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29

Lime accumulation not only reduces the life of equipment but also 

reduces efficiency of the heater and increases fuel consumption.
The usage of water softening equipment greatly reduces the hardness 

of the water. However, this equipment does not always remove all of 

the hardness (lime). For this reason it is recommended that a regular 

schedule for deliming be maintained.
The  time  between  cleaning  will  vary  from  weeks  to  months 

depending upon water conditions and usage.
The depth of lime buildup should be measured periodically. Heaters 

equipped with cleanouts will have about 2" of lime buildup when 

the level of lime has reached the bottom of the cleanout opening. A 

schedule for deliming should then be set up,based on the amount 

of time it would take for a 1" buildup of lime. It is recommended that 

the water heater initially be inspected after 6 months.

example 1:

Initial inspection after 6 months shows 1/2" of lime accumulation. 

Therefore, the heater should be delimed once a year.

example 2:

Initial inspection after 6 months shows 2" of lime accumulation. 

Therefore, the heater should be delimed every 3 months.

figure 27.

deliming solVents

un LIME is recommended for deliming.  un•LIME is a patented 

food grade acid which is safe to handle and does not create the 

harmful fumes which are associated with other products.
un•LIME may be obtained from your dealer, distributor or water heater 

manufacturer. Order Part number 9005416105, 1 gallon, packed 4 gallons 

per case or Part number 9005417105, 5 gallon  container.
nOTE: un•Lime is not available for use in Canada.
Hydrochloric base acids are not recommended for use on glass 

lined tanks.
Observe handling instructions on label of product being used. 

tank cleanout procedure

The  following  practices  will  ensure  longer  life  and  enable  the 

unit to operate at its designed efficiency:
1.  Once  a  month  the  heater  should  be  flushed.  Open  the 

drain valve and allow two gallons of water to drain from the 

heater.  Inlet  water  valve  should  remain  open  to  maintain 

pressure in tank.

2.  A  cleanout  opening  is  provided  for  periodic  cleaning  of 

the tank. gas must be shut off and heater drained before 

opening cleanout.

To  clean  heater  through  cleanout  opening,  proceed  as 

follows:
3.  Drain heater.
4.  Remove outer cover plate from lower side of heater jacket.
5.  Remove six (6) hex head screws securing tank cleanout plate 

and remove plate.

6.  Remove lime, scale, or sediment using care not to damage 

the glass lining.

7.  Inspect  cleanout  plate  gasket,  if  new  gasket  is  required, 

replace with part no. 9004099215.

8.  Install  cleanout  plate.  Be  sure  to  draw  plate  up  tight  by 

tightening screws securely.

9.  Replace outer jacket cover plate. 

In some water areas the sediment might not be removed by this 

method and may result in the water heater making rumbling or 

boiling  noises.  To  dissolve  and  remove  these  more  stubborn 

mineral deposits, un•LIME Professional Delimer should be used.

deliming using flo-jug method

un•LIME in the 5 gallon size is recommended for deliming of all 

models.  Contact  your  local  dealer,  distributor  or,  water  heater 

manufacturer.

Prepare the Water heater
To  delime  the  water  heater  using  the  Flo-Jug  method,  first 

prepare the heater for deliming.

Explosion Hazard

Flammable hydrogen gases

may be present.

Keep all ignition sources away

from faucet when turning on

hot water.

Do not smoke or have open flame or sparks in vicinity of heater. 

Do not mix un•LIME with other chemicals. Do not allow contact 

with magnesium, aluminum or galvanized metals.

Содержание BTC 151

Страница 1: ...15 Low Lead Content Thank you for buying this energy efficient water heater We appreciate your confidence in our products WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...Troubleshooting 33 Water Piping Diagrams 34 Manifold Kits 49 Limited Warranty 50 Notes 51 2 Table Of Contents Safe Installation Use and Service 3 APPROVALS 3 General Safety Information 4 Precautions...

