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Chapter 2 – Installation and M/F Link Specification

2-4

ACS 600 Master/Follower Application Macro

Master/Follower Link
Specification

Size of the Link: One Master and max. 10 Follower stations. If more
than 10 followers are required, an ABB representative should be
consulted.

Transmission medium: Fibre Optic Cable.

•

Construction: Plastic core, diameter 1 mm, sheathed with
plastic jacket

•

Attenuation: 0.23 dB/m

•

Maximum Length between Stations: 10 m

•

Other:

Various lengths of fibre optic cables are available as optional add-on
kits for the ACS 600.

Connectors on the NAMC Board: Blue – receiver (HP 9534, T-1521);
grey – transmitter (HP 9534, R-2521)

Serial Communication Type: Synchronous, full Duplex

Transmission Rate: 4 Mbit/s

Transmission Interval: 4 ms

Maximum Transmission Delay: 16 ms

Protocol: Distributed Drives Communication System (DDCS)

Parameter

Minimum

Maximum

Unit

Storage Temperature

-55

+85

°C

Installation Temperature

-20

+70

°C

Short Term Tensile Force

50

N

Short Term Bend Radius

25

mm

Long Term Bend Radius

35

mm

Long Term Tensile Load

1

N

Flexing

1000

cycles

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Содержание ACS 600

Страница 1: ...ACS 600 Supplement to Firmware Manual Standard Application Program 5 0 Master Follower Application Macro...

Страница 2: ......

Страница 3: ...9 ABB Industry Oy All Rights Reserved Master Follower Application Macro Supplement to Firmware Manual Standard Application Program 5 0 3AUA489002B6145 R0125 Rev B EFFECTIVE 1 1 1999 SUPERSEDES 1997 06...

Страница 4: ......

Страница 5: ...d Supervision 3 1 Master Follower Connection Activation 3 1 Follower Station 3 2 Master Follower Connection Activation 3 2 Follower Control 3 3 Follower Supervision 3 6 Pulse Encoder Connection 3 6 Ch...

Страница 6: ...iv ACS 600 Master Follower Application Macro...

Страница 7: ...sible see Figure 1 1 Speed control of the Follower should be used when the motor shafts of the Master and the Follower drives are coupled flexibly to each other A slight speed difference between the d...

Страница 8: ...xternal control with the key on the Control Panel there should be no L on the first row of the display 8 Perform a test run with the motors still de coupled from the driven machinery Give the control...

Страница 9: ...CH2 CH3 are located on the optional NDCO 03 board The ring configuration can be used in most applications A parallel connection can also be implemented by using a branching card For more information...

Страница 10: ...d reference Not specified in this application 24 VDC max 100 mA STOP START FORWARD REVERSE RUN ENABLE4 CONST SPEED SEL2 Speed Current Relay output 1 Relay output 3 A rpm ACCEL DECEL 1 2 SEL3 EXT1 EXT2...

Страница 11: ...S 604 units connect directly to the NIOC board I O terminal blocks On ACS 607 the I O terminals of the NIOC board are optionally wired to a separate terminal block X2 at the factory ACS 60x Follower A...

Страница 12: ...Stations 10 m Other Various lengths of fibre optic cables are available as optional add on kits for the ACS 600 Connectors on the NAMC Board Blue receiver HP 9534 T 1521 grey transmitter HP 9534 R 25...

Страница 13: ...12 05 The control commands and the reference can also be given from the Control Panel To switch between local i e Control Panel and external control use the LOC REM key on the Panel L on the first row...

Страница 14: ...n speed and torque controls is required The switching can be done through a digital input of the Follower A solution is to set Parameter 11 02 EXT1 EXT2 to DI3 60 02 TORQUE SELECTOR to TORQUE and 60 0...

Страница 15: ...d containing a sign bit and a 15 bit integer It is formed from the speed reference of the Master using the values of Parameters 20 01 MINIMUM SPEED or 20 02 MAXIMUM SPEED whichever has the greater abs...

Страница 16: ...MAXIMUM SPEED 1000 rpm 20000 20 01 MINIMUM SPEED 0 rpm Master Reference Reference 1 11 05 EXT REF1 MAXIMUM rpm 0 rpm Follower Reference 0 20000 20 01 MINIMUM SPEED 1500 rpm 0 Master Reference Referen...

Страница 17: ...e reference in the Follower Parameter 11 06 EXT REF2 SELECT must be set to COMM REF Keypad Control The control commands and the reference can also be given from the Control Panel To switch between loc...

Страница 18: ...T WARNING when an error is detected on the M F Link Parameter 30 19 sets the time between the detection and the action defined by Parameter 30 18 For more information see the Firmware Manual Appendix...

Страница 19: ...via channel CH0 fieldbus master or CH2 Master ACS 600 of the NAMC Application and Motor Control board is the signal source of Start Stop and Direction commands This is the typical selection for the Fo...

Страница 20: ...IR The external speed reference is read from a source defined with Parameter 11 03 EXT REF1 SELECT Note that the critical speeds Parameter Group 25 are not considered in speed control chain The extern...

