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11

ELECTRICAL

GENERAL

The installation must conform with these instructions and the local 

code authority having jurisdiction and the requirements of the power 

company. In the absence of local codes, the installation must comply 

with the current editions of the National Electrical Code, NFPA 70 or 

the Canadian Electrical Code CSA C22.1. 
An electrical ground is required to reduce risk of electrical shock 

or possible electrocution. The water heater should be connected 

to a separate grounded branch circuit with over-current protection 

and  disconnect  switch. The  water  heater  should  be  grounded  in 

accordance with national and local codes.
Voltage applied to the heater should not vary more than +5% to -10% 

of the model and rating plate marking for satisfactory operation.
DO NOT ENERGIZE THE BRANCH CIRCUIT FOR ANY REASON 

BEFORE THE HEATER TANK IS FILLED WITH WATER. DOING 

SO WILL CAUSE THE HEATING ELEMENTS TO BURN OUT AND 

VOID WARRANTY.
The factory wiring is attached to a terminal block within the external 

junction box unit.  The branch circuit is connected to the terminal 

block within this junction box. The water heater should be connected 

to a separate, grounded, branch circuit with overcurrent protection 

and disconnect switch.  The water heater should be grounded in 

accordance with national and local codes.

BRANCH CIRCUIT

The branch circuit wire size should be established through reference 

to  the  current  edition  of  NFPA-70,  the  National  Electrical  Code

 

or  other  locally  approved  source  in  conjunction  with  the  heater 

amperage rating. For convenience, portions of the wire size tables 

from the Code are reproduced here. The branch circuit should be 

sized at 125 percent of the heater rating and further increase wire 

size as necessary to compensate for voltage drop in long runs.

CALCULATING AMPERAGE/OVERCURRENT PROTECTION

The heaters come from the factory in two configurations:

1.  Two wire C-2 circuit for single element heater equipped with a 

high limit control, single phase power input.

2.  Four wire A-8 circuit for dual element heater equipped with two 

high limit controls, single phase or three phase power input.

The  heater  with  dual  elements  is  factory  wired  for  connection  to 

a  three  wire,  three-phase  delta  branch  circuit,  non-simultaneous 

operation. In addition a ground conductor is required.
Element connection is for non-simultaneous operation. This means 

only one element at a time operates. The wiring diagram, on page 

12,  shows  the  heater  may  be  field  converted  to  simultaneous 

element operation by moving the red wire on “J” terminal to L1. It is 

then possible for both elements to operate at once as determined 

by the thermostats. Regardless of element connection the heater 

operates in an “unbalanced” fashion.
The heater may be field converted to single-phase operation by moving 

the wire on L3 of the terminal block to L2. L3 is not used, see page 12.
The heater, now in single-phase non-simultaneous operation, may 

be field-converted to single phase simultaneous operation by moving 

the red wire on terminal “J” to L1, see page 12.

This is an example of calculating heater amperage for both types 

of element operation. From this, the branch circuit conductor and 

overcurrent protection sizing can be established.
The  example  is  of  a  three-phase  240  volt  unit  with  two,  6  kw 

elements. The notations are for units field converted to single-phase. 

Check the heater model and rating plate for actual specifications 

and substitute those values in the following.

TABLE 3

Non-simultaneous:

(as factory wired)

Simultaneous:

(Field conversion)

3000 : 240 = 12.5 amps*

3000 : 240 = 12.5 amps*

  12.5 x 1.73 = 21.6 amps

*NOTE:  as  a  single-phase  non-

simultaneous unit.

*NOTE:  as  a  single-phase 

simultaneous unit the total is:

12.5 x 2 = 25 amps

The rating of the overcurrent protection should be computed on the 

basis of 125 percent of the total connected load amperage.  Where the 

standard ratings and settings do not correspond with this computation, 

the next higher standard rating or setting should be selected.

Portion of Table 310-16 (NFPA-70) follows:

Allowable Ampacities of Insulated Copper Conductors. Not more 

than three conductors in Raceway or Cable or Direct Burial (Based 

on Ambient Temperature of 30° C, 86° F).
These  ampacities  relate  only  to  conductors  described  in  Table 

310-13 in Code.
For  ambient  temperatures  over  30°  C  (86°  F),  see  Correction 

Factors, Note 13 in Code.
For  ambient  temperatures  over  30°  C  (86°  F),  see  Correction 

Factors, Note 13 in Code.

TABLE 4

Size

Temperature Rating of Conductor

See Table 310-13 in Code

AMG

MCM

60°C

(140°F)

75°C

(167°F)

Types:

RUW, (14-2), T, TW, UF

Types:

RH, RHW, RUH, (14-2), 

THW, THWN, XHHW, USE

18

16

14

- - -

- - -

15

- - -

- - -

15

12

10

8

20

30

40

20

30

45

6

4

3

55

70

80

65

85

100

Portion of Table 310-18 follows:

Allowable Ampacities  of  Insulated Aluminum  and  Copper  -Clad  

Aluminum Conductors.
Not more than three conductors in Raceway or Cable or Direct Burial 

(Based on Ambient Temperature of 30° C,  86° F.  These ampacities 

relate only to conductors described in Table 310-13 in Code.
For ambient temperatures over 30° C (86° F), see Correction Factors, 

Note 13 in Code.

