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32

start up conditions

smoke/odor

It is not uncommon to experience a small amount of smoke and 

odor during the initial start-up. This is due to burning off of oil 

from metal parts, and will disappear in a short while.

strange sounds

Possible noises due to expansion and contraction of some metal 

parts during periods of heat-up and cool-down do not necessarily 

represent harmful or dangerous conditions.
Condensation causes sizzling and popping within the burner area 

during  heating  and  cooling  periods  and  should  be  considered 

normal. See “Condensation” in this manual.

condensation

Whenever  the  water  heater  is  filled  with  cold  water,  some 

condensate will form while the burner is on.  A water heater may 

appear  to  be  leaking  when  in  fact  the  water  is  condensation.  

This usually happens when:
a.  A new water heater is filled with cold water for the first time.
b.  Burning  gas  produces  water  vapor  in  water  heaters, 

particularly  high  efficiency  models  where  flue  temperatures 

are lower.

c.  Large amounts of hot water are used in a short time and the 

refill water in the tank is very cold.

Moisture from the products of combustion condense on the cooler 

tank  surfaces  and  form  drops  of  water  which  may  fall  onto  the 

burner or other hot surfaces to produce a “sizzling” or “frying” noise.

operational conditions

hot water odor

The  water  heater  has  at  least  one  anode  rod  for  corrosion 

protection  of  the  tank.  Certain  water  conditions  will  cause  a 

reaction  between  this  rod  and  the  water.  The  most  common 

complaint associated with the anode rod is one of a “rotten egg 

smell” in the hot water. The smell is a result of four factors which 

must all be present for the odor to develop:

a.   A concentration of sulfate in the supply water.

b.   Little or no dissolved oxygen in the water.

c.   A  sulfate  reducing  bacteria  which  has  accumulated 

within  the  water  heater  (this  harmless  bacteria  is 

nontoxic to humans).

d.   An excess of active hydrogen in the tank. This is caused 

by the corrosion protective action of the anode.

Hot water odor may be eliminated or reduced in some water heater 

models by replacing the anode(s) with one of less active material, 

and then chlorinating the water heater tank and all water lines.
Contact the local water heater supplier or service agency for 

further  information  regarding  anode  replacement  and  this 

chlorination treatment.
If the hot water odor persists after the anode replacement and 

chlorination  treatment,  we  can  only  suggest  that  chlorination 

or aeration of the water supply be considered to eliminate the 

water problem.
Do not remove the anode leaving the tank unprotected. By doing 

so, all warranty on the water heater tank is voided.

“air” in hot water faucets

HYDROgEn  gAS:  Hydrogen  gas  can  be  produced  in  a  hot 

water system that has not been used for a long period of time 

(generally  two  weeks  or  more).  Hydrogen  gas  is  extremely 

flammable and explosive. To prevent the possibility of injury under 

these  conditions,  we  recommend  the  hot  water  faucet,  located 

farthest away, be opened for several minutes before any electrical 

appliances which are connected to the hot water system are used 

(such as a dishwasher or washing machine). If hydrogen gas is 

present, there will probably be an unusual sound similar to air 

escaping  through  the  pipe  as  the  hot  water  faucet  is  opened. 

There must be no smoking or open flame near the faucet at the 

time it is open.

high water temperature shut off system

This water heater is equipped with a manual reset type high limit 

(Energy Cutout) switch. The high limit switch interrupts the main 

burner gas flow should the water temperature reach 203°F (95°C).
In  the  event  of  high  limit  switch  operation,  the  water  heater 

cannot be restarted unless the water temperature is reduced to 

approximately  120°F  (49°C).  The  high  limit  reset  button  on  the 

front of the thermostat then needs to be depressed. See Figure 2 

for the location of the reset button.

for your information

Содержание BTC 151

Страница 1: ...15 Low Lead Content Thank you for buying this energy efficient water heater We appreciate your confidence in our products WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...Troubleshooting 33 Water Piping Diagrams 34 Manifold Kits 49 Limited Warranty 50 Notes 51 2 Table Of Contents Safe Installation Use and Service 3 APPROVALS 3 General Safety Information 4 Precautions...

Страница 3: ...ate of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State...

Страница 4: ...ment trap in accordance with NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or ser...

Страница 5: ...system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should be no smoking or open flame near the faucet at the...

Страница 6: ...water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fir...

Страница 7: ...manual resetting of high limit control preceded by higher than usual water temperature is evidence of high limit switch operation The following is a possible reason for high limit switch operation A m...

Страница 8: ...60 F 33 C 70 F 39 C 80 F 44 C 90 F 50 C 100 F 56 C 110 F 61 C 120 F 67 C 130 F 72 C 140 F 78 C BTR C 151 150 000 NAT 32 Gal 80 GPH 727 485 364 291 242 208 182 162 145 132 121 112 104 44 kW Hr NAT 121...

Страница 9: ...CONSTRUCTION MODEL A RIGHT SIDE B LEFT SIDE C BACK D CEILING BTR C 151 201 0 0 0 12 30 5 cm Locating the Water Heater Property Damage Hazard All water heaters eventually leak Do not install without ad...

