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6.5

Exchanging protection relay

•

To exchange the protection relay with another identical unit, remove the protection
relay and install the new one.
The exchangeable units can be found from the PartsOnLine system, see

www.abb.com/partsonline

. Use of PartsOnLine requires user registration.

•

To exchange a protection relay to a different unit, change the case and connect the
wires.

1MAC457436-IB B

Section 6

Removing, repairing and exchanging

620 series ANSI

Installation Manual

Содержание 620 Series ANSI

Страница 1: ...Relion Protection and Control 620 series ANSI Installation Manual ...

Страница 2: ......

Страница 4: ...t is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of the ABB Group All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders Warranty Please inquire about the terms of warranty from your nearest ABB represent...

Страница 5: ...cted and communicate data and information via a network interface which should be connected to a secure network It is the sole responsibility of the person or entity responsible for network administration to ensure a secure connection to the network and to take the necessary measures such as but not limited to installation of firewalls application of authentication measures encryption of data inst...

Страница 6: ...lectrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The product is designed in accordance with the international standards of t...

Страница 7: ...always be followed The frame of the protection relay has to be carefully grounded When the plug in unit has been detached from the case do not touch the inside of the case The relay case internals may contain high voltage potential and touching these may cause personal injury The protection relay contains components which are sensitive to electrostatic discharge Unnecessary touching of electronic ...

Страница 8: ......

Страница 9: ...aging 9 Inspecting product and delivery items 9 Identifying product 9 Checking delivery items 9 Inspecting product 10 Returning a product damaged in transit 10 Storing 10 Section 4 Mounting 11 Checking environmental conditions and mounting space 11 Detaching and installing the plug in unit 11 Detaching the plug in unit 11 Installing plug in unit 13 Sealing the plug in unit 16 Securing the handle 1...

Страница 10: ...6 Connecting binary signals 46 Connecting power supply 49 Connecting communication 50 Energizing the IED 50 Section 6 Removing repairing and exchanging 53 Product lifecycle 53 Checking protection relay information 53 Removing the IED 54 Sending protection relay for repair 54 Exchanging protection relay 55 Section 7 Technical data 57 Case and HMI display variants 57 Front side of the IED 57 Rear si...

Страница 11: ...rical installation The chapters are organized in the chronological order in which the relay should be installed 1 2 Intended audience This manual addresses the personnel responsible for installing the product hardware The installation personnel must have basic knowledge of handling electronic equipment 1MAC457436 IB B Section 1 Introduction 620 series ANSI 3 Installation Manual ...

Страница 12: ...ng guide Point list manual Cyber security deployment guideline GUID 06ED1128 B7CA 43DC 83B2 24A31B78D460 V1 EN Figure 1 The intended use of documents during the product life cycle Product series and product specific manuals can be downloaded from the ABB Web site http www abb com relion 1 3 2 Document revision history Document revision date Product series version History A 2012 10 31 2 0 First rel...

Страница 13: ... a hazard which could result in corruption of software or damage to equipment or property The information icon alerts the reader of important facts and conditions The tip icon indicates advice on for example how to design your project or how to use a certain function Although warning hazards are related to personal injury it is necessary to understand that under certain operational conditions oper...

Страница 14: ...hown in Courier font To save the changes in nonvolatile memory select Yes and press Parameter names are shown in italics The function can be enabled and disabled with the Operation setting Parameter values are indicated with quotation marks The corresponding parameter values are Enabled and Disabled Input output messages and monitored data names are shown in Courier font When the function picks up...

Страница 15: ...henyl ethers PBDE 0 1 Operational reliability and long life time have been assured with extensive testing during the design and manufacturing processes Moreover long life time is supported by maintenance and repair services as well as by the availability of spare parts Design and manufacturing have been done under a certified environmental system The effectiveness of the environmental system is co...