TABLE 5

Size

Temperature Rating of Conductor

See Table 310-13 in Code

AMG

MCM

60°C

(140°F)

75°C

(167°F)

Types:

RUW, (12-2), T, TW, UF

Types:

RH, RHW, RUH, (12-2), 

THW, THWN, XHHW, USE

12

10

15

25

15

25

8

6

30

40

40

50

4

3

55

65

65

75

2

1

75

85

90

100

Содержание Lowboy 6

Страница 1: ...FUTURE REFERENCE COMMERCIAL LIGHT DUTY ELECTRIC WATER HEATERS Thank you for buying this energy efficient water heater We appreciate your confidence in our products Lowboy 6 10 15 20 Models Series 102...

Страница 2: ...ition to electrical testing skills when performing service ANSI Z223 1 2006 Sec 3 3 83 Qualified Agency Any individual firm corporation or company that either in person or through a representative is...

Страница 3: ...ment grounding terminal or lead on the water heater HYDROGEN GAS FLAMMABLE Hydrogen gas can be produced in a hot water system served by this heater that has not been used for a long period of time gen...

Страница 4: ...rical Code CSA C22 1 The National Electrical Code may be ordered from National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 The Canadian Electrical Code is available from the Canadi...

Страница 5: ...53 138 128 115 110 5000 5000 GPH 113 101 75 68 56 51 45 41 38 34 32 10 LPH 426 384 284 256 213 192 170 153 142 128 122 6000 6000 GPH 135 122 90 81 68 61 54 49 45 41 39 12 LPH 511 460 341 307 256 230 2...

Страница 6: ...6 APPROVALS MODEL AND RATING Lowboy 30 40 50 Tall 30 40 52 66 80 120 Lowboy 6 10 15 20 All models are listed by Underwriters Laboratories Inc...

Страница 7: ...ION INSTALL IN ACCORDANCE WITH ALL LOCAL CODES INSTALL VACUUM RELIEF IN COLD WATER INLET LINE AS REQUIRED BY LOCAL CODES INSTALL SUITABLE DRAIN PANS UNDER WATER HEATERS TO PREVENT DAMAGE DUE TO LEAKAG...

Страница 8: ...metimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector...

Страница 9: ...imum of 120 degree F Consult a qualified installer or service agency Follow all manufacturer s Instructions for installation of these valves Before changing the factory setting on the thermostat read...

Страница 10: ...ated at an adequate drain inside the building Shall not have any valve or other obstruction between the relief valve and the drain The temperature pressure relief valve must be manually operated at le...

Страница 11: ...on J terminal to L1 It is then possible for both elements to operate at once as determined by the thermostats Regardless of element connection the heater operates in an unbalanced fashion The heater...

Страница 12: ...12 Figure 3 WIRING DIAGRAMS C 2 CIRCUIT FOR Lowboy 6 10 15 20 HEATERS EQUIPPED WITH HIGH LIMIT CONTROL A 8 CIRCUIT FOR DUAL ELEMENT HEATER FACTORY WIRED FIELD WIRING WHITE FOR 120V 277V...

Страница 13: ...lso check connections on top and or sides of heater Repair water leaks and tighten electrical connections as necessary 3 Depress the red manual reset button on each Thermostat ECO combination control...

Страница 14: ...MED and HI See Figure 5 The approximate equivalent temperatures for these three settings are LO 140 F 60 C MED 160 F 71 C and HI 181 F 83 C These thermostats are set from the factory at the LO 140 F 6...

Страница 15: ...y the anode rod This does not affect water s taste or color The rod must be maintained to keep tank in operating condition Anode deterioration depends on water conductivity not necessarily water condi...

Страница 16: ...le accumulations on the elements causes sizzling and hissing noises when the heater is operating The sounds are normal however the tank bottom and elements should be cleaned See the Maintenance sectio...

Страница 17: ...ary to shut off electricity and drain tank to perform procedure Water leaks at the elements may be due to 1 Defective element which leaks at terminals or thru flange Replace element 2 Loose element ga...

Страница 18: ...d by improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Abuse misuse acciden...

Страница 19: ...19 NOTES...

Страница 20: ...r parts will be shipped at prevailing prices and you will be billed accordingly The model number of your Water Heater will be found on the rating plated located above the lower access panel Be sure to...

Страница 21: ...3307 000 043307 000 043307 000 7 Personnel Protector 9003914015 9003914015 9003914015 9003914015 8 Pipe Nipple 194130 194130 3 194130 3 194130 3 9 Plate Knockout 43293 1 43293 1 43293 1 43293 1 PLUG 1...

Страница 22: ...57015 9002857015 9002857015 9002857015 9002857015 9002857015 9002857015 7 Thermostat Bracket each 9003898215 9003898215 9003898215 9003898215 9003898215 9003898215 9003898215 9003898215 9003898215 8 P...

Страница 23: ...9002874005 9002875005 TABLE 7 INCOLOY SHEATH ELEMENT AND WATTAGE CHART K W ELEMENT WATTAGE 120 V 208 V 240 V 277 V 480 V PART NO PART NO PART NO PART NO PART NO 1 5 1500 W 9004279005 9004283005 900429...

Страница 24: ...24...

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