A.O. Smith THR-160 Скачать руководство пользователя страница 33

Residen  al Gas Tankless Water Heater Use and Care Guide • 33

INSTALLATION

Gas Conversion 
Instruc  ons

WARNING! 

An improper 

fi

 eld 

conversion could cause poten  ally 
dangerous condi  ons that may 
cause an explosion or 

fi

 re resul  ng 

in property damage, bodily injury or 
both.

This water heater is con

fi

 gured 

for Natural Gas from the factory. 
However, if a 

fi

 eld conversion to 

Propane Gas is necessary, the 
conversion kit and instruc  ons 
supplied with the water heater, and 
must be used and installed by a 
quali

fi

 ed service agency.

Before you install the components in 
this Propane Gas conversion kit, verify 
the type of gas that will be used to 
fuel the unit.

Water Connec  ons

WARNING! Do not use this appliance 
if any part has been under water.  
Immediately contact a quali

fi

 ed 

installer or service agency to replace 

fl

 ooded water heater.  Do not 

a  empt to repair the unit!  It must be 
replaced!

NOTICE: Do not reverse the hot 
outlet and cold inlet connec  ons to 
the water heater.  If you reverse the 
connec  ons, the water heater will not 
ac  vate properly.

Determine the type of water pipes in 
your home. Use 

fi

    ngs appropriate 

for the type of pipe in your home 
(copper, CPVC, or PEX).  Do not 
use iron or PVC pipe – they are 
not suitable for potable water.  All 
pipes, pipe 

fi

    ngs, valves and other 

components, including soldering 
materials, must be suitable for 
potable water systems.  Also, an 
automa  c air vent or air separator 
must be installed when the water 
heater operates in a closed loop 
system such as a recircula  on 
system.  Trapped air bubbles in the 
water system can cause a pump to 

cavitate or damage the water heater's 
heat exchanger.  This equipment 
must be installed according to its 
manufacturer's instruc  ons.

• A manual shuto

  valve must be 

installed on the cold water inlet to 
the water heater between the main 
water supply line and the water 
heater.

• A thermal expansion tank or code 

approved device to handle thermal 
expansion must be installed.

• Connect the cold water supply using 

3/4 inch Na  onal Pipe Thread “NPT” 
to the 

fi

    ng marked COLD.

• For ease of removing the water 

heater for service or replacement, 
connect the water pipes with a 
union.  We recommend using a di-
electric-type union (available at your 
local plumbing supplier).  Dielectric 
unions can help prevent corrosion 
caused by   ny electric currents 
common in copper water pipes and 
can help extend the life of the water 
heater.

• Connect the hot water supply using 

3/4 inch NPT to the 

fi

    ng marked 

HOT.  Follow the same connec  on 
guidelines as for the cold water 
supply.

• In addi  on, a manual shuto

  valve is 

also recommended on the hot water 
outlet.

• Double check to make sure the hot 

and cold water pipes are connected 
to the correct hot and cold water 

fi

    ngs on the water heater.

• If needed, install (or adjust) the 

home’s Pressure Reducing Valve.

• Before installing the water heater, 

fl

 ush the water line to remove all 

debris, and a  er installa  on is com-
plete, purge the air from the line. 
Failure to do so may cause damage 
to the heater.

• There is a wire mesh 

fi

 lter within 

the cold inlet to trap debris from en-
tering your heater. This will need to 
be cleaned periodically to maintain 
op  mum 

fl

 ow.

• Install insula  on (or heat tape) on 

the water pipes especially if the 

indoor installa  on area is subject to 
freezing temperatures. Insula  ng 
the hot water and return pipes will 
reduce heat loss.

• If water hammer is evident install 

water hammer arrestors on the inlet 
side.

• A drain pan, or other means of 

protec  on against water damage, is 
recommended to be installed under 
the water heater in case of leaks.

IF YOU HAVE COPPER PIPES:

If your home has copper water 
pipes, you can solder the water pipe 
connec  ons or use compression 

fi

    ngs which don’t require soldering.  