Страница 16: ...e 2 Materials of the protection relay parts Protection relay Parts Material Case Metallic plates parts and screws Steel Plastic parts PC1 LCP2 Electronics plug in module Various Plug in unit Electronics plug in modules Various Electronics LHMI module Various Plastic parts PC PBT3 LCP PA4 Metallic parts Aluminium Package Box Cardboard Attached material Manuals Paper 1 Polycarbonate 2 Liquid crystal...

Страница 17: ...liary power remove the protective film from top of the protection relay The cardboard packaging material is 100 recyclable 3 2 Inspecting product and delivery items 3 2 1 Identifying product 1 Locate the protection relay s order number from the label on top of the plug in unit 2 Compare the protection relay s order number with the ordering information to verify that the received product is correct...

Страница 18: ...as occurred during transport appropriate actions must be taken against the latest carrier Please inform the nearest ABB office or representative Notify ABB immediately if there are any discrepancies in relation to the delivery documents 3 3 Storing If the protection relay is stored before installation it must be done in the original transport casing in a dry and dust free place in accordance with ...

Страница 19: ...is available Sufficient space is needed at the front and rear of the protection relay to allow access to wires and optical fibers to provide sufficient ventilation to the protection relay and to enable maintenance and future modifications Ensure that flush mounted protection relays can be added and replaced without excessive dismantling Make sure that the ventilation holes are not blocked at any s...

Страница 20: ...nit out of the case GUID A04EACAD 96E1 435A 9E53 D25549F89459 V1 EN Figure 2 Detaching a plug in unit from the case The IED features an automatic short circuit mechanism in the CT connector Therefore detaching the plug in unit will not open the secondary circuit of the CT which could cause dangerously high voltages Do not touch terminals inside the case after removing the plug in unit Live termina...

Страница 21: ... a plug in unit with voltage or current measuring inputs can only be plugged into a corresponding case This prevents fitting an unsuitable plug in unit into a wrong case Before fitting the plug in unit into the case check that the unit and the case have the same serial number 1MAC457436 IB B Section 4 Mounting 620 series ANSI 13 Installation Manual ...

Страница 22: ...Rating label with serial number Forcing an unsuitable plug in unit into the case can break both the plug in unit and the case and may cause danger 1 Lift the handle 90 degrees and push the plug in unit into the case Section 4 1MAC457436 IB B Mounting 14 620 series ANSI Installation Manual ...

Страница 23: ...n unit into the case 2 Let the handle swing down about 45 degrees At the same time push the plug in unit into the case as far as it goes Plug in unit stops at about 0 28 inches 7 mm distance from the case 1MAC457436 IB B Section 4 Mounting 620 series ANSI 15 Installation Manual ...

Страница 24: ...ions caused by vibration pressure shock or bump seismic activity or other equivalent circumstances 4 2 3 Sealing the plug in unit The front panel of the IED has an integrated sealing screw By default the screw is screwed all the way in and is not used when installing or detaching the plug in unit 1 Open the sealing screw about nine turns 2 Thread a sealing wire through the holes in the sealing scr...

Страница 25: ...of the IED has an integrated sealing screw By default the screw is screwed all the way in and not used when installing or detaching the plug in unit Instead of sealing the plug in unit the sealing screw and the spacer supplied with the IED can be used for securing the handle in place 1MAC457436 IB B Section 4 Mounting 620 series ANSI 17 Installation Manual ...

Страница 26: ...move it 2 Re insert the sealing screw with the spacer 1 2 GUID 0C5D93F7 B0EE 4D02 AF49 105E72E421DA V1 EN Figure 7 Sealing screw with spacer 1 Spacer 2 Sealing screw Section 4 1MAC457436 IB B Mounting 18 620 series ANSI Installation Manual ...

Страница 27: ... for installation Panel cut out of 9 76 x 6 38 inches 248 x 162 mm Depth behind the panel 6 02 inches 153 mm An IED equipped with optic connections requires a minimum depth of 7 09 inches 180 mm The allowed minimum bending radius has to be checked from the optical cable manufacturer 1 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 2 Mount the case to the panel ...

