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12

therMal eXpansIon

As water is heated, it expands (thermal expansion). In a closed 

system the volume of water will grow when it is heated. As the 

volume of water grows there will be a corresponding increase in 

water pressure due to thermal expansion. Thermal expansion can 

cause premature tank failure (leakage). This type of failure is not 

covered under the limited warranty. Thermal expansion can also 

cause  intermittent  temperature-pressure  relief  valve  operation: 

water discharged from the valve due to excessive pressure build 

up. This condition is not covered under the limited warranty. The 

temperature-pressure relief valve is not intended for the constant 

relief of thermal expansion. 

A  properly  sized  thermal  expansion  tank  should  be  installed 

on  all  closed  systems  to  control  the  harmful  effects  of  thermal 

expansion.  Contact  a  local  plumbing  service  agency  to  have  a 

thermal expansion tank installed.

note:

 

to  protect  against  untimely  corrosion  of  hot  and  cold 

water fittings, it is strongly recommended that dielectric unions 

or couplings be installed on this water heater when connected 

to copper pipe.

All gas piping must comply with local codes and ordinances or with the 

National Fuel Gas Code (ANSI Z223.1/ NFPA-54) whichever applies. 

Copper and brass tubing and fittings (except tin lined copper tubing) 

shall not be used.

fIGure 10.

Figure 10 shows the typical attachment of the water piping to the 

water heater.  The water heater is equipped with 3/4 inch NPT water 

connections.

water pIpInG

HOTTER  WATER  CAN  SCALD: 

Water heaters are intended to produce hot water.  Water heated to 

a  temperature  which  will  satisfy  space  heating,  clothes  washing, 

dish  washing,  cleaning  and  other  sanitizing  needs  can  scald  and 

permanently injure you upon contact. Some people are more likely to 

be permanently injured by hot water than others. These include the 

elderly, children, the infirm, or physically/mentally disabled. If anyone 

using hot water in your home fits into one of these groups or if there 

is a local code or state law requiring a certain temperature water at 

the hot water tap, then you must take special precautions. In addition 

to using the lowest possible temperature setting that satisfies your 

hot water needs, a means such as a mixing valve should be used at 

the hot water taps used by these people or at the water heater, see 

Figure 2.  Valves for reducing point of use temperature by mixing cold 

and hot water are also available.

 

Consult a Qualified Installer or Service Agency.  Follow  manufacturer’s 

instructions for installation of the valves. Before changing the factory 

setting on the thermostat, read the “Temperature Regulation” section 

in this manual.

This water heater shall not be connected to any heating systems or 

component(s) used with a non-potable water heating appliance.

All  piping  components  connected  to  this  unit  for  space  heating 

applications shall be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment shall not be 

introduced into this system.

When the system requires water for space heating at temperatures 

higher than required for domestic water purposes, a tempering valve 

must  be  installed.    Please  refer  to  Figure  2  for  suggested  piping 

arrangement.

Water supply systems may, because of code requirements or such 

conditions  as  high  line  pressure,  among  others,  have  installed 

devices such as pressure reducing valves, check valves, and back 

flow preventers. Devices such as these cause the water system to 

be a closed system.

InstallInG the new water heater

Содержание Power Direct ventedGasModels

Страница 1: ...ND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER...

Страница 2: ...t IMPORTANT DEFINITIONS Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough...

Страница 3: ...3 GENERAL SAFETY...

Страница 4: ...es see Figures 1 and 2 Examine the location to ensure the water heater complies with the Locating the New Water Heater section in this manual 6 For California installation this water heater must be br...

Страница 5: ...tally vented gas fueled heating appli ance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Страница 6: ...Pressure Relief Valve O Flue P Flue Baffle Assembly Q Insulation R Rating Plate S Gas Supply T Manual Gas Shut off Valve U Ground Joint Union V Drip Leg Sediment Trap W Drain Valve X Gas Control Valve...

Страница 7: ...ly children the infirm or physically mentally disabled If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature wat...

Страница 8: ...ct to leakage in various ways Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that t...

Страница 9: ...you have any doubts or questions at all call your gas company Failure to provide ventilation air can result in a fire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE FIGURE 5...

Страница 10: ...he vent exhaust outlet and air inlet terminals shall terminate at least 18 45 7 cm above the roof surface see Figure 9 FIGURE 9 AIR FOR VENTILATION FOR APPLIANCES LOCATED IN CONFINED SPACES Air for ve...

