ABB CEMcaptain GAA610-M, Инструкция по эксплуатации

Страница: 4 / 100

4
GAA610-M
ADVANCED EMISSION GAS MONITORING SYSTEM | OI/GAA610-M-EN REV. B
12 Diagnosis / Troubleshooting ................................ 58
Safety instructions ...............................................................58
The Dynamic QR Code..........................................................58
Application ........................................................................58
Handling ............................................................................58
Dynamic QR-Code Accessing .........................................58
Status messages ..................................................................59
Information available as digital output ........................59
Information displayed on the analyzer system ...........59
Possible status messages ...................................................59
“Status messages” table ................................................59
SCC-C – Sample gas cooler problems ............................... 66
SCC-F – Sample gas feed unit problems ........................... 67
AO2020 Gas analyzer problems .......................................... 67
AO2020-Uras26 problems .................................................. 68
Analyzer cabinet problems ................................................. 68
Analyzer cabinet air conditioner problems ...................... 69
Notify Service ........................................................................ 70
Who should you contact for further help? ................... 70
Before you notify Service … ........................................... 70
If the Service Dept. has been informed … .................... 70
Returning devices ................................................................. 70
13 Maintenance ............................................................ 71
Safety instructions ............................................................... 71
Maintenance plan ................................................................. 72
Spare parts ............................................................................ 72
Spare parts information ................................................. 72
Analyzer cabinet – Visual inspection .................................. 73
Visual inspection .............................................................. 73
Cleaning hints................................................................... 73
Status LEDs ...................................................................... 73
Calibrating the analyzer system ......................................... 74
Conversion of concentration values ............................. 74
Basics................................................................................. 74
Calibration – Principles ................................................... 74
Automatic calibration ..................................................... 75
Manual calibration ........................................................... 76
Basic calibration............................................................... 77
Measurement of calibration cells with test gas .......... 78
Checking the seal integrity ................................................. 78
When is the seal integrity check needed? .................... 78
Procedure .......................................................................... 78
Replacing the filter element in the filter unit .................... 79
Soot filter ............................................................................... 81
Changing of the filter filling and the filter element .... 81
Aqua stop filter ..................................................................... 82
Changing the aqua stop filter ........................................ 82
Ambient air filter (zero gas) ................................................ 82
Changing the ambient air filter ..................................... 82
Analyzer air conditioner ....................................................... 83
Compressor ...................................................................... 83
Inlet air filter ..................................................................... 83
Emptying the condensate collection bottle ..................... 83
SCC-C – Replace peristaltic pump hose ........................... 84
SCC-C – Clean condenser fins .............................................85
When should the condenser fins be cleaned? ............. 85
SCC-F – Replacing the diaphragm and valve plates ........ 86
Replacing the SCC-C ............................................................ 88
Remove the old SCC-C .................................................... 88
Prepare the new SCC-C .................................................. 89
Install the new SCC-C...................................................... 89
Replacing the SCC-F ............................................................ 90
Remove the old SCC-F .................................................... 90
Prepare the new SCC-F ....................................................91
Install the new SCC-F ...................................................... 92
Replacing the AO2020 ......................................................... 92
Remove the old AO2020 ................................................. 92
Prepare the new AO2020 ................................................ 93
Install the new AO2020 ................................................... 93
14 Decommissioning .................................................. 94
Safety instructions .............................................................. 94
Shutting Down the Analyzer System ................................. 94
Emptying the Condensate Collecting Bottle ................... 94
Transportation restraints activation ................................ 94
Sample Gas Feed Unit SCC-F ......................................... 94
Sample Gas Cooler SCC-C .............................................. 94
Ambient conditions ............................................................. 94
15 Recycling and disposal ...........................................95
16 Specification ...........................................................95
17 Additional documents ............................................95
18 Appendix ................................................................. 96
Fuses type 5×20mm ............................................................ 96
Location diagram ................................................................. 97
Piping diagram ..................................................................... 98
Return form ........................................................................... 99