Страница 28: ...ting a case into a panel cut out A 9 76 inches 248 1 mm B 6 38 inches 162 1 mm 3 Tighten the M5 T25 screws The allowed range for the fixing screws tightening torque is 0 52 0 74 foot pounds 0 7 1 Nm Section 4 1MAC457436 IB B Mounting 20 620 series ANSI Installation Manual ...

Страница 29: ...Install the plug in unit into the case There is a protective film on the top side of the IED Its purpose is to prevent debris falling inside the unit while installing electrical wiring Remove the protective film before energizing the IED 1MAC457436 IB B Section 4 Mounting 620 series ANSI 21 Installation Manual ...

Страница 30: ...gure 10 Flush mounted case and plug in unit A 10 32 inches 262 2 mm B 6 97 inches 177 mm C 9 69 inches 246 mm D 7 91 inches 201 mm E 6 02 inches 153 mm F 1 89 inches 48 mm G 6 30 inches 160 mm Section 4 1MAC457436 IB B Mounting 22 620 series ANSI Installation Manual ...

Страница 31: ...cut out with four M5 screws A B C D E 1 2 3 GUID 0501C098 6BF8 4A0C B448 B2CA8848C3FC V1 EN Figure 11 Mounting the raising frame A 10 35 inches 263 0 5 mm 1 Panel B 0 24 inches 6 mm 2 Raising frame C 5 24 inches 133 0 5 mm 3 M5 screw D 6 38 inches 162 1 mm E 9 76 inches 248 1 mm 2 Loosen the four M5 fixing screws in the case to fit the case to the raising frame 3 Remove the protective film tempora...

Страница 32: ... 74 foot pounds 0 7 1 Nm 6 Attach the protective film back on the top side of the case 7 Install the plug in unit into the case The purpose of the protective film is to prevent debris falling inside the unit while installing electrical wiring Remove the protective film before energizing the IED Section 4 1MAC457436 IB B Mounting 24 620 series ANSI Installation Manual ...

Страница 33: ... minimum bending radius from the optical cable manufacturer 4 3 4 Rack mounting the IED A mounting kit is needed for rack mounting the IED The 19 rack mounting kit includes screws and a mounting panel 1 Mount the mounting panel to a 19 rack 2 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 3 Mount the case to the panel cut out 1MAC457436 IB B Section 4 Mounting ...

Страница 34: ...ning torque is 0 52 0 74 foot pounds 0 7 1 Nm 5 Install the plug in unit into the case There is a protective film on the top side of the IED Its purpose is to prevent debris falling inside the unit while installing electrical wiring Remove the protective film before energizing the IED Section 4 1MAC457436 IB B Mounting 26 620 series ANSI Installation Manual ...

Страница 35: ... F4F5 4661 947B 1C36EAC3A8FA V1 EN Figure 15 Rack mounted IED 4 3 5 Wall mounting the IED A mounting kit is needed for wall mounting the IED 1MAC457436 IB B Section 4 Mounting 620 series ANSI 27 Installation Manual ...

Страница 36: ... 24 inches 133 mm 4 Front part E 2 61 inches 66 5 mm 5 Torx screw M5x10 4 pieces 1 Drill mounting holes according to the dimensional drawing 2 Mount the side parts with M6 screws screws not included 3 Mount the front part with the included M5 screws 4 Detach the plug in unit from the case and mount the case to the front part by tightening the integrated mounting screws 0 5 0 7 Ft Lbs 0 7 1 0 Nm Se...

Страница 37: ... 31A367B84B2E V1 EN Figure 17 Mounting the case 5 The frame can be swung out to access terminals for wiring Remove the screws as seen to swing out the frame 1MAC457436 IB B Section 4 Mounting 620 series ANSI 29 Installation Manual ...

