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30

threads. Tighten firmly by hand and use wrench or adjustable 

pliers to check for secure connection. Do not over tighten to 

avoid damage to threads and fittings.

Prepare the Up-N-Down Transfer Kit
The next step is the preparation on the Up-N-Down Transfer Kit, 

if you have not already done so:
1.  With the 5 gallon up-n-Down container in the vertical position, 

unscrew  the  plastic  vent  cap  in  the  handle  and  pierce  the 

plastic membrane over the vent boss under the cap to allow 

the container to vent.

note:

 If your container does not have the vent cap and vent 

boss, drill a 3/16” hole in the handle.  When you have finished 

deliming you will be able to plug this drilled vent with the 

stainless steel screw that is supplied with the kit.

2.  Remove  the  container’s  cap  and  cut  the  plastic  membrane 

located in the 3/4” IPT opening in the cap.  Take care to not 

damage the threads.

3.  Find the 3/4” male adapter, apply teflon tape to the threaded 

end and screw it into the 3/4” IPT opening in the cap.

4.  Put cap with male adapter back on the container and slide  

3/4” hose over end of male adapter and fasten in place using 

hose clamp provided.

Delime using Flo-Jug Method
5.  Slide the hose clamp over end of hose and slide hose over the 

male adapter in the water heater drain opening and secure in 

place using hose clamp.

6.  Lift  container  to  the  “Pour”  Position,  see  Figure  28,  being 

careful to keep the vent in the handle above the liquid level 

and pour the un•LIME into the heater.

7.  Lower container, you may have to place the container on its 

empty carton to prevent the un•LIME from flowing back into 

the container.

8.  Let  un•LIME  remain  in  the  heater  for  5  minutes  and  then 

lower the container to the “Drain” Position, see Figure 28.

9.  Deliming activity is indicated by foaming on the surface of the 

un•LIME. If there is deliming activity, repeat steps 6 thru 8.

normally, lime removal will be completed within one hour.  Severe 

build-up of lime may take longer than an hour to complete descaling.
note: To check un•LIME for continued use, place some scale 

or white chalk in a glass with a small amount of un•LIME.  If 

the material is vigorously dissolved by the un•LIME, it can be 

reused; if not, the un•LIME should be replaced.

figure 28.

Chemical Hazard

• Product contains phosphoric acid.
• Keep out of reach of children.
• Use rubber or neoprene gloves.

Contains  phosphoric  acid.  In  case  of  external  contact,  flush 

with  cool  water.  If  irritation  persists,  get  medical  attention.  If 

swallowed, give 1 or 2 glasses of water or milk and call physician.
get immediate medical attention for eyes. Keep out of reach of 

children.

note: the use of ruBBer or neoprene gloVes is 

recommended, especially if you haVe any open sores 

or cuts to aVoid unnecessary irritation or discomfort.

1.  Turn off fuel and/or power supply to heater. Also, turn off power 

to any electrical device or equipment, which is attached, or 

part of the system.

2.  Open  hot  water  side  of  faucet  closest  to  heater  and  allow 

water to run until it is cool enough to handle safely.

3.  Close cold water inlet valve to heater.
4.  Connect  hose  to  drain  valve  at  bottom  of  heater  and  start 

draining heater into suitable floor drain area.

5.  Remove relief valve while heater is draining. nOTE: Do not 

replace relief valve until deliming is completed. Relief valve 

opening  will  also  act  as  a  vent  in  case  of  possible  contact 

between  the  delimer  and  the  anode  rod(s),  which  may 

produce flammable hydrogen-air mixtures.

6.  If relief valve appears to be limed-up, place it in a clean glass or 

plastic container adequate in size so that you can pour enough 

un•LIME®  into  the  container  to  cover  the  valve  and  allow 

space for foaming. When foaming stops, run fresh cool water 

into the container and rinse the relief valve for a few minutes.

7.  If heater does not drain completely after a reasonable length 

of time, turn off the main water supply valve to stop water from 

entering the tank due to a by-pass problem or defective cold 

water inlet valve. Also, check for clogged drain valve opening. 

Heater  must  be  completely  drained  before  introducing 

un•LIME.

8.  Remove the cleanout cover and place a clean plastic bucket 

next to the cleanout opening.
Partially  open  the  cold  water  inlet  valve  to  allow  time  to 

accomplish the following and then close the valve.
While the water is being run through the tank, insert a stiff 

wire, copper tube flattened at one end or an opened wire coat 

hanger  through  the  cleanout  opening  and  scrape  out  any 

loose  deposits  of  scale  or  sediment. This  is  an  economical 

way to avoid unnecessary usage of the deliming solution.
Repeat the opening and closing of the cold water inlet valve 

as  necessary  but  be  sure  the  heater  is  completely  drained 

when ready to introduce the un•LIME.
upon completion, reinstall the cleanout cover and use a new 

cleanout cover gasket (part number 9004099215).
Remove the drain valve.

9.  Install the long plastic male adapter insert fitting into the drain 

valve opening of heater after applying Teflon tape or paste to 

Содержание BTC 201

Страница 1: ...15 Low Lead Content Thank you for buying this energy efficient water heater We appreciate your confidence in our products WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...Troubleshooting 33 Water Piping Diagrams 34 Manifold Kits 49 Limited Warranty 50 Notes 51 2 Table Of Contents Safe Installation Use and Service 3 APPROVALS 3 General Safety Information 4 Precautions...

Страница 3: ...ate of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State...

Страница 4: ...ment trap in accordance with NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or ser...

Страница 5: ...system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should be no smoking or open flame near the faucet at the...

Страница 6: ...water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fir...

Страница 7: ...manual resetting of high limit control preceded by higher than usual water temperature is evidence of high limit switch operation The following is a possible reason for high limit switch operation A m...

Страница 8: ...60 F 33 C 70 F 39 C 80 F 44 C 90 F 50 C 100 F 56 C 110 F 61 C 120 F 67 C 130 F 72 C 140 F 78 C BTR C 151 150 000 NAT 32 Gal 80 GPH 727 485 364 291 242 208 182 162 145 132 121 112 104 44 kW Hr NAT 121...

Страница 9: ...CONSTRUCTION MODEL A RIGHT SIDE B LEFT SIDE C BACK D CEILING BTR C 151 201 0 0 0 12 30 5 cm Locating the Water Heater Property Damage Hazard All water heaters eventually leak Do not install without ad...

Страница 10: ...ion to come within 9 inches 23 cm of floor within 2 inches 5 cm of bottom cover to prevent blockage of combustion air flow to the burners DO NOT cover the instruction manual Keep it on the side of the...

Страница 11: ...rating label under any circumstances Note Due to the input rating reduction at high altitudes the output rating of the appliance is also reduced and should be compensated for in the sizing of the equi...

Страница 12: ...37 kPa from static to dynamic pressure to provide good performance Pressure drops that exceed 1 5 W C 0 37 kPa may cause rough starting noisy combustion or nuisance outages Increases or spikes in sta...

Страница 13: ...al expansion tank installed See Water Line Connections on page 19 and the Water Piping Diagrams beginning on page 34 Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valv...

Страница 14: ...ems and Thermal Expansion on page 13 If you do not understand these instructions or have any questions regarding the Temperature Pressure Relief Valve call the toll free number listed on the back cove...

Страница 15: ...which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space Makeup air requirements for the operation of exhaust fans kitchen ventilatio...

Страница 16: ...uare inches 645 cm2 Outdoor Air Through One Opening Figure 14 Alternatively a single permanent opening commencing within 12 inches 300 mm of the top of the enclosure shall be provided See Figure 14 Th...

Страница 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 Outdoor Air Through Two Vertical Ducts The illustrations shown in thi...

Страница 18: ...Number of Heaters Combined Input btu hr Manifold and Common Vent Diameter Inches 2 300 000 8 7 7 7 7 6 6 6 3 450 000 9 9 9 8 8 7 7 7 4 600 000 10 10 10 9 9 8 8 7 MODEL 201 Input 182 000 and 199 900 b...

Страница 19: ...nections The water piping installation must conform to these instructions and to all local code authority having jurisdiction Good practice requires that all heavy piping be supported Read and observe...

Страница 20: ...eat to this fitting Do not allow pipe dope to contact the plastic tube during installation Tube Inlet Installation Figure 18 TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE...

Страница 21: ...LECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only type 105 C thermoplastic...

Страница 22: ...ne be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figure 20 The sedimenttrapmustber...

Страница 23: ...Gas Line Leak Testing on page 22 and repair any leaks found Start Up Initial Start Up Required Test Equipment U tube manometer pressure gauge or digital manometer Recommended range 20 W C 5 kPa Note...

Страница 24: ...ressure to each water heater within the minimum and maximum supply pressure requirements listed in Table 3 on page 8 with all gas fired appliances connected to a common gas main firing at full capacit...

Страница 25: ...to the Silicon Nitride Igniter 11 From the time the Silicon Nitride Igniter s power is shut off the Ignition Control Board waits 3 more seconds to monitor the Flame Sensor 12 If the Flame Sensor does...

Страница 26: ...26 Sequence of Operation Flow Chart Description of this flow chart can be found in the SEQUENCE OF OPERATION section found on page 25 Figure 23...

Страница 27: ...er through the heater where the thermostat senses the drop in water temperature and activates main burner operation of the appliance If the storage tank temperature control is out of calibration repla...

Страница 28: ...heater storage tank be drained and flushed every 6 months to reduce sediment buildup The water heater should be drained if being shut down during freezing temperatures See Features And Components in...

Страница 29: ...ve handling instructions on label of product being used Tank Cleanout Procedure The following practices will ensure longer life and enable the unit to operate at its designed efficiency 1 Once a month...

Страница 30: ...flush with cool water If irritation persists get medical attention If swallowed give 1 or 2 glasses of water or milk and call physician Get immediate medical attention for eyes Keep out of reach of ch...

Страница 31: ...e thermostat calling for heat It is possible that the high limit E C O has functioned to shut off the appliance See High Limit page 7 High Limit Switch for reset procedure Contact your service agent i...

Страница 32: ...s bacteria is nontoxic to humans d An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Hot water odor may be eliminated or reduced in some water hea...

Страница 33: ...call a qualified service agency Delime heater Ticking or metallic sounds Expansion and contraction normal Pounding or water hammer Air chambers in piping have become waterlogged Thermal expansion tank...

Страница 34: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 35: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 36: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 37: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 38: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 42: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 43: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 44: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT...

Страница 45: ...r than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL...

Страница 46: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 47: ...emperature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEM...

Страница 48: ...Temperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE...

Страница 49: ...49 Manifold Kits MANIFOLD KITS TWO UNIT MANIFOLD KIT PART NO 9003426205 THREE UNIT MANIFOLD KIT PART NO 9003427205 FOUR UNIT MANIFOLD KIT PART NO 9003428205 MODEL DIMENSIONS A 151 201 45 0...

Страница 50: ...also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES s t s o c r e h t o l l a r o f e l b i s...

Страница 51: ...51 Notes...

Страница 52: ...www hotwater com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2012 A O Smith Water Heater Company All rights reserved...

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