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3

then call your gas supplier or service agent.  Keep area clear
until a service call has been made.

At times you may not be able to smell an LP gas leak.  One cause
is odor fade, which is a loss of the chemical odorant that gives LP
gas its distinctive smell.  Another cause can be your physical
condition, such as having a cold or a diminishing sense of smell
with age.  For these reasons, the use of a propane gas detector
is recommended.

IF YOU EXPERIENCE AN OUT-OF-GAS SITUATION, DO NOT
TRY TO RELIGHT APPLIANCE YOURSELF.  Ask your LP delivery
person to relight pilots for you.  Only trained LP professionals
should conduct the required safety checks in accordance with
industry standards.

EXTENDED NON-USE PERIODS

 

WARNING

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER
SYSTEM SERVED BY THIS HEATER THAT HAS NOT BEEN
USED FOR A LONG PERIOD OF TIME (GENERALLY TWO
WEEKS OR MORE).  HYDROGEN GAS IS EXTREMELY
FLAMMABLE. 

 To reduce the risk of injury under these conditions,

it is recommended that the hot water faucet be opened for several
minutes at the kitchen sink before using any electrical appliance
connected to the hot water system.  If hydrogen is present, there
will probably be an unusual sound such as air escaping through
the pipe as the water begins to flow.  

THERE SHOULD BE NO

SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIME
IT IS OPEN.

INSULATION BLANKETS

Insulation blankets available to the general public for external
use on gas water heaters are not approved for use on your
water heater.  The purpose of an insulation blanket is to reduce
the standby heat loss encountered with storage tank heaters.
Your water heater meets and exceeds the National Appliance
Energy Conservation Act standards with respect to insulation
and standby loss requirements, making an insulation blanket
unnecessary.

 

WARNING

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions (See Figure 1 for
identification of components mentioned below).  Failure to follow
these instructions can restrict the air flow required for proper
combustion, potentially resulting in fire, asphyxiation, serious
personal injury or death.

Do not cover the outer door, thermostat or temperature &
pressure relief valve.

Do not allow insulation to come within 2 inches of dilution air
inlet on the blower to prevent blockage of the dilution air.

Do not allow insulation to come within 2" of the floor to prevent
blockage of combustion air flow to the burner.

Do not cover the instruction manual.  Keep it on the side of
the water heater or nearby for future reference.

Do  obtain new warning and instruction labels for placement
on the blanket directly over the existing labels.

Do inspect the insulation blanket frequently to make certain it
does not sag, thereby obstructing combustion air flow.

 GENERAL SAFETY INFORMATION

EXTERNAL DAMAGE

Do not operate the water heater until it has been fully checked
out by a qualified technician, if the water heater:

• Has been exposed to fire or damage.
• Displays evidence of sooting.
• Produces steam or unusually hot water.

If the water heater has been flooded it must be replaced.

CHEMICAL VAPOR CORROSION

 WARNING

CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY
OCCUR  IF AIR FOR COMBUSTION CONTAINS CERTAIN
CHEMICAL VAPORS.  SUCH CORROSION MAY RESULT IN
FAILURE AND RISK OF ASPHYXIATION.

Spray can propellants, cleaning solvents, refrigerator and air
conditioning refrigerants, swimming pool chemicals, calcium and
sodium chloride (water softener salt), waxes, and process
chemicals are typical compounds which are potentially corrosive.

Do not store products of this sort near the heater.  Also, air which
is brought in contact with the heater should not contain any of
these chemicals.  If necessary, uncontaminated air should be
obtained from remote or outside sources. The limited warranty is
voided when failure of water heater is due to a corrosive
atmosphere.  (Reference is made to the limited warranty for
complete terms and conditions).

IMPROPER COMBUSTION

 

WARNING

ATTIC AND/OR  EXHAUST  FANS  OPERATING  ON  THE
PREMISES WITH A WATER HEATER CAN RESULT IN CARBON
MONOXIDE POISONING AND DEATH.

OPERATION OF THESE FANS CAN PRODUCE A NEGATIVE
DRAFT IN THE AREA OF THE WATER HEATER PREVENTING
THE PRODUCTS OF COMBUSTION FROM EXHAUSTING
THROUGH THE VENT PIPE.

The venting of the water heater should be inspected by a qualified
service technician at the time of installation and periodically
thereafter to ensure a down-draft condition does not exist.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND
VENTILATING AIR.  ADEQUATE AIR FOR COMBUSTION AND
VENTILATION MUST BE PROVIDED FOR SAFE OPERATION.

LIQUID PETROLEUM MODELS

 

WARNING

Water heaters for propane or liquefied petroleum gas (LPG) are
different from natural gas models.  A natural gas heater will not
function safely on LP gas and no attempt should be made to
convert a heater from natural gas to LP gas.

LP gas must be used with great caution.  It is highly explosive
and heavier than air.  It collects first in the low areas making its
odor difficult to detect at nose level.  If LP gas is present or even
suspected, do not attempt to find the cause yourself.  Go to a
neighbor's house, leaving your doors open to ventilate the house,

Содержание GPCR

Страница 1: ...tion and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE OWNER S MANUAL GET TO KNOWYOUR WATER HEATER 2 GENERAL SAFETYINFORMATION 3 INSTALLATION...

Страница 2: ...bers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally GAS MODELS WITH HOT SURFACE IGNITION 2 OR 3 PVC VENT CAPABILITY FIGURE 1 O Flue Baffle Assembly P Insulation Q Control Harness R Rating Plate S Gas Supply T Manual Gas Shut off Valve U Ground Joint Union V Dirt Leg Sediment Trap W Drain Valve X Gas Valve Thermostat Y Drain...

