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13

HOT WATER

OUTLET

TO TANK

INLET

CHECK

VALVE

MIXING

VALVE

COLD

WATER

INLET

TEMPERED WATER

OUTLET

12” TO 15”

(30-38 cm)

CHECK

VALVE

figure 10.

dishwashing machines

All  dishwashing  machines  meeting  the  national  Sanitation 

Foundation requirements are designed to operate with water flow 

pressures between 15 and 25 pounds per square inch (103 kPa 

and 173 kPa). Flow pressures above 25 pounds per square inch 

(173 kPa), or below 15 pounds per square inch (103 kPa), will 

result in improperly sanitized dishes. Where pressures are high, 

a water pressure reducing or flow regulating control valve should 

be used in the 180°F (82°C) line to the dishwashing machine and 

should be adjusted to deliver water pressure between these limits.
The national Sanitation Foundation also recommends circulation 

of 180°F (82°C) water. The circulation flow rate should be just 

enough to provide 180°F (82°C) water at the point of take-off to 

the dishwashing machine.
Adjust  flow  by  throttling  a  full  port  ball  valve  installed  in  the 

circulating line on the outlet side of the pump. never throttle flow 

on the suction side of a pump. See Water Piping Diagrams in 

this manual.

note:

 These appliances meet the nSF Standard 5 for sanitary 

installations when used with the leg kit, Part number 9003425205.

closed water systems

Water  supply  systems  may,  because  of  code  requirements 

or  such  conditions  as  high  line  pressure,  among  others,  have 

installed  devices  such  as  pressure  reducing  valves,  check 

valves, and back flow preventers. Devices such as these cause 

the water system to be a closed system.

thermal expansion

As water is heated, it expands (thermal expansion). In a closed 

system the volume of water will grow when it is heated. As the 

volume  of  water  grows  there  will  be  a  corresponding  increase 

in water pressure due to thermal expansion. Thermal expansion 

can cause premature tank failure (leakage). This type of failure 

is  not  covered  under  the  limited  warranty.  Thermal  expansion 

can also cause intermittent Temperature-Pressure Relief Valve 

operation:  water  discharged  from  the  valve  due  to  excessive 

pressure build up. This condition is not covered under the limited 

warranty. The Temperature-Pressure Relief Valve is not intended 

for the constant relief of thermal expansion.

A properly sized thermal expansion tank must be installed on 

all  closed  systems  to  control  the  harmful  effects  of  thermal 

expansion. Contact a local plumbing service agency to have a 

thermal expansion tank installed.
See Water Line Connections on page 19 and the Water Piping 

Diagrams beginning on page 34.

temperature-pressure relief ValVe

Explosion Hazard

Temperature-Pressure Relief Valve

must comply with ANSI Z21.22-

CSA 4.4 and ASME code.

Properly sized temperature-

pressure relief valve must be

installed in opening provided.

Can result in overheating and

excessive tank pressure.

Can cause serious injury or death.

This water heater is provided with a properly rated/sized and 

certified  combination  Temperature-Pressure  Relief  Valve  (T&P 

valve) by the manufacturer. The valve is certified by a nationally 

recognized testing laboratory that maintains periodic inspection 

of  production  of  listed  equipment  of  materials  as  meeting  the 

requirements for Relief Valves for hot Water supply systems, 

AnSI Z21.22 • CSA 4.4, and the code requirements of ASME.
If  replaced,  the  new  T&P  valve  must  meet  the  requirements 

of  local  codes,  but  not  less  than  a  combination  Temperature-

Pressure  Relief  Valve  rated/sized  and  certified  as  indicated  in 

the  above  paragraph.  The  new  valve  must  be  marked  with  a 

maximum  set  pressure  not  to  exceed  the  marked  hydrostatic 

working pressure of the water heater (150 psi = 1,035 kPa) and 

a discharge capacity not less than the water heater Btu/hr or kW 

input rate as shown on the water heater’s model rating label.
nOTE: In addition to the factory installed Temperature-Pressure 

Relief Valve on the water heater, each remote storage tank that 

may be installed and piped to a water heating appliance must also 

have its own properly sized, rated and approved Temperature-

Pressure  Relief  Valve  installed.  Call  the  toll  free  technical 

support phone number listed on the back cover of this manual 

for technical assistance in sizing a Temperature-Pressure Relief 

Valve for remote storage tanks.
For safe operation of the water heater, the Temperature-Pressure 

Relief Valve must not be removed from its designated opening 

nor  plugged.  The  Temperature-Pressure  Relief  Valve  must  be 

installed directly into the fitting of the water heater designed for the 

relief valve. Install discharge piping so that any discharge will exit 

the pipe within 6 inches (15.2 cm) above an adequate floor drain, 

or external to the building. In cold climates it is recommended 

that it be terminated at an adequate drain inside the building. Be 

certain that no contact is made with any live electrical part. The 

discharge opening must not be blocked or reduced in size under 

any circumstances. Excessive length, over 30 feet (9.14 m), or 

use of more than four elbows can cause restriction and reduce 

the discharge capacity of the valve.

Содержание BTC 201

Страница 1: ...15 Low Lead Content Thank you for buying this energy efficient water heater We appreciate your confidence in our products WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...Troubleshooting 33 Water Piping Diagrams 34 Manifold Kits 49 Limited Warranty 50 Notes 51 2 Table Of Contents Safe Installation Use and Service 3 APPROVALS 3 General Safety Information 4 Precautions...

Страница 3: ...ate of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State...

Страница 4: ...ment trap in accordance with NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or ser...

Страница 5: ...system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should be no smoking or open flame near the faucet at the...

Страница 6: ...water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fir...

