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15

Piping Installation                                                  

Piping, fittings, and valves should be installed according 

to the installation drawing (Figure 13). If the indoor 

installation area is subject to freezing temperatures, the 

water piping must be protected by insulation.
The water supply pressure should not exceed 80 psi. If 

this occurs, a pressure reducing valve with a bypass may 

need to be installed in the cold water inlet line. This should 

be placed on the supply to the entire house in order to 

maintain equal hot and cold water pressures.
IMPORTANT: Heat cannot be applied to the water fittings 

on the heater as they may contain nonmetallic parts. If 

solder connections are used, solder the pipe to the adapter 

before attaching the adapter to the hot and cold water 

fittings.
IMPORTANT: Always use a good grade of joint compound 

and be certain that all fittings are drawn up tight.
1.  Install the water piping and fittings as shown in Figure 

13. Connect the cold water supply (3/4” NPT) to the 

cold water inlet fitting. Connect the hot water piping 

(3/4” NPT) to the hot water outlet fitting.

IMPORTANT:  Some models may contain energy saving 

heat traps to prevent the circulation of hot water within the 

pipes. Do not remove the inserts within the heat traps.
2.  The installation of unions in both the hot and cold water 

supply lines is recommended for ease of removing the 

water heater for service or replacement.

3.  The manufacturer of this water heater recommends 

installing a mixing valve or an anti-scald device in the 

domestic hot water line as shown in Figure 14. These 

valves reduce the point-of-use temperature of the 

water by mixing cold and hot water and are readily 

available for use. 

4.  If installing the water heater in a closed water system, 

install an expansion tank in the cold water line as 

specified under Closed System/Thermal Expansion.

5.  Install a shut-off valve in the cold water inlet line. It 

should be located close to the water heater and be 

easily accessible. Know the location of this valve and 

how to shut off the water to the heater.

6.  A temperature and pressure relief valve must be 

installed in the opening marked “Temperature and  

Pressure (T & P) Relief Valve” on the water heater. 

A discharge line must be added to the opening of 

the T&P Relief Valve. Follow the instructions under 

Temperature and Pressure Relief Valve. 

7.  After piping has been properly connected to the water 

heater, remove the aerator at the nearest hot water 

faucet. Open the hot water faucet and allow the tank 

to completely fill with water. To purge the lines of 

any excess air, keep the hot water faucet open for 

3 minutes after a constant flow of water is obtained. 

Close the faucet and check all connections for leaks.

WATER SYSTEM PIPING

Figures 10-12 are examples of vent pipe system 

installations and may or may not be typical for your 

specific application. Consult the “National Fuel Gas Code”, 

NFPA 54, ANSI Z223.1-current edition and the guidelines 

set forth by prevailing local codes.

Maintain

Clearance*

Support Strap

3 FT.

Minimum

Vent

Connector

Slope Up

1/4 Inch

Per Foot

Minimum

**Maintain

Specified

Clearance

Venting Gas Vent System With Type B Double Wall Vent Pipe.

2 FT. Minimum Above

Any Object Within

10 FT. Horizontally

Type B Double
Wall Vent Pipe

FIGURE 11.

Seal

 

Maintain

Clearance*

Support Strap

Specified Minimum Clearance

Vent

Connector

Slope Up

1/4 Inch

Per Foot

Minimum

Vent Connector

**Maintain

Specified

Clearance

Venting Through Chimney With Type B Double Wall Vent Pipe.

Unused Chimney

Flue Or Masonry

Enclosure

Maintain Manufacturer’s

Listed Vent Cap

FIGURE 12.

*

 Maintain vent pipe clearance requirements to local, state 

and/or the “National Fuel Gas Code”, ANSI Z223.1(NFPA 

54)-current edition.

**

 NFPA 211, Standard for Chimneys, Fireplaces, Vents, and 

Solid Fuel-Burning Appliances states that these chimneys are 
intended to be installed in accordance with the installation 
instructions provided with each chimney support assembly. 
Minimum air space clearance to combustible materials should be 
maintained as marked on the chimney sections.

Содержание HIGH EFFICIENCY ATMOSPHERIC VENTGAS WATER...

Страница 1: ...pplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If t...

Страница 2: ...lief Valve 16 17 T P Relief Valve and Pipe Installation 17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Electrical Connections and Wiring Diagram 18 Important Information...

Страница 3: ...ty equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to...

Страница 4: ...s are available Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual Fire or Explosion Hazard Do not store or use gasoline or other flammable vapors...

Страница 5: ...CODES IMPORTANT WHEN BRUSHING ON AN APPROVED NONCORROSIVE LEAK DETECTION SOLUTION DO NOT SPLASH SOLUTION ONTO ELECTRICAL CON NECTIONS SEE PAGE 27 M N A L B P D E Q F G DISCHARGE PIPE DO NOT CAP OR PLU...

Страница 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Страница 7: ...ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result in fire or explosion Maintain...

Страница 8: ...ply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the metal drain pan that trigger an alarm or turn off the incoming water to the water heater when water...

