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22

gas piping

Contact your local gas service company to ensure that adequate 

gas  service  is  available  and  to  review  applicable  installation 

codes for your area.
Size the main gas line in accordance with Table 7. The figures 

shown are for straight lengths of pipe at 0.5 in. W.C. pressure 

drop,  which  is  considered  normal  for  low  pressure  systems. 

note: Fittings such as elbows, tees and line regulators will add 

to the pipe pressure drop. Also refer to the latest version of the 

national Fuel gas Code.
Schedule 40 Steel or Wrought Iron Pipe is the preferred material 

for the gas line of this water heater. It is imperative to follow the 

sizing recommendations in the latest version of the national Fuel 

Gas Code if Corrugated stainless steel Tubing (CssT) is used 

as the gas line for this water heater.
The heater is not intended for operation at higher than 14.0" W.C. 

(3.49 kPa) (1/2 pound per square inch gage) supply gas pressure. 

Exposure to higher supply pressure may cause damage to the 

gas valve which could result in fire or explosion. If overpressure 

has occurred such as through improper testing of gas lines or 

emergency malfunction of the supply system, the gas valve must 

be checked for safe operation. Make sure that the outside vents 

on the supply regulators and the safety vent valves are protected 

against blockage. These are parts of the gas supply system, not 

the heater. Vent blockage may occur during ice storms.

taBle 7. gas supply pipe lengths (in feet)

maximum equivalent pipe length - natural gas only

Input Rate

(BTu/HR)

Schedule 40 Steel or Wrought Iron Pipe

 1/2"

3/4"

1"

1 1/4"

1 1/2"

120,000

20

70

200

200

200

154,000

10

40

150

200

200

180,000

-

30

100

200

200

199,000

-

30

90

200

200

250,000

-

20

60

200

200

275,000

-

10

50

200

200

310,000

-

10

40

150

200

366,000

-

-

30

100

200

390,000

-

-

20

100

200

Fitting Type*

Equivalent length in Feet

45° EII

0.7

1.0

1.2

1.6

1.9

90° EII

1.6

2.1

2.6

3.5

4.0

Tee

3.1

4.1

5.2

6.9

8.0

natural gas 0.60 Specific gravity, 0.50" W.C. Pressure Drop

  *Screwed Fittings

It is important to guard against gas valve fouling from contaminants 

in the gas ways. Such fouling may cause improper operation, fire 

or explosion.
If copper supply lines are used they must be internally tinned and 

certified for gas service. Before attaching the gas line, be sure that 

all gas pipe is clean on the inside.
To trap any dirt or foreign material in the gas supply line, a sediment 

trap  must  be  incorporated  in  the  piping,  see  Figure  20.  The 

sediment trap must be readily accessible and not subject to freezing 

conditions. Install in accordance with recommendations of serving 

gas suppliers. Refer to the current editions of the national Fuel 

gas Code or B149.1 natural gas and Propane installation code.
To prevent damage, care must be taken not to apply too much 

torque when attaching gas supply pipe to gas valve inlet.
Apply  joint  compounds  (pipe  dope)  sparingly  and  only  to  the 

male threads of pipe joints.  Do not apply compounds to the first 

two threads.  use compounds resistant to the action of liquefied 

petroleum gases.

gas meter siZe – natural gases only

Be sure the gas meter has sufficient capacity to supply the full 

rated gas input of the water heater as well as the requirements of 

all other gas fired equipment supplied by the meter. If gas meter 

is too small, ask the gas company to install a larger meter having 

adequate capacity.

gas piping and sediment trap installation

figure 20.

gas line leak testing

Fire and Explosion Hazard

Use joint compound or Teflon tape

compatible with propane gas.

Leak test before placing the wateheater 

in operation.

Disconnect  gas  piping  and  main  gas 

shutoff valve before leak testing.

Install  sediment  trap  in  accordance 

with NFPA 54.

Any time work is done on the gas supply system perform a leak 

test to avoid the possibility of fire or explosion.
1.  For test pressures exceeding 1/2 psi (3.45 kPa) disconnect 

the water heater and its Main Gas shutoff Valve from the 

gas supply piping system during testing, see Figure 20. The 

gas supply line must be capped when disconnected from the 

water heater.

2.  For test pressures of 1/2 psi (3.45 kpa) or less, the appliance 

need not be disconnected, but must be isolated from the supply 

gas line by closing the Main gas Shutoff Valve during testing.

3.  Coat all supply gas line joints and connections upstream of the 

water heater with a non-corrosive soap and water solution to 

test for leaks. Bubbles indicate a gas leak. Do not use matches, 

candles, flame or other sources of ignition for this purpose.

4.  Repair any leaks before placing the water heater in operation.

purging

gas line purging is required with new piping or systems in which 

air has entered.
Purging should be performed per the current edition of nFPA 

54, the national Fuel gas Code.

Содержание BTC 151

Страница 1: ...15 Low Lead Content Thank you for buying this energy efficient water heater We appreciate your confidence in our products WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...Troubleshooting 33 Water Piping Diagrams 34 Manifold Kits 49 Limited Warranty 50 Notes 51 2 Table Of Contents Safe Installation Use and Service 3 APPROVALS 3 General Safety Information 4 Precautions...

Страница 3: ...ate of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State...

Страница 4: ...ment trap in accordance with NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or ser...

Страница 5: ...system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should be no smoking or open flame near the faucet at the...

Страница 6: ...water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fir...

Страница 7: ...manual resetting of high limit control preceded by higher than usual water temperature is evidence of high limit switch operation The following is a possible reason for high limit switch operation A m...

