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A B B ME A SUR EMENT & A N A LY TIC S | OPER ATING INSTRUC TION

AquaMaster4

Electromagnetic flowmeter
insertion sensor

The ideal flowmeter for potable
water distribution networks, survey
and flow investigation and
irrigation applications

Measurement made easy

Introduction

AquaMaster4 is a range of high performance
electromagnetic flowmeters for the measurement
of electrically-conductive fluids and are normally
supplied as factory-configured, calibrated systems.

This Operating Instruction provides end-user
details for AquaMaster4 insertion sensors.

For more information

Further publications for AquaMaster4 are available
for free download from:

http://new.abb.com/products/measurement-
products

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Harness the power
of electromagnetic
flowmeters

Содержание AquaMaster4

Страница 1: ...Master4 is a range of high performance electromagnetic flowmeters for the measurement of electrically conductive fluids and are normally supplied as factory configured calibrated systems This Operatin...

Страница 2: ...ments 9 Installation requirements 9 Fluid level 9 Extremes of temperature 9 Seal materials fluid temperatures 10 Pipeline forces torque 10 Spillage onto the insertion sensor 10 Flow direction 10 Envir...

Страница 3: ...4 11 Recycling and disposal 24 Disassembly 24 Disposal 24 12 Specification 25 13 Appendix 26 Declarations of conformity 26 Torque information 26 International Standard for flow measurement 26 Velocity...

Страница 4: ...ard reverse and net and pressure option of a conductive fluid The insertion sensor has been designed for use exclusively within the technical limit values indicated on the identification plate and in...

Страница 5: ...marked with this symbol may not be disposed of in European public disposal systems after 12 August 2005 To conform to European local and national regulations EU Directive 2012 19 EU European electrica...

Страница 6: ...insertion sensor Terminal box Alignment handle Insertion sensor valve Safety mechanism must be engaged see page 16 Locking collar Process connection 1 in BSP 1 5 in BSP 1 in NPT Locknut Label see page...

Страница 7: ...ngress protection rating G Insertion sensor length H Insertion sensor disposal categories I Applicable certification Figure 2 Name plate integral insertion sensor example Remote insertion sensor 500 M...

Страница 8: ...ue to suspended loads In the case of suspended loads a danger of the load falling exists Remaining under suspended loads is prohibited Storing the insertion sensor Bear the following points in mind wh...

Страница 9: ...nsure adequate cooling is provided Pre installation requirements Before installing a remote insertion sensor check the cable is of sufficient length for application site conditions Use only a single c...

Страница 10: ...e the insertion sensor Figure 8 Spillage Flow direction The insertion sensor can be installed in one of two positions in the pipe On the center line or At the mean axial velocity point 1 8 pipe diamet...

Страница 11: ...15 and 65 ft lengths Renewable energy cable is available as a 10 m 30 ft length Localized heating welding The insertion sensor must not be submitted to localized heating during installation remember t...

Страница 12: ...0 300 500 700 or 1000 11 8 19 7 27 6 or 39 4 maximum insertion depth 800 1000 1200 or 1400 31 5 39 4 47 3 or 55 0 Thread 1 in BSP 1 5 in BSP 1 in NPT 320 12 6 113 4 5 103 4 1 M20 Cable gland shown Rem...

Страница 13: ...1 38 D Example for a pipe of internal diameter 593 mm 23 35 in F 0 861 derived from Figure 14 Fi 1 1 38 593 Fi 1 021 Pipe bore in mm Pipe bore in inches Profile factor F p 200 400 600 800 1000 1200 1...

Страница 14: ...extra source of errors ABB supply an internal pipe measuring insertion sensor pipe bore gauging tool for this purpose see Figure 15 The tool is used as follows 1 Fit the tool into the back of the valv...

Страница 15: ...on Category II of IEC 61010 All equipment connected to the transmitter s terminals must comply with local safety standards IEC 60950 IEC61010 1 Grounding IMPORTANT NOTE Only to be installed in metalli...

Страница 16: ...let potting material enter conduit if used Figure 18 Potting the remote insertion sensor terminal housing Pipeline preparation CAUTION Prepare the main or pipeline into which this insertion sensor is...

Страница 17: ...e fitted and engaged to prevent the insertion sensor being forced out under pressure Ensure the valve is fully open Suitable valve pre fitted to process Valve open close handle 25 mm 1 in Minimum clea...

Страница 18: ...rring to Figure 22 1 Measure internal diameter D of the pipe see page 14 2 Open valve A fully with valve lever B 3 Slacken nut C 4 Lower insertion sensor D into valve A 5 Slide positioning collar E do...

Страница 19: ...pipe to the top of the valve plate VP item A 3 Slacken nut B 4 Lower insertion sensor C until it touches valve plate D 5 Slide positioning collar E down to nut B and lock in place using a 4 mm hexagon...

Страница 20: ...he top of the pipe to the top of the valve plate VP item A 3 Slacken nut B 4 Lower insertion sensor C until it touches valve plate D 5 Slide positioning collar E down to nut B and lock in place using...

Страница 21: ...m see page 16 must be fitted and engaged to prevent the insertion sensor being forced out under pressure Ensure the valve is fully open Safety restraint omitted for clarity Referring to Figure 25 1 Sl...

Страница 22: ...st be checked before commissioning the insertion sensor The wiring must have been completed as described in the Installation section on page 15 The insertion sensor must be grounded correctly The ambi...

Страница 23: ...the insertion sensor is a precision built part of the equipment and must be handled with care When the insertion sensor is not in use fully retract the tip of the insertion sensor and replace the end...

Страница 24: ...00L1200 FEW4 ball valve stainless steel 11 2 in BSP 3KXF221400L1300 FEW4 bush stainless steel 11 2 in M x 1 BSP 3KXF221400L1400 FEW4 ball valve stainless steel 11 2 in NPT 3KXF221400L1500 FEW4 bush st...

Страница 25: ...32 to 140 F Conductivity 50 S cm Metrological performance and certifications Accuracy 2 of rate or 2 mm s 0 08 in s whichever is the greater Volume Refer to ISO 7145 1982 BS 1042 section 2 2 for deta...

Страница 26: ...the validating conditions can be met the method described on page 10 is the most practical It is possible to measure the velocity either on the center line which reduces sensitivity to positional err...

Страница 27: ...length is 650 mm 26 in Max velocity at 650 mm is 3 6 m s Velocity profiles background Figure 28 shows a fully developed turbulent profile of the flow within a pipe Such diagrams illustrate the distri...

Страница 28: ...reviously this process gives us the wrong answer Fortunately there is a mathematical relationship between the velocity at the center line and the mean velocity within the pipe the Profile Factor F The...

Страница 29: ...ing boss directly opposite the one already fitted IMPORTANT NOTE Due to software configuration all calculations are in metric units Therefore if using an imperial pipe the diameter MUST be converted i...

Страница 30: ...UAMASTER4 ELECTROMAGNETIC FLOWMETER INSERTION SENSOR OI FEW400 AP EN REV B Acknowledgments MODBUS is a registered trademark of the Modbus IDA organization Sensus is a registered trademark of Sensus US...

Страница 31: ...AQUAMASTER4 ELECTROMAGNETIC FLOWMETER INSERTION SENSOR OI FEW400 AP EN REV B 31 Notes...

Страница 32: ...Fax 86 0 21 6105 6677 Email china instrumentation cn abb com abb com measurement We reserve the right to make technical changes or modify the contents of this document without prior notice With regard...

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