background image

26

Servicing of the ignitor assembly includes keeping the ignitor
free of lint, scale or any other foreign debris.

                                               

FIGURE 11, IGNITOR

MAIN BURNER

The main burner, fig.12, should display the following
characteristics:

• Cause rapid ignition and carry across entire burner.

• Give reasonably quiet operation during ignition, burning, and

extinction.

• Cause no excessive lifting of flame from burner ports.

              

FIGURE 12

If the preceding burner characteristics are not evident, check for
accumulation of lint, scale or other foreign debris that restricts or
blocks the air openings to the burner or heater.

NOTE:

1. Remove main burners from unit.

2. Check that burner venturi and ports are free of foreign debris.

3. Clean burners with bristle brush and/or vacuum cleaner - DO

NOT distort burner ports or pilot location.

4. Reinstall burners in unit.  Make sure front and rear of burners

are installed correctly in burner support brackets.

5. Check flame inserts.  Make sure there is no bending or

cracking and that they are free from lint, scale or any foreign
material.

Also check for good flow of combustion and ventilating air to the
unit.  Maintain a clear area around the heater at all times.

GAS VALVES

Figure 13 shows the type of combination manual gas control
valve and regulator used on these heaters.

If the gas valve becomes defective, repairs should not be
attempted.  A new valve should be installed in place of the
defective one.

               

FIGURE 13

CHECKING THE INPUT

For appliance installation locations with elevations above 2000
feet, refer to HIGH ALTITUDE INSTALLATIONS section of this
manual for input reduction procedure.

1. Attach a pressure gauge or a manometer to the manifold

pressure tap on the gas valve and  refer to Table 3, for correct
manifold pressure.

2. Use this formula to “clock” the meter.  Be sure that other gas

consuming appliances are not operating during this interval.

3600  X  H  =  Btuh
   T

T  =  Time in seconds to burn one cubic foot of gas.

H = Btu’s per cubic foot of gas.

Btuh = Actual heater input.

Example: (Using BTN-250 heater)
T  =  15.1 seconds

H  =  1050 Btu

Btuh  =  ?

36.8  X  1050  = 250,000 Btuh (Compare with the BTN 250
model and rating.)

Should it be necessary to adjust the gas pressure to the burners
to obtain the full input rate, the steps below should be followed:

3. Remove the regulator adjustment sealing cap, fig. 13, and

adjust the pressure by turning the adjusting screw with a
screwdriver.

 Clockwise to increase gas pressure and input rate.

 Counterclockwise to decrease gas pressure and input

rate.

4. “Clock” the meter as in step 2 above.

5. Repeat steps 3 and 4 until the specified input rate is achieved.

6. Turn the gas control knob to PILOT.  Remove the pressure

gauge and replace the sealing cap and the allen wrench set
screw in the pressure tap opening.

 

WARNING

UNDER NO CIRCUMSTANCES SHOULD THE GAS INPUT
EXCEED THE INPUT SHOWN ON THE HEATER MODEL AND
RATING PLATE.  OVERFIRING COULD RESULT IN DAMAGE OR
SOOTING OF THE HEATER.

Содержание BTN 120 THRU 400/A Series

Страница 1: ...RENCE Printed in U S A 0603 PART NO 195714 000 ADIVISION OFA O SMITH CORPORATION McBEE SOUTH CAROLINA USA www hotwater com CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR...

Страница 2: ...1107 1055 1022 949 BTN 400 390 000 85 80 GPH 1039 935 748 693 624 534 520 468 416 374 346 340 312 297 288 267 114 322 LPH 3934 3540 2832 2622 2360 2023 1967 1770 1573 1416 1311 1287 1180 1124 1089 101...

Страница 3: ...ing Aids 30 Sequence of Operation Flow Chart 30 Operational Checklist 31 Limited Warranty 32 Page Page FOREWORD These designs comply with ANSI Z21 10 3 as an automatic circulating or automatic storage...

Страница 4: ...nstallation and periodically thereafter to ensure a down draft condition does not exist DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATING AIR ADEQUATE AIR FOR COMBUSTION AND VENTILATION MUST BE P...

Страница 5: ...of the heater adjustment to the gas pressure regulator may be required See CHECKING THE INPUT section in this manual for inlet and manifold pressure requirements Also due to the input rating reductio...

Страница 6: ...N SERIOUS PERSONAL INJURY OR DEATH UNCRATING The heater is shipped with the inducer already installed The wiring conduit runs from the thermostat to the inducer Before turning unit on check to make su...

Страница 7: ...5 BTN 250 A 2 51mm 2 51mm 2 51mm 12 305 BTN 275 A 2 51mm 2 51mm 2 51mm 12 305 BTN 310 A 3 76mm 3 76mm 3 76mm 12 305 BTN 366 A 6 152mm 6 152mm 6 152mm 12 305 BTN 400 A 3 76mm 3 76mm 3 76mm 12 305 TABLE...