Страница 8: ...60 F 33 C 70 F 39 C 80 F 44 C 90 F 50 C 100 F 56 C 110 F 61 C 120 F 67 C 130 F 72 C 140 F 78 C BTR C 151 150 000 NAT 32 Gal 80 GPH 727 485 364 291 242 208 182 162 145 132 121 112 104 44 kW Hr NAT 121...

Страница 9: ...CONSTRUCTION MODEL A RIGHT SIDE B LEFT SIDE C BACK D CEILING BTR C 151 201 0 0 0 12 30 5 cm Locating the Water Heater Property Damage Hazard All water heaters eventually leak Do not install without ad...

Страница 10: ...ion to come within 9 inches 23 cm of floor within 2 inches 5 cm of bottom cover to prevent blockage of combustion air flow to the burners DO NOT cover the instruction manual Keep it on the side of the...

Страница 11: ...rating label under any circumstances Note Due to the input rating reduction at high altitudes the output rating of the appliance is also reduced and should be compensated for in the sizing of the equi...

Страница 12: ...37 kPa from static to dynamic pressure to provide good performance Pressure drops that exceed 1 5 W C 0 37 kPa may cause rough starting noisy combustion or nuisance outages Increases or spikes in sta...

Страница 13: ...al expansion tank installed See Water Line Connections on page 19 and the Water Piping Diagrams beginning on page 34 Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valv...

Страница 14: ...ems and Thermal Expansion on page 13 If you do not understand these instructions or have any questions regarding the Temperature Pressure Relief Valve call the toll free number listed on the back cove...

Страница 15: ...which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space Makeup air requirements for the operation of exhaust fans kitchen ventilatio...

Страница 16: ...uare inches 645 cm2 Outdoor Air Through One Opening Figure 14 Alternatively a single permanent opening commencing within 12 inches 300 mm of the top of the enclosure shall be provided See Figure 14 Th...

Страница 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 Outdoor Air Through Two Vertical Ducts The illustrations shown in thi...

Страница 18: ...Number of Heaters Combined Input btu hr Manifold and Common Vent Diameter Inches 2 300 000 8 7 7 7 7 6 6 6 3 450 000 9 9 9 8 8 7 7 7 4 600 000 10 10 10 9 9 8 8 7 MODEL 201 Input 182 000 and 199 900 b...

Страница 19: ...nections The water piping installation must conform to these instructions and to all local code authority having jurisdiction Good practice requires that all heavy piping be supported Read and observe...

Страница 20: ...eat to this fitting Do not allow pipe dope to contact the plastic tube during installation Tube Inlet Installation Figure 18 TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE...

Страница 21: ...LECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only type 105 C thermoplastic...

Страница 22: ...ne be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figure 20 The sedimenttrapmustber...

Страница 23: ...Gas Line Leak Testing on page 22 and repair any leaks found Start Up Initial Start Up Required Test Equipment U tube manometer pressure gauge or digital manometer Recommended range 20 W C 5 kPa Note...

Страница 24: ...ressure to each water heater within the minimum and maximum supply pressure requirements listed in Table 3 on page 8 with all gas fired appliances connected to a common gas main firing at full capacit...

Страница 25: ...to the Silicon Nitride Igniter 11 From the time the Silicon Nitride Igniter s power is shut off the Ignition Control Board waits 3 more seconds to monitor the Flame Sensor 12 If the Flame Sensor does...

Страница 26: ...26 Sequence of Operation Flow Chart Description of this flow chart can be found in the SEQUENCE OF OPERATION section found on page 25 Figure 23...

Страница 27: ...er through the heater where the thermostat senses the drop in water temperature and activates main burner operation of the appliance If the storage tank temperature control is out of calibration repla...

Страница 28: ...heater storage tank be drained and flushed every 6 months to reduce sediment buildup The water heater should be drained if being shut down during freezing temperatures See Features And Components in...

Страница 29: ...ve handling instructions on label of product being used Tank Cleanout Procedure The following practices will ensure longer life and enable the unit to operate at its designed efficiency 1 Once a month...

Страница 30: ...flush with cool water If irritation persists get medical attention If swallowed give 1 or 2 glasses of water or milk and call physician Get immediate medical attention for eyes Keep out of reach of ch...

Страница 31: ...e thermostat calling for heat It is possible that the high limit E C O has functioned to shut off the appliance See High Limit page 7 High Limit Switch for reset procedure Contact your service agent i...

Страница 32: ...s bacteria is nontoxic to humans d An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Hot water odor may be eliminated or reduced in some water hea...

Страница 33: ...call a qualified service agency Delime heater Ticking or metallic sounds Expansion and contraction normal Pounding or water hammer Air chambers in piping have become waterlogged Thermal expansion tank...

Страница 34: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 35: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 36: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 37: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 38: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 42: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 43: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 44: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT...

Страница 45: ...r than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL...

Страница 46: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 47: ...emperature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEM...

Страница 48: ...Temperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE...

Страница 49: ...49 Manifold Kits MANIFOLD KITS TWO UNIT MANIFOLD KIT PART NO 9003426205 THREE UNIT MANIFOLD KIT PART NO 9003427205 FOUR UNIT MANIFOLD KIT PART NO 9003428205 MODEL DIMENSIONS A 151 201 45 0...

Страница 50: ...also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES s t s o c r e h t o l l a r o f e l b i s...

Страница 51: ...51 Notes...

Страница 52: ...www hotwater com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2012 A O Smith Water Heater Company All rights reserved...

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