Страница 9: ...PPLY WARNING Use a new CSA approved gas supply line Install a shut off valve Do not connect a natural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supp...

Страница 10: ...these instructions can result in death explosion or carbon monoxide poisoning Explosion Hazard Gas Pipe Capacity Table WARNING Explosion Hazard Gas leaks can not always be detected by smell Gas suppl...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louvers grilles and screens These devices can reduce airflow which in turn may requi...

Страница 13: ...ing the manufacturer s instructions and local codes rules or regulations IMPORTANT If you lack the necessary skills required to properly install this venting system you should not proceed but get help...

Страница 14: ...prior to any elbow in the vent system IMPORTANT Existing vent systems must be inspected for obstructions corrosion and proper installation Chimney Connection IMPORTANT Before connecting a vent to a c...

Страница 15: ...he water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperature and pressure relief valve must be installed in the opening marked T...

Страница 16: ...or other chemicals must not be used Chemicals that may contaminate the potable water supply must not be added to the piping system Closed System Thermal Expansion As water is heated it expands thermal...

Страница 17: ...ed into the T P valve discharge opening per the instructions manual 4 Locate the hot water outlet cold water inlet pipes to the water heater 5 Locate the slit running the length of a section of pipe i...

Страница 18: ...tions for leaks Open the nearest hot water faucet and let it run for three 3 minutes to purge the water lines of air and sediment and to ensure complete filling of the tank The Electrical power may th...

Страница 19: ...se review the following checklist and make any required installation upgrades or changes Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installa...

Страница 20: ...performed 3 Set the ON OFF switch on the gas control to the OFF postition 2 6 This appliance is equipped with a device which automatically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND This...

Страница 21: ...code 8 page 31 FIGURE 17 SEQUENCE OF OPERATION System will verify pressure switch operation and start a 5 second pre purge then air intake fan will turn off Ignitor will start a 12 second warm up peri...

Страница 22: ...hermostat see Figures 20 and 21 Using the lowest hot water temperature that meets your needs will also provide the most energy efficient operation of the water heater Never allow small children to use...

Страница 23: ...the water heater cannot be used until the gas control valve thermostat is replaced by a qualified technician Contact your local dealer for service information losses and may satisfy your normal hot wa...

Страница 24: ...s To drain the tank perform the following steps 1 Turn off the gas to the water heater at the manual gas shut off valve and turn off the electrical power to the gas control thermostat valve 2 Open a n...

Страница 25: ...Manifold Burner Assembly 1 Turn off the gas supply to the water heater at the manual gas shut off valve This valve is typically located beside the water heater Note the position of the shut off valve...

Страница 26: ...dirt it may be necessary to check the air intake chamber screen more frequently 2 Use a vacuum cleaner with a hose attachment to remove any dust or debris that may have accumulated on the screen FIGU...

Страница 27: ...eater Refer to the section of Draining and Flushing section and follow the procedure 5 Disconnect the the flame sense hot surface igniter wire power supply transformer pressure switch fan and display...

Страница 28: ...PERATURE REGULATION section BURNER FLAME YELLOW LAZY 1 Dirt in burner ports 2 Combustion air path restricted 3 Not enough dilution air for proper com bustion 4 Main burner line clogged 5 Obstruction i...

Страница 29: ...MATION SOOTING 1 Insufficient secondary air 2 Low gas pressure 3 Water heater flue or vent system blocked 4 Thermostat not functioning properly 5 Heater installed in a confined area 6 Burner flame yel...

Страница 30: ...ure supply and manifold gas pressures are within requirements in the installation manual Manifold gas pressure is non adjustable if pressure is off by more than 0 3 W C 75 Pa replace the lower control...

Страница 31: ...power for 10 seconds and then back on If this error code will not clear and the ignitor resistance is within specifications replace the lower control 9 FV SENSE Flashing Flammable Vapor Sensor has det...

Страница 32: ...control must be replaced 15 All Segments Flashing The self diagnostic check has detected one or both of the temperature adjustment buttons are stuck 1 Press and release each of the temperature adjustm...

Страница 33: ...DURING TRIAL FOR IGNITION IGNITOR TURNS OFF YES NO IS FLAME SENSE LOST IS REQUEST FOR HEAT SATISFIED GAS VALVE OFF COMBUSTION FAN OFF AFTER POST PURGE DELAY GAS VALVE CLOSES LESS THAN 3 TRIES FOR IGN...

Страница 34: ...w Retainer Clip 16 Manifold Door Gasket 17 Viewport Assembly 18 FV Sensor 19 Outer Door 20 Electrical Transformer 21 Pressure Switch REPAIR PARTS ILLUSTRATION LEGEND Special anode rod see Anode Rod Wa...

Страница 35: ...assembly which contains the manifold tube gasket manifold door manifold component block with retainer clip and flame sense hot surface igniter assembly Natural Gas Item 15 Contains manifold component...

Страница 36: ...36 NOTES...

Страница 37: ...37 NOTES...

Страница 38: ...38 NOTES...

Страница 39: ...niques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor used in an open system or in a closed system with a proper...

Страница 40: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

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