Compression 

fi

    ngs are easier to 

install than soldering pipe. Check with 
local plumbing o

  cials to determine 

what types of pipe materials are 
suitable for your loca  on. Do not use 
lead-based solder.

NOTICE: Do not solder pipes while 
they are a  ached to the water 
heater.  The water heater contains 
non-metallic parts which could be 
damaged.  The proper way to connect 
the water heater to copper water 
pipes is as follows:

• Solder a short length of pipe (about 

a foot or so) to a threaded adapter 
using only 95/5   n an  mony or 
equivalent solder.

• A  ach the threaded adapters to the 

water heater’s connec  ons (using 
thread sealant tape or pipe joint 
compound). Connect the home’s 
water pipes by soldering, keeping  
the connec  ons at the water heater 
cool with wet rags.

Содержание THR-160

Страница 1: ...risks including fire scalding electric shock and explosion causing serious injury or death Residen al Gas Tankless Water Heater Residen al On Demand Gas Tankless Water Heater X3 TECHNOLOGY available o...

Страница 2: ...TED 12 Read Before Installa on 12 Included Items 14 Available Accessories 15 INSTALLATION 17 Installa on Environment 17 Unit Clearances 17 Moun ng the Water Heater 17 Combus on and Ven ng Installa on...

Страница 3: ...FORE OPERATING 43 Temperature Adjustment 46 Unit Conversion Mode 47 Configura on Mode A Mode 48 Configura on Mode C Mode 48 Se ng the Clock 49 Se ng Recircula on Modes 50 Se ng the Pump Timers 52 Pump...

Страница 4: ...protec on comes from the special X3 Cartridge media The X3 Cartridge must be installed into the manifold located on the underside of the heater cabinet prior to opera on of the unit X3 Scale Preven on...

Страница 5: ...Tank Outlet Venting Inlet Air Pressure Relief Valve Drain Line not shown for clarity Water Shutoff Valve Water Shutoff Valve HWS CWS Drip Leg Gas Line Gas Shutoff Valve NOTE Condensate Drain not shown...

Страница 6: ...2 00 cm 5 09 in 12 92 cm 6 70 in 17 00 cm 4 00 in 10 16 cm C L 12 28 in 31 20 cm 33 80 in 85 88 cm 3 73 in 9 47 cm Wall Water heater wall mount contact point 16 12 in 40 96 cm 8 31in 21 12 cm 5 08 in...

Страница 7: ...ATER BASICS Table 1 Supply Connec ons Item DESCRIPTION MEASUREMENT CONNECTION SIZE 1 HOT OUTLET 9 00 in 23 cm 3 4 MNPT 2 GAS INLET 6 90 in 17 52 cm 1 2 MNPT 3 CONDENSATE 3 20 in 8 07 cm 1 2 MNPT 4 COL...

Страница 8: ...0 3 24 Weight lbs kg 104 47 2 Dimensions including X3 inch W 16 54 x H 41 78 x D 16 12 cm W 42 00 x H 106 13 x D 40 96 Ignition Electronic Ignition Electric Supply 120V 50Hz 60Hz 5A Water Heater Cate...

Страница 9: ...his odorant as an indica on of leaking gas We recommend installing a fuel gas and carbon monoxide detector This product is cer fied to comply with a maximum weighted average of 0 25 lead content DANGE...

Страница 10: ...lumn Have a qualified person licensed plumber gas company personnel or authorized service technician check for proper L P gas pressure L P gas pressures exceeding 14 water column can result in serious...

Страница 11: ...ce a flooded water heater Do not a empt to repair the unit It must be replaced Explosion Risk High pressures in the water heater can cause an explosion resul ng in property damage serious injury or de...

Страница 12: ...s 248 CMR 2 00 and 248 CMR 5 00 State Plumbing Code Other local and state provincial authori es may have similar requirements or other codes applicable to the installa on of this water heater 3 Before...

Страница 13: ...hbors Make sure the vent termina on meets the required clearance from any doorway or opening to prevent exhaust from entering a building Check local code requirements prior to installa on Vent termina...

Страница 14: ...ector Included Items Table 4 Items Included with your Water Heater Item Descrip on Manual Installa on Instruc ons and Use Care Guide Pressure Relief Valve Pressure Relief Valve rated up to 150 psi and...