Страница 38: ... 24 inches 57 mm 1 Remove the screws before swinging out the frame B 19 80 inches 503 mm 6 After finished wiring turn the frame to the wall again and insert all removed screws 7 Install the removed plug in unit Section 4 1MAC457436 IB B Mounting 30 620 series ANSI Installation Manual ...

Страница 39: ...ovement 4 3 6 Flush mounting the IED with a protection cover A mounting kit is needed for flush mounting the IED with a protection cover The mounting kit includes detailed mounting instructions and the protection cover Installation requirements Panel cut out of 9 76 x 6 38 inches 248 x 162 mm Depth behind the panel 6 69 inches 170 mm 1MAC457436 IB B Section 4 Mounting 620 series ANSI 31 Installati...

Страница 40: ...our M5 fixing screws in the case to fit the case into the panel cut out 2 Mount the case to the panel cut out from the front 3 Mount the protection cover from the rear 1 GUID 5CADE088 6F6B 4C85 94A3 F48F9234F7C2 V1 EN Figure 20 Mounting the protection cover 1 Protection cover 4 Tighten the M5 T25 screws Section 4 1MAC457436 IB B Mounting 32 620 series ANSI Installation Manual ...

Страница 41: ...g in unit into the case There is a protective film on the top side of the IED Its purpose is to prevent debris falling inside the unit while installing electrical wiring Remove the protective film before energizing the IED 1MAC457436 IB B Section 4 Mounting 620 series ANSI 33 Installation Manual ...

Страница 42: ...unted case and a plug in unit with the protection cover A 10 32 inches 262 2 mm B 6 97 inches 177 mm C 11 58 inches 294 1 mm D 8 70 inches 221 mm E 6 69 inches 170 mm F 1 89 inches 48 mm G 7 48 inches 190 mm Section 4 1MAC457436 IB B Mounting 34 620 series ANSI Installation Manual ...

Страница 43: ... Drill a hole Ø 0 38 inches 10 mm in the wall of the supervised space A B C D A040183 V2 EN Figure 22 Dimensions of the lens sensor A 0 14 inches 3 5 mm B 0 39 inches 9 9 mm C 0 37 inches 9 5 mm D 0 75 inches 19 1 mm 2 Fit the lens sensor into the hole and fasten it with a self tapping M3 screw Alternatively the lens sensor can be fastened with a cable tie To do this secure the cable tie to a suit...

Страница 44: ...EN Figure 23 Mounting the lens sensor 3 Make sure that the cable tie lies in the groove of the sensor to prevent it from blocking the light Section 4 1MAC457436 IB B Mounting 36 620 series ANSI Installation Manual ...

Страница 45: ...ip circuit Connect each ring lug terminal for signal connector X120 with one of maximum 14 or 16 Gauge wire Connect each ring lug terminal for CTs VTs with one 12 Gauge wire See the application manual for product specific connection diagrams 5 3 Connecting protective grounding The ground lead must be at least a 10 Gauge wire If the length of the ground lead is long the cross section of the wire mu...

Страница 46: ...round screw is located between connectors X100 and X105 The ground lead should be as short as possible but notice that extra length is required for door mounting Each IED must have its own ground lead connected to the ground circuit connector 2 Connect the ground lead to the ground bar Section 5 1MAC457436 IB B Connecting 38 620 series ANSI Installation Manual ...

Страница 47: ... to connect the analog signals When using the ring lug type for CT VT terminals follow these steps 1 Remove the fixing screw 2 Slide the screw through the terminal lug and screw it back on 5 4 1 Connecting current and voltage inputs Connect the wires from the CTs VTs to the correct device according to the phase order and the connection diagram Each terminal for CTs VTs is dimensioned for one 10 Ga...

Страница 48: ...igure 25 Example of AIM0003 card variant 5 V 2 RTD 1 mA GUID CC5FAADB 60C3 43EF A172 7572FF85FC44 ANSI V1 EN Figure 26 Example of AIM0004 card variant 4 I 3 V with 1 5 A IG channel Section 5 1MAC457436 IB B Connecting 40 620 series ANSI Installation Manual ...