Страница 21: ...ollower Reference 1 received from the Master is multiplied with the rpm value converted from the analogue signal connected to AI1 11 06 EXT REF2 SELECT External reference 2 is the torque reference Thi...

Страница 22: ...NAMC board is the source of the fault reset signal In the Follower the fault reset signal is read from the Control Word Bit 7 received from the Master Group 60 MASTER FOLLOWER 60 01 MASTER LINK MODE T...

Страница 23: ...Firmware Manual Parameter Group 23 Speed Control PID 0 1 2 0 3 4 5 SPEED REF Speed Reference TORQ REF 1 Torque Reference TORQ REF 2 Speed Controller Output TORQ REF 3 Internal Torque Reference EXT1 E...

Страница 24: ...r 60 06 DROOP RATE TORQUE Torque reference is the reference used for the motor torque control see Figure 4 1 i e the drive is torque controlled External control location 2 EXT2 must be active to make...

Страница 25: ...in window see Figure 4 2 below If the speed error moves out of the window window control connects the error to the speed controller The speed controller output increases or decreases the internal torq...

Страница 26: ...ler Parameter 23 01 GAIN which the torque selector adds to torque reference The result is used as the internal torque reference for the ACS 600 For example in a load loss condition the internal torque...

Страница 27: ...d torque Time Actual Speed 60 05 WINDOW WIDTH NEG 1 2 3 Example 2 Window Control On in a Load Loss Condition Window Control 60 05 WINDOW WIDTH NEG 60 04 WINDOW WIDTH POS Speed Reference Actual Speed S...

Страница 28: ...cation 1 EXT1 is selected see Parameter 11 02 EXT 1 EXT 2 SELECT or External control location 2 EXT2 is selected see Parameter 11 02 EXT 1 EXT 2 SELECT and Parameter 60 02 TORQUE SELECTOR is set to SP...

Страница 29: ...3 The format is as follows x xyy where x x Actual Signal or Parameter Group yy Actual Signal or Parameter Index The default value is 202 which denotes Actual Signal Group 2 Index 02 i e 2 02 SPEED REF...

Страница 30: ...Chapter 4 Parameters 4 12 ACS 600 Master Follower Application Macro...

Страница 31: ...ENABLE 16 01 Start Stop Direction Source Selection Reference Source Selection Reference Selection MAXIMUM TORQUE 20 04 TORQUE CTRL Group 24 Torque Controller EXT1 EXT2 SELECT 11 02 CONST SPEED SELECT...

Страница 32: ...XT1 STRT STP DIR 10 01 EXT2 STRT STP DIR 10 02 DIRECTION 10 03 RUN ENABLE 16 01 Start Stop Direction Source Selection Reference Source Selection Reference Selection MAXIMUM TORQUE 20 04 TORQUE CTRL Gr...

Страница 33: ...Direction COMM MODULE EXT1 STRT STP DIR 10 01 EXT2 STRT STP DIR 10 02 DIRECTION 10 03 RUN ENABLE 16 01 Start Stop Direction Source Selection Reference Source Selection Reference Selection MAXIMUM TORQ...

Страница 34: ...Appendix A Control Signal Connections A 4 ACS 600 Master Follower Application Macro This page is intentionally left blank...

Страница 35: ...IME 2 60 00 s 22 05 DECEL TIME 2 60 00 s 22 06 ACC DEC RAMP SHPE 0 00 s 22 07 EM STOP RAMP TIME 3 00 s 23 SPEED CTRL Refer to the Firmware Manual Appendix B 24 TORQUE CTRL 24 01 TORQ RAMP UP 0 00 s 24...

Страница 36: ...P RAMP TIME 3 00 s 23 SPEED CTRL Refer to the Firmware Manual Appendix B 24 TORQUE CTRL 24 01 TORQ RAMP UP 0 00 s 24 02 TORQ RAMP DOWN 0 00 s 25 CRITICAL SPEEDS Refer to the Firmware Manual Appendix B...

Страница 37: ...23 SPEED CTRL Refer to the Firmware Manual Appendix B 24 TORQUE CTRL 24 01 TORQ RAMP UP 0 00 s 24 02 TORQ RAMP DOWN 0 00 s 25 CRITICAL SPEEDS Refer to the Firmware Manual Appendix B 26 MOTOR CONTROL...

Страница 38: ...Appendix B Parameter Settings B 4 ACS 600 Master Follower Application Macro...

Страница 39: ...peed limit Follower actual speed starts to rise rapidly Absolute value of the speed error SPEED REF 3 ACTUAL SPEED exceeds the value set with Parameter 60 05 WINDOW WIDTH NEG As a consequence the Wind...

Страница 40: ...ence increases to keep the speed constant Drooping in the Master increases Speed decreases slightly The Follower now runs a little faster than the Master When the friction returns to normal the Follow...

Страница 41: ......

Страница 42: ...ABB Industry Oy Drives P O Box 184 FIN 00381 Helsinki FINLAND Telephone 358 10 222 000 Telefax 358 10 222 2681 Master Follower Macro EN 3AUA489002B6145 R0125 Rev B EFFECTIVE 1 1 1999...

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