Страница 8: ...ommunicating with the outdoors through vertical ducts two permanent openings located in the above manner shall be provided Each opening shall have a free area of not less than one square inch per 4000...

Страница 9: ...r Inches 154 000 1 Ft 6 6 6 6 6 6 6 6 154 000 2 Ft 6 6 6 6 6 6 6 6 154 000 3 Ft 6 6 6 6 6 6 6 6 Number of Combined Input BTN 154 Heaters in Thousands of Btu hr Manifold and Common Vent Diameter Inches...

Страница 10: ...0 Input 310 000 Btu hr Total Vent Height Feet Vent Connector Size 6 inches 6 8 10 15 20 30 50 100 Input Btu hr Rise Vent Connector Diameter Inches 310 000 1 Ft 9 8 8 8 7 7 6 6 310 000 2 Ft 8 8 8 7 7 7...

Страница 11: ...may be required in the inlet supply line between the appliance and the meter or valve to compensate for the thermal expansion of the water SYSTEMCONNECTIONS The system installation must conform to th...

Страница 12: ...ATURE CONTROL WARNING ON PAGE 25 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES GENERAL The type size and loc...

Страница 13: ...OULD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATERTEMPERATURE CONTROL WARNING ON PAGE 25 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARYTO OBTAINADEQUATE BOOSTER OUTPUT ADDANANTI SCALD VALVE FOR H...

Страница 14: ...OGGLESWITCHMUSTBECLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOTOPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALLLINETEMPERATURECONTROLINANUNINSULATED TEEBEYONDTHEDISHWASHINGMACHINE...

Страница 15: ...ns shown in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of t...

Страница 16: ...NOTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARYTURBULENCEINTHETANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE C...

Страница 17: ...ERS WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 25 IF HIGHER PREHE...

Страница 18: ...ER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING AN A O SMITH T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERATUR...

Страница 19: ...N 154 68 BTN 180 72 BTN 199 72 BTN 200 A 72 BTN 250 A 72 BTN 275 A 72 BTN 310 A 73 BTN 366 A 73 BTN 400 A 73 MANIFOLD KITS TWO UNIT MANIFOLD KIT PART NO 78692 THREE UNIT MANIFOLD KIT PART NO 78593 FOU...

Страница 20: ...diction AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only type 1050 C t...

Страница 21: ...BEFOREATTACHING THE GAS LINE BE SURE THATALL GAS PIPE IS CLEAN ON THE INSIDE TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY LINE A DIRT LEG SOMETIMES CALLED SEDIMENT TRAP OR DRIPLEG MUST BE IN...

Страница 22: ...OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF TURN OFF THE MANUALGAS CONTROLVALVE TO THE APPLIANCE CAUTION Before proceeding with the operation of the unit make sure the water heater and system...

Страница 23: ...d then shuts off power to the Silicon Nitride Ignitor 11 From the time the Silicon Nitride Ignitor s power is shut off the Ignition Control Board waits 3 more seconds to monitor the Flame Sensor 12 If...

Страница 24: ...ny gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go on to the next step 7 Turn gas control knob counterclockwise to ON 8 Turn on all elec...

Страница 25: ...ed on the lowest setting which produces an acceptable hot water supply This will always give the most energy efficient operation The temperature control has a 4F fixed differential CHECKING VENTING Th...

Страница 26: ...valve should be installed in place of the defective one FIGURE13 CHECKING THE INPUT For appliance installation locations with elevations above 2000 feet refer to HIGH ALTITUDE INSTALLATIONS section of...

Страница 27: ...APPLIANCE HOT WATER ODOR On occasion hot water may develop a strong odor If this occurs drain the heater completely flush thoroughly and refill If the problem persists chlorination of the heater and r...

Страница 28: ...hy When and How booklet Form No 4800 Then install the long plastic male adapter fitting into the drain valve opening of the water heater Use teflon tape and hand tighten only Do not overtighten Prepar...

Страница 29: ...g Check that main manual gas shutoff valve is fully open and that gas service has not been interrupted Check that after following the appliance OPERATING INSTRUCTIONS the Top Knob of the appliance gas...

Страница 30: ...ription of this flow chart can be found in the SEQUENCE OF OPERATION section found on page 23 Switch power on to unit Thermostat calls for heat Ignition Control Board performs diagnostic check on comp...

Страница 31: ...Replace dual bulb controller if differential is too wide greater than 4 F Heater recovery is slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Draf...

Страница 32: ...tive method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICEANDREPAIREXPEN...

Отзывы: