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5

 CAUTION

In cold climates provide protection against freeze-up.
THE HEATER SHOULD BE LOCATED IN AN AREA WHERE
LEAKAGE OF THE TANK OR CONNECTIONS WILL NOT RESULT
IN DAMAGE TO THE AREA ADJACENT TO THE HEATER OR TO
LOWER FLOORS OF THE STRUCTURE. 

When such locations

cannot be avoided, a suitable drain pan should be installed
under the heater, see fig. 1.  The pan should have a minimum
length and width of at least 2 inches greater than the diameter of
the heater and should be piped to an adequate drain.  Drain
pans suitable for these heaters are available from your dealer.

Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed.
Water heaters are sometimes installed in locations where
leakage may result in property damage, even with the use of a
drain pan piped to a drain. However, unanticipated damage
can be reduced or prevented by a leak detector or water shut-off
device used in conjunction with a piped drain pan. These
devices are available from some plumbing supply wholesalers
and retailers, and detect and react to leakage in various ways:

• Sensors mounted in the drain pan that trigger an alarm or turn

off the incoming water to the water heater when leakage is
detected.

• Sensors mounted in the drain pan that turn off the water supply

to the entire home when water is detected in the drain pan.

• Water supply shut-off devices that activate based on the water

pressure differential between the cold water and hot water
pipes connected to the water heater.

• Devices that will turn off the gas supply to a gas water heater

while at the same time shutting off its water supply.

 WARNING

DO NOT INSTALL THIS WATER HEATER DIRECTLY ON A
CARPETED FLOOR.  A FIRE HAZARD MAY RESULT.  

Instead

the water heater must be placed on a metal or wood panel
extending beyond the full width and depth by at least 3 inches
(76.2mm) in any direction.  If the heater is installed in a carpeted
alcove or closet, the entire floor shall be covered by the panel.
Also, see DRAINING.

 WARNING

For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during
an earthquake.  See instructions for correct installation
procedures.  Instructions may be obtained from your local dealer,
wholesaler, public utilities or California’s Office of the State
Architect, 400 P Street, Sacramento, CA 95814.

WATER CONNECTIONS

Refer to figure 1 for typical installation.  A suitable pipe thread
sealant must be used to prevent leakage.

WATER (POTABLE) HEATING AND SPACE

HEATING

1. All piping components connected to this unit for space heating

applications shall be suitable for use with potable water.

2. Toxic chemicals, such as those used for boiler treatment,

shall NEVER be introduced into this system.

3. This unit may NEVER be connected to any existing heating

system or component(s) previously used with a non-potable
water heating appliance.

4. When the system requires water for space heating at

temperatures higher than required for domestic water
purposes, a tempering valve must be installed.  Please refer
to Figure 2 for suggested piping arrangement.

    

FIGURE 2

CLOSED WATER SYSTEM

A closed system will exist if a back-flow preventer (check valve),
or similar device is installed in the cold water line between the
water heater and the street main (or well).  Excessive pressure
may develop due to the thermal expansion of heated water
causing premature tank failure or intermittent relief valve
operation.  This type of failure is  not covered by the limited
warranty.  An expansion tank may be necessary in the cold water
supply to alleviate this situation, see fig. 1.  Contact the local
plumbing authority.

If the temperature and pressure relief valve on the appliance
discharges periodically, this may be due to thermal expansion
in a closed water supply system.  Contact the water supplier or
local plumbing inspector on how to correct the situation.  

Do not

plug the temperature and pressure relief valve.

GAS CONNECTIONS

The minimum gas supply pressure is 5.0" W.C for natural gas
(11.0" W.C. for propane).

THE HEATER IS NOT INTENDED FOR OPERATION AT HIGHER
THAN 14.0'' WATER COLUMN SUPPLY PRESSURE.  EXPOSURE
TO HIGHER GAS SUPPLY PRESSURE MAY CAUSE DAMAGE
TO THE CONTROL WHICH COULD RESULT IN FIRE OR
EXPLOSION.

  If overpressure has occurred such as through

improper testing of gas lines or emergency malfunction of the
supply system, the control must be checked for safe operation.
Make sure that the outside vents on the supply regulators and
the safety vent valves are protected against blockage.  These
are parts of the gas supply system not the heater.  Vent blockage
may occur during ice storms.

IT IS IMPORTANT TO GUARD AGAINST CONTROL FOULING
FROM CONTAMINANTS IN THE GAS WAYS.  SUCH FOULING
MAY CAUSE IMPROPER OPERATION, FIRE OR EXPLOSION.

All piping must comply with local codes and ordinances or with
the National Fuel Gas Code (ANSI Z223.1/ NFPA-54) whichever
applies. Copper and brass tubing and fittings (except tin lined
copper tubing) shall not be used.

REFER TO FIG. 1 FOR CONNECTION DETAILS.  BEFORE
ATTACHING THE GAS LINE BE SURE THAT ALL GAS PIPE IS
CLEAN ON THE INSIDE.

TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS
SUPPLY LINE, A DIRT LEG (SOMETIMES CALLED DRIP LEG)
MUST BE INCORPORATED IN THE PIPING, FIG. 1.

  The dirt leg

must be readily accessible.  Install in accordance with
recommendations of serving gas supplier.  Refer to the current
edition of National Fuel Gas Code, ANSI Z223.1/NFPA.

Содержание GPCR

Страница 1: ...tion and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE OWNER S MANUAL GET TO KNOWYOUR WATER HEATER 2 GENERAL SAFETYINFORMATION 3 INSTALLATION...

Страница 2: ...bers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally GAS MODELS WITH HOT SURFACE IGNITION 2 OR 3 PVC VENT CAPABILITY FIGURE 1 O Flue Baffle Assembly P Insulation Q Control Harness R Rating Plate S Gas Supply T Manual Gas Shut off Valve U Ground Joint Union V Dirt Leg Sediment Trap W Drain Valve X Gas Valve Thermostat Y Drain...

Страница 3: ...eep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels Do inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion air flow GENERAL SAFETY INFORMATION EXTERNAL DAMAGE Do not operate the water heater until it has been fully checke...

Страница 4: ...having jurisdiction In the absence of local codes the installation must comply with the current editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 The former is available from the Canadian Standards Association 8501 East Pleasant Valley Road Cleveland OH 44131 and both documents are available from the National Fire Protection Association 1 Batteryma...

Страница 5: ...l be suitable for use with potable water 2 Toxic chemicals such as those used for boiler treatment shall NEVER be introduced into this system 3 This unit may NEVER be connected to any existing heating system or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temperatures higher than required for domestic water purposes a ...

Страница 6: ...SI Z223 1 NFPA54 7 3 4e and 7 8a b as follows 1 The exit terminals of a mechanical vent system shall be not less than 7 feet above grade when located adjacent to public walkways Figure 3 2 A venting system shall terminate at least 3 feet above any forced air inlet located within 10 feet Figure 3 3 The venting system shall terminate at least 4 feet below 4 feet horizontally from or 1 foot above any...

Страница 7: ... wall and install the wall plate can be held to the outside wall by placing some of the caulking on the back of the plate The wall plate is supplied for decorative purposes only and is not a requirement for the vent termination if not needed by the installer SEQUENCEOFINSTALLATION 1 The Power Vent Models come with the blower assembly installed 2 After the unit is set in place make sure the blower ...

Страница 8: ...power cord until vent system is completely installed The Power Vent operates on 110 120 Vac therefore a grounded outlet must be within reach of the six 6 foot flexible power cord supplied with the unit see fig 1 The power cord supplied may be used only where local codes permit If local codes do not permit the use of a flexible power supply cord a Make sure the unit is unplugged from wall outlet Re...