Страница 11: ...interfere with safe operation of the water heater Do not cover the outer door thermostat temperature pressure relief valve or FV Sensor Do not let insulation around the gas water heater get within 8...

Страница 12: ...ng cleaning and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly childr...

Страница 13: ...on the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm above an adequate drain or outside of the building or structure Be certain that no contact is made...

Страница 14: ...ks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 7 700 feet 2 347 meters input rating s...

Страница 15: ...embly installed 2 After the unit is set in place make sure the blower assembly is still mounted securely and make sure there is no damage to the blower 3 Make sure there is no packing material in the...

Страница 16: ...separately from all other appliances The fittings other than the supplied VentTermination should be equivalent to the following PVC Schedule 40 DWV ASTM D 2665 CPVC Schedule 40 DWV ASTM F 438 ABS Sch...

Страница 17: ...er the first five feet 4 The unit cannot be connected to existing vent piping or chimney 5 When venting through an outside wall the vents must terminate horizontally to the outdoors B All 50 Gallon 65...

Страница 18: ...own in the table is for both the intake air and vent pipes IE The vent pipe can contain three 90 elbows the intake air pipe can also contain three 90 elbows 3 DIA VENTS MAX LENGTH FT NUMBER OF 90 ELBO...

Страница 19: ...wing use of pvc abs or cpvc pipe for inlet and outlet vent piping Inlet piping through any type wall FIGURE 26 connecting vent to blower 1 If making an immediate horizontal run of vent off the blower...

Страница 20: ...o contain three 90 elbows 3 DIA VENTS MAX LENGTH FT NUMBER OF 90 ELBOWS 45 1 40 2 35 3 NOTE Two 45 elbows are equivalent to one 90 elbow One 90 elbow equals 5 feet 1 5 m of equivalent vent length FIGU...

Страница 21: ...t be completely removed NOTE Power saws should be specifically designed to cut plastic pipe STEP A B Deburring Use a knife plastic pipe deburring tool or file to remove burrs from the end of small dia...

Страница 22: ...fitting a 1 4 turn to evenly distribute the cement Do not continue to rotate the pipe after it has hit the bottom of the fitting socket A good joint will have sufficient cement to make a bead all the...

Страница 23: ...23...

Страница 24: ...ccess If a suitable area is not available a cover should be installed over the thermostat to prevent tampering The water temperature setting was factory set at the lowest temperature Pressing the COOL...

Страница 25: ...w when it is heated As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause premature tank failure leakage This type...

Страница 26: ...ntact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced At least once a year a visual inspection should be made of the mai...

Страница 27: ...xible anode rods are available for replacement In replacing the anode 1 Turn off gas supply to the water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water...

Страница 28: ...under Lighting Instructions to restart the water heater Drain Valve Washer Replacement See Figure 34 1 Turn OFF gas supply to water heater 2 Follow Draining instructions 3 Turning counterclockwise rem...

Страница 29: ...e relief valve may be leaking at the tank fitting F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank fitting H Combustion products co...

Страница 30: ...s Control Valve 28 Pressure Switch Air 29 Flue Baffle Assembly 30 Baffle Adaptor Collar Assembly 31 Optional Deluxe Horizontal Vent Kit 32 Optional 3 PVC Horizontal Vent Kit 75 Gallon Only Now that yo...

Страница 31: ...s used per the installation instructions in the manual that came with the water heater 3 Ensure maximum number of elbows or maximum equivalent feet of vent or intake air pipe has not been exceeded per...

Страница 32: ...rted 1 Turn the power off for 10 20 seconds then on again to clear these error codes 2 Replace the gas control valve if the error code persists 14 The gas control valve has detected the FV flammable v...

Страница 33: ...gas clean burner head Combustion air path restricted Check intake venting arrangement for obstructions Not enough dilution air for proper combustion Check intake venting arrangement for obstructions...

Страница 34: ...not conform with specifications of the heating component manufacturer This warranty gives you specific legal rights and you may have other rights which vary under the laws of each province If any prov...

Страница 35: ...ilar water heater or parts thereof which are manufactured or distributed by the warrantor Dealer replacements are made subject to in warranty validation by warrantor PROOF OF PURCHASE AND PROOF OF INS...

Страница 36: ......

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