Страница 49: ... EN Figure 27 Example of AIM0005 card variant 7 I with 1 5 A IG channel GUID 7FC759CB AFC5 4029 972A BFC8677763F9 ANSI V1 EN Figure 28 Example of AIM0006 card variant 5 V 4 BI 1MAC457436 IB B Section 5 Connecting 620 series ANSI 41 Installation Manual ...

Страница 50: ...D88FA3A1 V1 EN Figure 29 Example of AIM0008 card variant 8 V GUID 041BEEEA DC35 4A99 9F89 5DEDA978681F V1 EN Figure 30 Example of AIM0010 card variant 3 I 4 V Section 5 1MAC457436 IB B Connecting 42 620 series ANSI Installation Manual ...

Страница 51: ...1F V1 EN Figure 31 Example of AIM0015 card variant 7 I with 0 2 1 A IG channel A071228 ANSI V1 EN Figure 32 Example of AIM0016 card variant 4 I with 1 5 A IG channel 1MAC457436 IB B Section 5 Connecting 620 series ANSI 43 Installation Manual ...

Страница 52: ...inputs is dimensioned for one 14 or 16 Gauge wire See the specific card variant from the application manual Connect the RTD cable shield to the protective ground To suppress RF interference connect the RTD cable shield straight to the lead that connects to the protective ground screw and not to the protective screw itself The connection should not be longer than 5 inches from the protective ground...

Страница 53: ...N Figure 34 Example of AIM0003 card variant 5 U 2 RTD 1 mA channel GUID 46505602 4E07 4D8F A7B0 2A8000F892EF V1 EN Figure 35 Example of RTD0002 card variant 2 RTD 1 mA 3 SO TCS 1MAC457436 IB B Section 5 Connecting 620 series ANSI 45 Installation Manual ...

Страница 54: ... the current and voltage transformers directly to the switch 5 5 Connecting binary signals Connect the wires for the binary signals to the correct device according to the connection diagram Each terminal for binary input and output signal is dimensioned for one 14 or 16 Gauge wire See the specific card variant from the application manual Section 5 1MAC457436 IB B Connecting 46 620 series ANSI Inst...

Страница 55: ...GUID 1BE0210A D182 4354 916E EBEAF8F2BD48 V1 EN Figure 37 Example of BIO0005 card variant 8 BI 4 BO 1MAC457436 IB B Section 5 Connecting 620 series ANSI 47 Installation Manual ...

Страница 56: ...GUID ED2EA005 C136 4DB1 B71F B828997A6EDB V1 EN Figure 38 Example of BIO0006 card variant 6 BI 3 BO Section 5 1MAC457436 IB B Connecting 48 620 series ANSI Installation Manual ...

Страница 57: ... Example of BIO0007 card variant 8 BI 3 BO 5 6 Connecting power supply Connect the IED s auxiliary voltage to terminals X100 1 and X100 2 Connect the positive lead to terminal X100 1 1MAC457436 IB B Section 5 Connecting 620 series ANSI 49 Installation Manual ...

Страница 58: ...heck that the HW module has the correct communication interfaces The communication module is located on the left side of the IED when viewing the case from the rear See the technical manual for product specific communication interfaces 5 8 Energizing the IED Before connecting the auxiliary power check that the protective film is removed from top of the IED Section 5 1MAC457436 IB B Connecting 50 6...

Страница 59: ... Figure 41 Removing the protective film During the start up all LEDs are lit for a short period Green Normal LED starts to flash LCD lights up and IED start up is displayed The main menu is displayed A steady green Normal LED indicates a successful start up If the IED detects a diagnostic error during start up the green Normal LED flashes and the internal fault code is displayed on the LCD 1MAC457...

Страница 60: ...52 ...