Страница 15: ...Module or On Demand Receiver P N 100371899 for 10 3 m P N 100371900 for 32 10 m Remote Recircula on Kit Remote Recircula on Kit engages heater and recircula on at a touch of a bu on for on demand hot...

Страница 16: ...ap Kit Outdoor Installa on Kit containing the outdoor vent cap and User Interface P N 100369060 Crossover Valve Kit Crossover valve for recircula on systems without a dedicated return line The kit inc...

Страница 17: ...nal Fuel Gas Code in the United States and or Sec on 8 of the B149 1 Natural gas and propane installa on code in Canada as well as applicable local building codes Condensate Drain line The condensate...

Страница 18: ...ide the house outdoor air is usually needed because modern homes are very ghtly sealed and o en do not supply enough air to the water heater However when installed in a large indoor space it may be po...

Страница 19: ...nces in the space use your calcula on from Before Beginning and the type of vent used Table 6 provides the minimum free area for each vent opening depending on the type of ven la on B3 Calculate minim...

Страница 20: ...nent Openings for Ven la on and Combus on Air Supply Air from outdoor or indoor spaces Based on the total BTU hr input ra ng for all gas burning appliances within a confined space Opening Source Minim...

Страница 21: ...hermal insula on is prohibited Sidewall ven ng is recommended for the Indoor model Ver cal vent ing roof termina on is acceptable The manufacturer recommends run ning the exhaust vent and the intake p...

Страница 22: ...lsulfone in non metallic ven ng systems is prohibited Covering non metallic vent pipe and fi ngs with thermal insula on is prohibited NOTE Approved vent and air intake Polypropylene vent materials Cen...

Страница 23: ...ng screws to secure the venting to the intake and exhaust ports as shown in the image on the right See Figure 15 Power Vent PV Direct Vent DV 3 Pipe 2 to 3 Adapter 2 Pipe 2 Pipe 3 Pipe 2 to 3 Adapter...

Страница 24: ...lla on Example Horizontal Installation Hanger Roof flashing Fire stop VerticalInstallation Figure 16 Vent Configura ons for Direct Vent Power Vent Installa on Examples Horizontal Installation Hanger V...

Страница 25: ...rt Number IPEX System 1738 PVC Part Number 2 100187903 196984 397984 3 100187887 196985 397985 CONCENTRIC TERMINATION B A C A B C FGV 2 29 16 2 FGV 3 36 20 3 Vent Pipe Size PVC Kit Number IPEX PVC Par...

Страница 26: ...otherm Part Number 2 ISTT0220 3 ISTT0320 POLYPROPYLENE RADIUS ELBOWS VentPipeSize Centrotherm Part Number 2 45 EXHAUSTELBOW ISELS0245UV 3 45 EXHAUSTELBOW ISELS0345UV 2 87 INLETELBOW ISELS0287UV 3 87 I...

Страница 27: ...ance of 15 ft 4 5 m J Clearance to non mechanical air supply inlet to a building or the combustion air inlet to any other appliance 3 ft 91 cm 1 ft 30 cm 4 ft 1 2 m below or to side of opening 1 ft 30...

Страница 28: ...st be at least 1 305 mm from other DV termi na ons 2 610 mm from an inside corner Inside corner 610mm min 305mm min 305mm min Combined Figure 19 Mul ple DV Sidewall Termina ons Exhaust and or direct v...

Страница 29: ...as local and provincial codes Contact your local code enforcement agency for direc on Exhaust termina ons must be at least 1 305 mm away from any obstruc ons Minimum spacing between mul ple terminals...

Страница 30: ...d keep the 3 screws securing it to the base of the water heater The plate is color coded and it should be rotated so that the yellow side of the plate is rotated up Secure with the screws removed earl...

Страница 31: ...may adversely a ect the performance of the water heater These pres sures are measured when the water heater and any other gas appliance served by the same gas line are in full opera on Inlet gas press...