Страница 7: ...manual resetting of high limit control preceded by higher than usual water temperature is evidence of high limit switch operation The following is a possible reason for high limit switch operation A m...

Страница 8: ...60 F 33 C 70 F 39 C 80 F 44 C 90 F 50 C 100 F 56 C 110 F 61 C 120 F 67 C 130 F 72 C 140 F 78 C BTR C 151 150 000 NAT 32 Gal 80 GPH 727 485 364 291 242 208 182 162 145 132 121 112 104 44 kW Hr NAT 121...

Страница 9: ...CONSTRUCTION MODEL A RIGHT SIDE B LEFT SIDE C BACK D CEILING BTR C 151 201 0 0 0 12 30 5 cm Locating the Water Heater Property Damage Hazard All water heaters eventually leak Do not install without ad...

Страница 10: ...ion to come within 9 inches 23 cm of floor within 2 inches 5 cm of bottom cover to prevent blockage of combustion air flow to the burners DO NOT cover the instruction manual Keep it on the side of the...

Страница 11: ...rating label under any circumstances Note Due to the input rating reduction at high altitudes the output rating of the appliance is also reduced and should be compensated for in the sizing of the equi...

Страница 12: ...37 kPa from static to dynamic pressure to provide good performance Pressure drops that exceed 1 5 W C 0 37 kPa may cause rough starting noisy combustion or nuisance outages Increases or spikes in sta...

Страница 13: ...al expansion tank installed See Water Line Connections on page 19 and the Water Piping Diagrams beginning on page 34 Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valv...

Страница 14: ...ems and Thermal Expansion on page 13 If you do not understand these instructions or have any questions regarding the Temperature Pressure Relief Valve call the toll free number listed on the back cove...

Страница 15: ...which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space Makeup air requirements for the operation of exhaust fans kitchen ventilatio...

Страница 16: ...uare inches 645 cm2 Outdoor Air Through One Opening Figure 14 Alternatively a single permanent opening commencing within 12 inches 300 mm of the top of the enclosure shall be provided See Figure 14 Th...

Страница 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 Outdoor Air Through Two Vertical Ducts The illustrations shown in thi...

Страница 18: ...Number of Heaters Combined Input btu hr Manifold and Common Vent Diameter Inches 2 300 000 8 7 7 7 7 6 6 6 3 450 000 9 9 9 8 8 7 7 7 4 600 000 10 10 10 9 9 8 8 7 MODEL 201 Input 182 000 and 199 900 b...

Страница 19: ...nections The water piping installation must conform to these instructions and to all local code authority having jurisdiction Good practice requires that all heavy piping be supported Read and observe...

Страница 20: ...eat to this fitting Do not allow pipe dope to contact the plastic tube during installation Tube Inlet Installation Figure 18 TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE...

Страница 21: ...LECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only type 105 C thermoplastic...

Страница 22: ...ne be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figure 20 The sedimenttrapmustber...

Страница 23: ...Gas Line Leak Testing on page 22 and repair any leaks found Start Up Initial Start Up Required Test Equipment U tube manometer pressure gauge or digital manometer Recommended range 20 W C 5 kPa Note...

Страница 24: ...ressure to each water heater within the minimum and maximum supply pressure requirements listed in Table 3 on page 8 with all gas fired appliances connected to a common gas main firing at full capacit...

Страница 25: ...to the Silicon Nitride Igniter 11 From the time the Silicon Nitride Igniter s power is shut off the Ignition Control Board waits 3 more seconds to monitor the Flame Sensor 12 If the Flame Sensor does...

Страница 26: ...26 Sequence of Operation Flow Chart Description of this flow chart can be found in the SEQUENCE OF OPERATION section found on page 25 Figure 23...

Страница 27: ...er through the heater where the thermostat senses the drop in water temperature and activates main burner operation of the appliance If the storage tank temperature control is out of calibration repla...

Страница 28: ...heater storage tank be drained and flushed every 6 months to reduce sediment buildup The water heater should be drained if being shut down during freezing temperatures See Features And Components in...

Страница 29: ...ve handling instructions on label of product being used Tank Cleanout Procedure The following practices will ensure longer life and enable the unit to operate at its designed efficiency 1 Once a month...

Страница 30: ...flush with cool water If irritation persists get medical attention If swallowed give 1 or 2 glasses of water or milk and call physician Get immediate medical attention for eyes Keep out of reach of ch...

Страница 31: ...e thermostat calling for heat It is possible that the high limit E C O has functioned to shut off the appliance See High Limit page 7 High Limit Switch for reset procedure Contact your service agent i...

Страница 32: ...s bacteria is nontoxic to humans d An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Hot water odor may be eliminated or reduced in some water hea...

Страница 33: ...call a qualified service agency Delime heater Ticking or metallic sounds Expansion and contraction normal Pounding or water hammer Air chambers in piping have become waterlogged Thermal expansion tank...

Страница 34: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 35: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 36: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 37: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 38: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 42: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 43: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 44: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT...

Страница 45: ...r than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL...

Страница 46: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 47: ...emperature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEM...

Страница 48: ...Temperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE...

Страница 49: ...49 Manifold Kits MANIFOLD KITS TWO UNIT MANIFOLD KIT PART NO 9003426205 THREE UNIT MANIFOLD KIT PART NO 9003427205 FOUR UNIT MANIFOLD KIT PART NO 9003428205 MODEL DIMENSIONS A 151 201 45 0...

Страница 50: ...also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES s t s o c r e h t o l l a r o f e l b i s...

Страница 51: ...51 Notes...

Страница 52: ...www hotwater com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2012 A O Smith Water Heater Company All rights reserved...

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