Страница 61: ...mber The protection relay information is shown on the display for a few seconds when the device starts up The same information is found also in the protection relay menu 1 Select Main Menu Information 2 Select a submenu with and 3 Enter the selected submenu with 4 Browse the information with and The Product identifiers submenu contains product related information like product type serial number or...

Страница 62: ...4C0 42A5 8632 997132CEE995 V1 EN Figure 42 Loosening the M5 screws 5 Detach the case from the panel cut out 6 4 Sending protection relay for repair In case of product problems contact the nearest ABB office or representative for consultation and instructions Section 6 1MAC457436 IB B Removing repairing and exchanging 54 620 series ANSI Installation Manual ...

Страница 63: ...he new one The exchangeable units can be found from the PartsOnLine system see www abb com partsonline Use of PartsOnLine requires user registration To exchange a protection relay to a different unit change the case and connect the wires 1MAC457436 IB B Section 6 Removing repairing and exchanging 620 series ANSI 55 Installation Manual ...

Страница 64: ...56 ...

Страница 65: ...C45202F5 7D53 421F 8245 4AEAFC3D13B2 V1 EN Figure 43 Large display Table 3 Large display Character size1 Rows in the view Characters per row Small mono spaced 6 12 pixels 10 20 1 Depending on the selected language 1MAC457436 IB B Section 7 Technical data 620 series ANSI 57 Installation Manual ...

Страница 66: ...ear side of the IED GUID 9E04AA0B 8DE9 41D7 8F62 9068ABA4DEAB V1 EN Figure 44 Rear view of REF620 with COM0011 and RTD002 modules Section 7 1MAC457436 IB B Technical data 58 620 series ANSI Installation Manual ...

Страница 67: ...GUID E081EACE 6536 4A1A A717 EEF7E0744BAF V1 EN Figure 45 Rear view of RET620 with COM0011 and RTD002 modules 1MAC457436 IB B Section 7 Technical data 620 series ANSI 59 Installation Manual ...

Страница 68: ... 46 Protection relay s main dimensions A 10 32 inches 262 2 mm B 6 97 inches 177 mm 4U C 9 69 inches 246 mm D 7 91 inches 201 mm E 6 02 inches 153 mm F 1 89 inches 48 mm G 6 30 inches 160 mm Section 7 1MAC457436 IB B Technical data 60 620 series ANSI Installation Manual ...

Страница 69: ...Case 6 30 inches 160 mm Depth 7 91 inches 201 mm Weight Complete protection relay max 12 3 lbs 5 6 kg Plug in unit only 7 5 lbs 3 4 kg 7 2 Enclosure class Table 5 Degree of protection of flush mounted protection relay Description Value Front side IP 54 1MAC457436 IB B Section 7 Technical data 620 series ANSI 61 Installation Manual ...

Страница 70: ...62 ...

Страница 71: ...ries Item Order number Semi flush mounting kit 2RCA030573A0001 Wall mounting kit 2RCA030894A0001 19 Mounting panel kit 2RCA031135A0001 Protection cover kit 2RCA030963A0001 1MAC457436 IB B Section 8 Accessories and ordering data 620 series ANSI 63 Installation Manual ...

Страница 72: ...64 ...

Страница 73: ...id crystal polymer LED Light emitting diode LHMI Local human machine interface PA Polyamide PBT Polybutylene terephthalate PC 1 Personal computer 2 Polycarbonate RoHS Restriction of the use of certain hazardous substances in electrical and electronic equipment SW Software VT Voltage transformer WHMI Web human machine interface 1MAC457436 IB B Section 9 Glossary 620 series ANSI 65 Installation Manu...

Страница 74: ...66 ...

Страница 75: ...67 ...

Страница 76: ...e Drive Coral Springs Florida 33065 USA Phone 1 954 752 6700 Fax 1 954 345 5329 Phone 1 800 222 1946 Customer Service 24 7 www abb com mediumvoltage www abb com substationautomation 1MAC457436 IB B Copyright 2018 ABB All rights reserved ...

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