Страница 9: ...pages 10 through 12 for the proper method of cutting and cementing the PVC pipe and fittings 4 The vent piping should be connected to the blower with a rubber adapter and secured with hose clamps The adapter and clamps are provided with the heater 5 Even though the flue gas temperature leaving the blower is between 140 F and 175 F some installations will have water condense in the vent piping If t...

Страница 10: ...far the majority of failures in PVC and CPVC systems are the result of shortcuts and or improper joining techniques 2 SELECTIONOFMATERIALS Cutting Device Saw or Pipe Cutter Deburring Tool Knife File or Beveling Machine 2 and above Brush Pure Bristle Rag Cotton Not Synthetic Primer and Cleaner Solvent Cement PVC for PVC Components and CPVC for CPVC Components Containers Metal or Glass to hold Prime...

Страница 11: ... fitting sockets and remove all dirt grease or moisture with a clean dry rag If wiping fails to clean the surfaces a chemical cleaner must be used Check for possible damage such as splits or cracks and replace if necessary Depth of entry Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F Measure the fitting depth and mark this distance o...

Страница 12: ...hot water line Make sure that the insulation is against the top cover of the heater Fit T P valve insulation over valve Make sure that the insulation does not interfere with the lever of the T P valve Secure all insulation using tape OPERATION WARNING NEVER OPERATE THE HEATER WITHOUT FIRST BEING CERTAIN IT IS FILLED WITH WATER AND A TEMPERATURE AND PRESSURE RELIEF VALVE IS INSTALLED IN THE RELIEF ...

Страница 13: ...OLER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off all electric power to the appliance if service is to be performed BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATERANDAIR PURGED FROMALL LINES 1 STOP Read the safety information above on...

Страница 14: ... you experience this type of use you should consider using lower temperature settings to reduce scald hazards Valves for reducing the point of use temperature by mixing cold and hot water are available See figure 2 Also available are inexpensive devices that attach to faucets to limit hot water temperatures Contact a licensed plumber or the local plumbing authority To avoid any unintentional chang...

Страница 15: ...TY INFORMATION SECTION FIRST USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS COMPONENTS WEAR OUT OVER A PERIOD OF TIME THE GAS CARRYING COMPONENTS OFTHISAPPLIANCE SHOULD BE INSPECTED FOR PROPER OPERATION PERIODICALLY BY A QUALIFIED SERVICE TECHNICIAN MAIN BURNER FIG 1 Check main burner every 12 months for proper flame characteristics This is done by removing door s on heater fig 1 The main burner...

Страница 16: ...e will damage the heater Turn off the gas and cold water inlet valve to the heater Open a nearby hot water faucet and the heater drain valve BE CAREFUL TO GRASP THE DRAIN VALVE HANDLE SO THAT THE HAND IS NOT EXPOSED TO HOT WATER IF DESIRED A HOSE MAY BE CONNECTED TO THE DRAIN VALVETO CARRYTHE WATERAWAY DANGER THE WATER MAYBE HOT The drain valve must be left open during the shutdown period To resta...

Страница 17: ... correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to operate 2 Hot surface ignitor not positioned correctly 3 Low voltage to the water heater 4 Electric polarity to unit is incorrect test and correct Problem in the gas valve driver circuit 1 Turn power to the water heater off for 10 seconds and the back on 2 Replace gas control valve Problem with th...

Страница 18: ...ng and YELLOWFLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions combustion or blockage A Water on the floor under heater See CONDENSATION section B Water dripping from blower assembly Install condensate drain hose supplied locally CONDENSATION on drain port of rubber boot of blower assembly or provide a...

Страница 19: ...y accident to the water heater or any part thereof including freezing fire floods or lightning any misuse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLYA REPLACEMENT WATER HEATER OR PART THEREOF THE OWNER IS RESPONSIBLE ...

Страница 20: ...20 5621 W 115TH STREET ALSIP IL 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E mail parts hotwater com REPLACEMENT PARTS ...

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