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MAINTENANCE

  Residen  al Hybrid Electric Heat Pump Water Heater Use and Care Guide 

  31

•   A replacement ECO (available by 

calling the number in the repair 
parts list located on page 30). A 
business card to check the gap 
between the ECO and tank.

•   Tape and a permanent marker to 

mark the wires

•   A flat blade and a Phillips screw-

driver

Steps for Replacing the
ECO: 

1

Turn the power OFF at the 
circuit breaker or remove 
fuses. 

NOTICE:

 It is not necessary to drain the 

tank to replace an ECO. 

2

Open the electrical junc  on box 

the side of the water heater. 
Using a non-contact circuit 

tester, check the power wires to make 
certain the power is OFF. 

Junction Box

Power Supply
Connector

Black Wire 

Red Wire

Green
Ground

Wire

1/2” Conduit
Opening

Green Ground Screw

Figure 44 -

Non-Contact Circuit Tester

3

Remove the upper access 
panel on the water heater and 
carefully fold back the 

insula  on and plas  c element/ECO 
cover (See 

fi

 gure 42 on page 28).

4

Make sure the replacement 
ECO matches the original ECO. 

5

Mark the wires with tape so 
you’ll know how to put them 
back on. 

6

Disconnect the wires from the 
bad ECO and remove the ECO 
from the metal moun  ng clip. 

7

Install the new ECO in the 
metal moun  ng clip. 

8

Make sure the new ECO 

fi

 ts 

snuggly against the tank. You 
should NOT be able to slip a 

business card between the ECO and 
the tank. If you can, bend the ECO 
moun  ng clip un  l the ECO 

fi

 ts   ghtly 

against the tank. 

9

A  ach the wires following the 
wiring diagram on the water 
heater’s label. Make sure all 

wire connec  ons are   ght. 

10

Replace the plas  c element/
ECO cover, insula  on, and 
access panel. 

11

Replace the cover on the 
electrical junc  on box.

12

Restore power to the water 
heater. It may take two hours 
for the tank to heat up. 

Figure 45 -

Element Access Panel/ECO 

Compartment

 T&P Relief Valve Main-
tenance

Read and follow the opera  ng and 
annual maintenance instruc  ons 
provided by the manufacturer of the 
T&P Relief Valve (yellow label a  ached 
to T&P Relief Valve). Minerals in the 
water can form deposits that cause 
the valve to s  ck or create blocked 
passages, making the T&P Relief Valve 
inopera  ve. Follow these guidelines:

•   At least annually, operate the T&P 

Relief Valve manually to ensure the 
waterways are clear and the valve 
mechanism moves freely (above). 
Before operating the valve manu-
ally, check that it will discharge in a 
place for secure disposal. If water 
does not flow freely from the end 
of the discharge pipe, turn OFF the 
power to the water heater. Call a 
qualified person to determine the 
cause.

 

WARNING! Hot water will be 

released.

 

Before opera  ng the T&P 

relief valve manually, check that it 
will discharge in a safe place. If water 
does not 

fl

 ow freely from the end of 

the discharge pipe, turn the power to 
the water heater OFF. Call a quali

fi

 ed 

person to determine the cause.

Figure 46 -

T&P Relief Valve

•   At least every five years, have a 

qualified person inspect the T&P 
Relief Valve and discharge pipe. 

MAINTENANCE

Содержание Voltex FHPT-50

Страница 1: ...sure you can safely and properly do any of this work yourself Call our Technical Assistance Hotline at 1 800 527 1953 We can help you with installation operations troubleshooting or maintenance Before...

Страница 2: ...Drain Pan Discharge Pipe Do Not Cap or Plug Temperature and Pressure Relief Valve Drain Cold Inlet Hot Outlet Shut off Valve Hot Air Filter User Interface Module UIM Upper Element and ECO Condensate D...

Страница 3: ...ult in death or serious injury CAUTION CAUTION indicates a hazardous situa on that if not avoided could result in minor or moderate injury NOTICE NOTICE indicates prac ces not related to physical inju...

Страница 4: ...the risk of scalding Higher temperatures increase the risk of scalding but even at 120 F hot water can scald If you choose a higher temperature Thermostatic Mixing Valves located at each point of use...

Страница 5: ...heater is subjected to flood conditions or the thermostat s have been submerged in water the entire water heater must be replaced Make electrical connections prop erly according to the instructions o...

Страница 6: ...thori es may have similar requirements or other codes applicable to the installa on of this water heater 3 Before you start be sure you have and know how to use the following tools and supplies Plumbi...

Страница 7: ...d water supply line and adjust the water pressure control to between 50 and 60 psi If your home does not have a Pressure Reducing Valve install a PRV on the home s main water supply line and set it to...

Страница 8: ...s require and we recom mend installing the water heater in a drain pan that is piped to an ade quate drain The drain pan must be at least two inches wider than the diameter of the water heater Install...

Страница 9: ...on of water the tank will eventually leak To minimize property damage from leaks inspect and maintain your water heater in accor dance with this manual s instruc ons Inspect the drain pan pipes and su...

Страница 10: ...hose in a drain outside or a bucket Note that sediment in the bo om of the tank may clog the valve and prevent it from draining If you can t get the tank to drain contact a qualified person 7 Turn the...