Страница 3: ...eep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels Do inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion air flow GENERAL SAFETY INFORMATION EXTERNAL DAMAGE Do not operate the water heater until it has been fully checke...

Страница 4: ...having jurisdiction In the absence of local codes the installation must comply with the current editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 The former is available from the Canadian Standards Association 8501 East Pleasant Valley Road Cleveland OH 44131 and both documents are available from the National Fire Protection Association 1 Batteryma...

Страница 5: ...l be suitable for use with potable water 2 Toxic chemicals such as those used for boiler treatment shall NEVER be introduced into this system 3 This unit may NEVER be connected to any existing heating system or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temperatures higher than required for domestic water purposes a ...

Страница 6: ...SI Z223 1 NFPA54 7 3 4e and 7 8a b as follows 1 The exit terminals of a mechanical vent system shall be not less than 7 feet above grade when located adjacent to public walkways Figure 3 2 A venting system shall terminate at least 3 feet above any forced air inlet located within 10 feet Figure 3 3 The venting system shall terminate at least 4 feet below 4 feet horizontally from or 1 foot above any...

Страница 7: ... wall and install the wall plate can be held to the outside wall by placing some of the caulking on the back of the plate The wall plate is supplied for decorative purposes only and is not a requirement for the vent termination if not needed by the installer SEQUENCEOFINSTALLATION 1 The Power Vent Models come with the blower assembly installed 2 After the unit is set in place make sure the blower ...

Страница 8: ...power cord until vent system is completely installed The Power Vent operates on 110 120 Vac therefore a grounded outlet must be within reach of the six 6 foot flexible power cord supplied with the unit see fig 1 The power cord supplied may be used only where local codes permit If local codes do not permit the use of a flexible power supply cord a Make sure the unit is unplugged from wall outlet Re...

Страница 9: ...pages 10 through 12 for the proper method of cutting and cementing the PVC pipe and fittings 4 The vent piping should be connected to the blower with a rubber adapter and secured with hose clamps The adapter and clamps are provided with the heater 5 Even though the flue gas temperature leaving the blower is between 140 F and 175 F some installations will have water condense in the vent piping If t...

Страница 10: ...far the majority of failures in PVC and CPVC systems are the result of shortcuts and or improper joining techniques 2 SELECTIONOFMATERIALS Cutting Device Saw or Pipe Cutter Deburring Tool Knife File or Beveling Machine 2 and above Brush Pure Bristle Rag Cotton Not Synthetic Primer and Cleaner Solvent Cement PVC for PVC Components and CPVC for CPVC Components Containers Metal or Glass to hold Prime...

Страница 11: ... fitting sockets and remove all dirt grease or moisture with a clean dry rag If wiping fails to clean the surfaces a chemical cleaner must be used Check for possible damage such as splits or cracks and replace if necessary Depth of entry Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F Measure the fitting depth and mark this distance o...

Страница 12: ...hot water line Make sure that the insulation is against the top cover of the heater Fit T P valve insulation over valve Make sure that the insulation does not interfere with the lever of the T P valve Secure all insulation using tape OPERATION WARNING NEVER OPERATE THE HEATER WITHOUT FIRST BEING CERTAIN IT IS FILLED WITH WATER AND A TEMPERATURE AND PRESSURE RELIEF VALVE IS INSTALLED IN THE RELIEF ...

Страница 13: ...OLER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off all electric power to the appliance if service is to be performed BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATERANDAIR PURGED FROMALL LINES 1 STOP Read the safety information above on...

Страница 14: ... you experience this type of use you should consider using lower temperature settings to reduce scald hazards Valves for reducing the point of use temperature by mixing cold and hot water are available See figure 2 Also available are inexpensive devices that attach to faucets to limit hot water temperatures Contact a licensed plumber or the local plumbing authority To avoid any unintentional chang...

Страница 15: ...TY INFORMATION SECTION FIRST USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS COMPONENTS WEAR OUT OVER A PERIOD OF TIME THE GAS CARRYING COMPONENTS OFTHISAPPLIANCE SHOULD BE INSPECTED FOR PROPER OPERATION PERIODICALLY BY A QUALIFIED SERVICE TECHNICIAN MAIN BURNER FIG 1 Check main burner every 12 months for proper flame characteristics This is done by removing door s on heater fig 1 The main burner...

Страница 16: ...e will damage the heater Turn off the gas and cold water inlet valve to the heater Open a nearby hot water faucet and the heater drain valve BE CAREFUL TO GRASP THE DRAIN VALVE HANDLE SO THAT THE HAND IS NOT EXPOSED TO HOT WATER IF DESIRED A HOSE MAY BE CONNECTED TO THE DRAIN VALVETO CARRYTHE WATERAWAY DANGER THE WATER MAYBE HOT The drain valve must be left open during the shutdown period To resta...

Страница 17: ... correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to operate 2 Hot surface ignitor not positioned correctly 3 Low voltage to the water heater 4 Electric polarity to unit is incorrect test and correct Problem in the gas valve driver circuit 1 Turn power to the water heater off for 10 seconds and the back on 2 Replace gas control valve Problem with th...

Страница 18: ...ng and YELLOWFLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions combustion or blockage A Water on the floor under heater See CONDENSATION section B Water dripping from blower assembly Install condensate drain hose supplied locally CONDENSATION on drain port of rubber boot of blower assembly or provide a...

Страница 19: ...y accident to the water heater or any part thereof including freezing fire floods or lightning any misuse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLYA REPLACEMENT WATER HEATER OR PART THEREOF THE OWNER IS RESPONSIBLE ...

Страница 20: ...20 5621 W 115TH STREET ALSIP IL 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E mail parts hotwater com REPLACEMENT PARTS ...

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