Страница 10: ...ion to come within 9 inches 23 cm of floor within 2 inches 5 cm of bottom cover to prevent blockage of combustion air flow to the burners DO NOT cover the instruction manual Keep it on the side of the...

Страница 11: ...rating label under any circumstances Note Due to the input rating reduction at high altitudes the output rating of the appliance is also reduced and should be compensated for in the sizing of the equi...

Страница 12: ...37 kPa from static to dynamic pressure to provide good performance Pressure drops that exceed 1 5 W C 0 37 kPa may cause rough starting noisy combustion or nuisance outages Increases or spikes in sta...

Страница 13: ...al expansion tank installed See Water Line Connections on page 19 and the Water Piping Diagrams beginning on page 34 Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valv...

Страница 14: ...ems and Thermal Expansion on page 13 If you do not understand these instructions or have any questions regarding the Temperature Pressure Relief Valve call the toll free number listed on the back cove...

Страница 15: ...which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space Makeup air requirements for the operation of exhaust fans kitchen ventilatio...

Страница 16: ...uare inches 645 cm2 Outdoor Air Through One Opening Figure 14 Alternatively a single permanent opening commencing within 12 inches 300 mm of the top of the enclosure shall be provided See Figure 14 Th...

Страница 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 Outdoor Air Through Two Vertical Ducts The illustrations shown in thi...

Страница 18: ...Number of Heaters Combined Input btu hr Manifold and Common Vent Diameter Inches 2 300 000 8 7 7 7 7 6 6 6 3 450 000 9 9 9 8 8 7 7 7 4 600 000 10 10 10 9 9 8 8 7 MODEL 201 Input 182 000 and 199 900 b...

Страница 19: ...nections The water piping installation must conform to these instructions and to all local code authority having jurisdiction Good practice requires that all heavy piping be supported Read and observe...

Страница 20: ...eat to this fitting Do not allow pipe dope to contact the plastic tube during installation Tube Inlet Installation Figure 18 TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE...

Страница 21: ...LECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only type 105 C thermoplastic...

Страница 22: ...ne be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figure 20 The sedimenttrapmustber...

Страница 23: ...Gas Line Leak Testing on page 22 and repair any leaks found Start Up Initial Start Up Required Test Equipment U tube manometer pressure gauge or digital manometer Recommended range 20 W C 5 kPa Note...

Страница 24: ...ressure to each water heater within the minimum and maximum supply pressure requirements listed in Table 3 on page 8 with all gas fired appliances connected to a common gas main firing at full capacit...

Страница 25: ...to the Silicon Nitride Igniter 11 From the time the Silicon Nitride Igniter s power is shut off the Ignition Control Board waits 3 more seconds to monitor the Flame Sensor 12 If the Flame Sensor does...

Страница 26: ...26 Sequence of Operation Flow Chart Description of this flow chart can be found in the SEQUENCE OF OPERATION section found on page 25 Figure 23...

Страница 27: ...er through the heater where the thermostat senses the drop in water temperature and activates main burner operation of the appliance If the storage tank temperature control is out of calibration repla...

Страница 28: ...heater storage tank be drained and flushed every 6 months to reduce sediment buildup The water heater should be drained if being shut down during freezing temperatures See Features And Components in...

Страница 29: ...ve handling instructions on label of product being used Tank Cleanout Procedure The following practices will ensure longer life and enable the unit to operate at its designed efficiency 1 Once a month...

Страница 30: ...flush with cool water If irritation persists get medical attention If swallowed give 1 or 2 glasses of water or milk and call physician Get immediate medical attention for eyes Keep out of reach of ch...

Страница 31: ...e thermostat calling for heat It is possible that the high limit E C O has functioned to shut off the appliance See High Limit page 7 High Limit Switch for reset procedure Contact your service agent i...

Страница 32: ...s bacteria is nontoxic to humans d An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Hot water odor may be eliminated or reduced in some water hea...

Страница 33: ...call a qualified service agency Delime heater Ticking or metallic sounds Expansion and contraction normal Pounding or water hammer Air chambers in piping have become waterlogged Thermal expansion tank...

Страница 34: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 35: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 36: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 37: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 38: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 42: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 43: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 44: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT...

Страница 45: ...r than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL...

Страница 46: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 47: ...emperature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEM...

Страница 48: ...Temperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE...

Страница 49: ...49 Manifold Kits MANIFOLD KITS TWO UNIT MANIFOLD KIT PART NO 9003426205 THREE UNIT MANIFOLD KIT PART NO 9003427205 FOUR UNIT MANIFOLD KIT PART NO 9003428205 MODEL DIMENSIONS A 151 201 45 0...

Страница 50: ...also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES s t s o c r e h t o l l a r o f e l b i s...

Страница 51: ...51 Notes...

Страница 52: ...www hotwater com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2012 A O Smith Water Heater Company All rights reserved...

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