Страница 11: ...con densate drainage An unlevel unit may lead to condensate draining inproperly and resulting in property damage DO NOT CONNECT ELECTRICAL WIRING UNTIL YOU ARE INSTRUCTED TO DO SO NOTICE Connec ng ele...

Страница 12: ...mp in the event the con densate pump fails or the float switch in the pump ac vates see step 5 on page 11 1 Using 3 4 PVC piping a 90 elbow that is 3 4 slip 3 4 NPT and an approved sealant none suppli...

Страница 13: ...here hot water will be used WARNING Even if the water heater s thermostat s are set to a rela vely low temperature hot water can scald Install Thermosta c Mixing Valves at each point of use to reduce...

Страница 14: ...n tains an outlet connec on J tube that has an orienta on mark that must line up with arrow in a 12 o clock posi on 3 Connect the hot water supply using 3 4 inch NPT to the hot water outlet Follow the...

Страница 15: ...Ensure that wire sizes type and connec ons comply with all applicable local codes In the absence of local codes follow NFPA 70 and the current edi on of the Na onal Electric Code NEC Figure 22 Connec...

Страница 16: ...1 The water heater s tempera ture se ng has been factory set to approximately 120 F to reduce the risk of scald injury You may wish to set a higher temperature to provide hot water for automa c dishwa...

Страница 17: ...r Temperature Regula on sec on If the instruc ons are not clear contact a qualified person NOTE For increased water demand switching temporarily to Hybrid Mode or Electric Mode will decrease the recov...

Страница 18: ...nge 1 to 99 days The vacation timer will blink on the display press the Mode Enter button to confirm the vacation timer To deactivate Vacation Mode press the Mode Enter button to switch to the desired...

Страница 19: ...drain lines then a condensate pump must be used DO NOT discharge the condensate drain lines into the metal drain pan In a closed system use a thermal expansion tank See Closed System Thermal Expansion...

Страница 20: ...lacing the Heating Element section on page 27 SF The air filter is dirty 1 Turn off power at the circuit breaker fuse box 2 Clean the air filter See Air Filter Maintenance section on page 30 ECF The h...

Страница 21: ...sists proceed to the next step 3 Check control wire connections to condensate pump If error persists proceed to the next step 4 Replace accessory condensate pump If error persists contact a qualified...

Страница 22: ...e see Adjusting the Temperature section on page 16 2 Clean air filter 3 Change to different mode or modify usage patterns For example if in Efficiency Mode switch to Hybrid Mode 4 Ensure the cold conn...

Страница 23: ...xpansion tank 3 Non functioning Temperature Pressure Relief Valve 4 Debris under valve seat 1 Check water supply inlet pressure If higher than 80 PSIG install a pressure reducing valve 50 60 PSIG is t...

Страница 24: ...Turn the circuit breaker back on or install the fuses and check the power on both incoming power wires using a non contact circuit tester Turn the power off and replace the cover on the electrical jun...

Страница 25: ...e to the tank overhea ng WARNING Do not cap or plug the T P relief valve or discharge pipe and do not operate the water heater without a func oning T P Relief Valve this could cause an explosion Water...

Страница 26: ...al water u lity If the low pres sure is only on the hot water side the primary causes of this are Melted heat traps or dip tube Solder ing copper pipes while they are con nected to the water heater ca...

Страница 27: ...k the hot and cold connec ons and make sure your homes hot water pipe is connected to the hot wa ter outlet on the water heater Usually reversed connec ons are found soon a er the installa on of a new...

Страница 28: ...ter remove and check the heating elements whenever you drain the tank If you have heavy lime depos its on heating elements you will need to replace them more often Sediment may form large masses that...

Страница 29: ...out Once you are certain the tank is completely full of water close the hot water faucet 10 Restore power to the water heater It may take two hours for the tank to heat up Replacing the Hea ng Element...

Страница 30: ...ep 10 in the Installa on sec on 10 Refill the tank by opening the cold water supply valve Make sure a hot water faucet is open and the drain valve is closed Allow the hot water to run full for at leas...

Страница 31: ...ECO fits ghtly against the tank 9 A ach the wires following the wiring diagram on the water heater s label Make sure all wire connec ons are ght 10 Replace the plas c element ECO cover insula on and a...

Страница 32: ...t the circuit breaker fuse box 1 Take the two tabs on the air filter and remove slide it from the top cover of the unit 2 If you are replacing the filter skip to step four To clean the filter use a va...

Страница 33: ...Coil Discharge Temperature Sensor Assembly 13 Upper Lower Tank Temperature Sensor Assembly 14 Fan Shroud 15 Condensate Drain Access Cover 16 Electronic Expansion Valve Coil 17 Run Capacitor 18 Relay K...

Страница 34: ...NOTES 34 Residen al Hybrid Electric Heat Pump Water Heater Use and Care Guide NOTES...

Страница 35: ...NOTES Residen al Hybrid Electric Heat Pump Water Heater Use and Care Guide 35 NOTES...

Страница 36: ...Teflon is a registered trademark of E I Du Pont De Nemours and Company 2015 A O Smith Corporation All Rights Reserved...

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