The icon also appears in the menu title line ...

Страница 131: ...alog digital converter Status messages requiring acknowledgment and troubleshooting The instrument may not operate normally after the status has been cleared the operator must therefore acknowledge the status and eliminate the cause of the status message The status signal is reset and the status mes sage disappears as soon as the operator has acknowledged it and the cause of the status message has...

Страница 132: ...quires the immediate intervention of the user The measured value is invalid W Status Maintenance re quest A status has occurred in the gas analyzer which will soon require the intervention of the user The measured value is valid F Status Maintenance mode A calibration is being carried out in the gas analyzer or the maintenance switch has been set to On The measured value is not a process meas ured...

Страница 133: ...7 W a The drift values exceed the QAL3 limits Repeat the calibration Maintenance of AMS required 250 A S aQ The analyzer could not be found Check the connectors and cabling 251 A S aQ The connection to the analyzer has been lost Check the connectors and cabling 252 A S aL The EEPROM data of the analyzer is defec tive Check the configuration with TCT 253 A S aL Communication with the analyzer is fa...

Страница 134: ...e range Manually calibrate the indicated detector at the end point This message is generated by automatic calibration Permissible range 15 of the sensitivity 6 of the sensitivity for measurements on plants subject to ap proval pursuant to the 27th and 30th Federal Regulation on Immissions 308 A S aQ A calculation error occurred during calcula tion of the measured value Switch the power supply off ...

Страница 135: ...k sample preparation Alarm value 1 25 of MRS 343 A S a The flow falls below limit value 2 Check sample preparation Alarm value 2 10 of MRS Automatic calibration is interrupted and disabled 378 A S aL The chopper wheel is blocked Visual check Notify Service 379 A S aL Chopper wheel speed not OK Notify Service 380 A S aL IR source element or electronics defective Notify Service 381 A S aL High volta...

Страница 136: ...red Repeat the calibration Check the configura tion with TCT Notify Service 517 F a Instrument is in operation 518 iQ The calibration could not be carried out because the measured value is unstable Check the test gas supply and infeed repeat the calibration 519 iQ The calibration could not be carried out because the preamplifier is overdriven Check the test gas supply and infeed repeat the calibra...

Страница 137: ...s analyzer for seal integrity Outlet pressure not the same as atmospheric pressure Ensure that the outlet pressure is the same as the atmospheric pressure Conduct waste gases directly into the atmosphere or through a line with a large internal diameter which is as short as possible or into a gas dis charge line Do not conduct waste gases via restrictions or shut off valves Measured value display i...

Страница 138: ... the gas analyzer you will find it on the type plate and in the analyzer data sheet The software version of the gas analyzer you will find it in the analyzer data sheet and in the menu Maintenance Diagnosis Instrument Info An exact description of the problem or the status as well as the number of the status message This information will enable the service personnel to help you quickly Have the ana...

Страница 139: ...as analyzer in bubble wrap or corrugated cardboard When shipping overseas additionally shrink wrap the gas analyzer air tight in 0 2 mm thick polyethylene film adding a drying agent such as silica gel The amount of drying agent should be appropriate for the package volume and the expected ship ping duration at least 3 months 3 Pack the gas analyzer in an adequately sized box lined with shock absor...

Страница 140: ...panies Bear the following in mind when disposing of this product and its packaging This product is under the open scope of the WEEE Directive 2012 19 EU and relevant national laws The product must be supplied to a specialist recycling company Do not use municipal waste collection points These may be used for privately used products only in accordance with WEEE Directive 2012 19 EU If there is no p...

Страница 141: ...e user interface 98 99 Configuring the QAL3 monitoring 107 110 Connect Electrical cables 38 43 Gas lines 36 Connecting the electrical leads 7 43 Connecting the electrical leads Safety information 38 Connecting the gas lines 7 36 Connections Electrical connections 39 Gas connections 28 30 36 Control charts 107 108 112 114 Current outputs 39 95 D Description of the gas analyzer 14 Device information...

Страница 142: ...e 6 Preparation for installation 7 17 Pressure correction 26 53 59 122 Pressure sensor 26 29 31 37 59 73 75 86 122 Purging 27 46 139 Q QAL3 monitoring 41 107 R Requirements at the installation site power supply 19 RS232 RS485 Connections 39 S Safety information 8 Safety instructions 7 9 Sample gas inlet conditions under atmospheric conditions 21 37 60 Sample gas inlet conditions with positive pres...

Страница 143: ...EL3060 CONTINUOUS GAS ANALYZERS OI EL3060 EN REV A 143 V Versions and characteristics 8 14 W Waiting time 58 Warm up phase 47 Waste gases 36 ...

Страница 144: ... prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts ...

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