Страница 32: ...67 393 315 267 237 217 196 185 173 162 146 132 112 1 1 071 732 590 504 448 409 378 346 322 307 275 252 213 1 1 4 2 205 1 496 1 212 1 039 913 834 771 724 677 630 567 511 440 1 1 2 3 307 2 299 1 858 1 5...

Страница 33: ...union We recommend using a di electric type union available at your local plumbing supplier Dielectric unions can help prevent corrosion caused by ny electric currents common in copper water pipes an...

Страница 34: ...wireless push bu ons A Remote Recircula on Kit is required see Available Accessories on page 15 This kit consists of one receiver wired to the water heater and at least one push bu on The receiver ca...

Страница 35: ...d piping diagram Check with local codes and ordinances for addi onal installa on requirements Refer to the water heater manufacturer s website for addi onal layouts Thermosta c mixing valves may be us...

Страница 36: ...s flow rate The pump field supplied or provided by the air handler manufacturer must be able to provide this minimum flow rate The water heaters internal circula on pump shall not be used in this appl...

Страница 37: ...ot water outlet Check valve Electronically controlled every 6 hours for 60 seconds Wire to product approved pump used with air handler Cold water supply Discharge must comply with local and state code...

Страница 38: ...ge into manifold and secure with the two long screws and one short screw previously set aside in Step 2 NOTICE The X3 cartridge is keyed to only install in one direc on Align the on the cartridge with...

Страница 39: ...of 150 psi 1 MPa Condensate Drain Follow all code requirements of the local authority on condensate neu tralizers and whether or not they are required for the installa on Discharge condensate acidic...

Страница 40: ...ust be electrically grounded Do not attach the ground wire to either the gas or the water piping 2 The water heater requires a 120 VAC 60 Hz electrical power supply that is properly grounded A proper...

Страница 41: ...ascade Linking Cable to the printed circuit board on the first Child water heater 9 If more than one Child water heater is used then route the single harness end of the second Cascade Linking Cable th...

Страница 42: ...Guide INSTALLATION Parent Unit Child Unit Child Unit Child Unit CWS HWS Gas Supply Building Return Cascade Linking Cable Parent Unit Child Unit Single Harness End Child Unit hild Unit Double Harness...

Страница 43: ...a empt to repair the unit It must be replaced Start up Instruc ons Read and understand these direc ons thoroughly before a emp ng to start up the water heater Make sure the water is plumbed correctly...

Страница 44: ...Figure 40 Ligh ng Instruc ons 44 Residen al Gas Tankless Water Heater Use and Care Guide OPERATION...

Страница 45: ...Diagram Table 14 User Interface Display Item Descrip on A Water Flow Detected B Pump is Opera ng C Flame Detected D Pump Timer 1 2 Ac ve E Pump Bu on F Time Bu on G Up Down Bu ons H Opera on ON OFF Bu...

Страница 46: ...ater temperature 3 Press the UP button to increase the water temperature WARNING Higher temperatures increase the risk of scalding but even at 120 F 50 C hot water can scald See Table 3 NOTE You can o...

Страница 47: ...in Controller 1 Turn on the 120 VAC power supply to the water heater 2 Press the ON OFF bu on on the controller in order to turn the controller on 3 The set point temperature will display as shown in...

Страница 48: ...C 5 10 default 15 20 25 30 35 3 6 default 8 11 14 17 19 A05 Recircula on Mode 0 1 No recircula on default Recircula on Ac ve A06 Recircula on Type 0 1 Dedicated Return Line default Crossover Valve A0...

Страница 49: ...Descale Mode Se ng the Clock Table 19 Clock Se ng Set the Time on the Water Heater Built in Controller 1 Turn on the 120 VAC power supply to the water heater 2 Simultaneously Press and Hold the TIME...

Страница 50: ...ased on the recircula on mode and ac va on deac va on modes a Set A06 to Press SETTING then press UP or DOWN to select the desired mode 0 for Recircula on with a Return Line 1 for Recircula on with a...

Страница 51: ...rature goes below 100 F 38 C and deac vate when the inlet water temperature goes above 110 F 43 C 11 Press the UP bu on to go to mode A03 12 Press the SETTING bu on The display will alternate between...

Страница 52: ...the UP or DOWN arrow to change the hour to the desired ac va on me 3 Press the SETTING bu on to save the se ng and adjust the minute 4 Press the UP or DOWN arrow to adjust minute The ON se ng for Pum...

Страница 53: ...on The Pump Timer 1 LED will display a er approximately 1 second This will indicate that Pump Timer 1 is ac vated 3 Press and release the TIME bu on to ac vate only Pump Timer 2 4 Press and release th...

Страница 54: ...nually check that it will discharge in a place for secure disposal The condensate drain system must be inspected regularly that it drains properly in accordance with local codes or the manufacturer s...

Страница 55: ...water valve closed Keep the gas valve closed Keep supply power disconnected 8 To restore the unit to opera on reinstall the X3 Cartridge with 3 screws removed earlier 9 Open the cold inlet water valve...

Страница 56: ...splay when set to ON Is the gas supply valve open fully and within the allowable gas pressure range Is the water supply valve open fully Is the filter on the cold water inlet clean Is the hot water fi...

Страница 57: ...er door tripped If the automa c Hi limit switch trip has occurred it cannot be reset and must be replaced Contact a qualified service technician E006 PCB Hardware Fault 1 Check PCB wiring for loose da...

Страница 58: ...error may also appear when supply power has been turned back on In this case ignore the error code Reference Printed Circuit Board Ba ery on page 40 E049 Exhaust Thermistor Failure 1 Remove the thermi...

Страница 59: ...e connector If the error s ll occurs contact a qualified service technician E385 Gas Valve SV1 1 The PCB detects an incorrect voltage from the gas valve solenoid valve 1 SV1 Correct any loose connec o...

Страница 60: ...something else crea ng resistance Clear the blockage 5 Check to ensure the maximum pipe length and size has not been exceeded and meets the requirements in the Recircula on and Combina on Potable Wate...

Страница 61: ...vent and air intake piping for any blockages Remove any blockages 3 Verify the water heater has su cient combus on air reference the Combus on and Ven ng Installa on sec on in the manual 4 Check the...

Страница 62: ...s for a short or disconnec on Correct any loose connec ons and replace any damaged wire connector 2 Check the pressure tube for loose connec ons debris or blockages Correct any issue immediately 3 Wit...

Страница 63: ...Correct any loose con nec ons and replace any damaged wire connector 4 Drain the water heater following Unit Draining Power Outage sec on in this manual 5 Remove the flow sensor and inspect for any d...

Страница 64: ...64 Residen al Gas Water Heater Use and Care Guide COMPONENT LIST 1 18 22 3 20 4 6 21 28 14 25 13 2 7 12 34...

Страница 65: ...Residen al Gas Water Heater Use and Care Guide 65 COMPONENT LIST 18 22 3 5 6 4 28 20 14 27 12 10 24 26 21 16 8 9 15 19 7...

Страница 66: ...66 Residen al Gas Tankless Water Heater Use and Care Guide COMPONENT LIST 18 3 5 6 20 14 7 12 10 23 21 16 22 15 24...

Страница 67: ...Residen al Gas Tankless Water Heater Use and Care Guide 67 COMPONENT LIST 29 17 32 31 30 33...

Страница 68: ...COMPONENT LIST 68 Residen al Gas Tankless Water Heater Use and Care Guide...

Страница 69: ...FILTER 11 BYPASS CARTRIDGE NOT SHOWN 12 X3 CARTRIDGE 13 OUTLET WATER TUBE 14 BYPASS WATER TUBE 15 HEAT EXCHANGER OUTLET WATER TUBE 16 INLET WATER TUBE 17 CASE FRONT COVER NOT SHOWN FOR CLARITY 18 EXHA...

Страница 70: ...r heater will de rate approximately 3 NG or 4 5 LP per 1 000 305 m of eleva on increase above 2 000 610 m 0 1 2 3 4 5 6 7 8 9 10 11 12 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Flow Rate GPM THR F...

Страница 71: ...NOTES Residen al Gas Tankless Water Heater Use and Care Guide 71...

Страница 72: ...Copyright 2023 A O Smith All Rights Reserved...

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