Страница 3: ...ate of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State...

Страница 4: ...ment trap in accordance with NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or ser...

Страница 5: ...system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should be no smoking or open flame near the faucet at the...

Страница 6: ...water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fir...

Страница 7: ...manual resetting of high limit control preceded by higher than usual water temperature is evidence of high limit switch operation The following is a possible reason for high limit switch operation A m...

Страница 8: ...60 F 33 C 70 F 39 C 80 F 44 C 90 F 50 C 100 F 56 C 110 F 61 C 120 F 67 C 130 F 72 C 140 F 78 C BTR C 151 150 000 NAT 32 Gal 80 GPH 727 485 364 291 242 208 182 162 145 132 121 112 104 44 kW Hr NAT 121...

Страница 9: ...CONSTRUCTION MODEL A RIGHT SIDE B LEFT SIDE C BACK D CEILING BTR C 151 201 0 0 0 12 30 5 cm Locating the Water Heater Property Damage Hazard All water heaters eventually leak Do not install without ad...

Страница 10: ...ion to come within 9 inches 23 cm of floor within 2 inches 5 cm of bottom cover to prevent blockage of combustion air flow to the burners DO NOT cover the instruction manual Keep it on the side of the...

Страница 11: ...rating label under any circumstances Note Due to the input rating reduction at high altitudes the output rating of the appliance is also reduced and should be compensated for in the sizing of the equi...

Страница 12: ...37 kPa from static to dynamic pressure to provide good performance Pressure drops that exceed 1 5 W C 0 37 kPa may cause rough starting noisy combustion or nuisance outages Increases or spikes in sta...

Страница 13: ...al expansion tank installed See Water Line Connections on page 19 and the Water Piping Diagrams beginning on page 34 Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valv...

Страница 14: ...ems and Thermal Expansion on page 13 If you do not understand these instructions or have any questions regarding the Temperature Pressure Relief Valve call the toll free number listed on the back cove...

Страница 15: ...which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space Makeup air requirements for the operation of exhaust fans kitchen ventilatio...

Страница 16: ...uare inches 645 cm2 Outdoor Air Through One Opening Figure 14 Alternatively a single permanent opening commencing within 12 inches 300 mm of the top of the enclosure shall be provided See Figure 14 Th...

Страница 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 Outdoor Air Through Two Vertical Ducts The illustrations shown in thi...

Страница 18: ...Number of Heaters Combined Input btu hr Manifold and Common Vent Diameter Inches 2 300 000 8 7 7 7 7 6 6 6 3 450 000 9 9 9 8 8 7 7 7 4 600 000 10 10 10 9 9 8 8 7 MODEL 201 Input 182 000 and 199 900 b...

Страница 19: ...nections The water piping installation must conform to these instructions and to all local code authority having jurisdiction Good practice requires that all heavy piping be supported Read and observe...

Страница 20: ...eat to this fitting Do not allow pipe dope to contact the plastic tube during installation Tube Inlet Installation Figure 18 TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE...

Страница 21: ...LECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only type 105 C thermoplastic...

Страница 22: ...ne be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figure 20 The sedimenttrapmustber...

Страница 23: ...Gas Line Leak Testing on page 22 and repair any leaks found Start Up Initial Start Up Required Test Equipment U tube manometer pressure gauge or digital manometer Recommended range 20 W C 5 kPa Note...

Страница 24: ...ressure to each water heater within the minimum and maximum supply pressure requirements listed in Table 3 on page 8 with all gas fired appliances connected to a common gas main firing at full capacit...

Страница 25: ...to the Silicon Nitride Igniter 11 From the time the Silicon Nitride Igniter s power is shut off the Ignition Control Board waits 3 more seconds to monitor the Flame Sensor 12 If the Flame Sensor does...

Страница 26: ...26 Sequence of Operation Flow Chart Description of this flow chart can be found in the SEQUENCE OF OPERATION section found on page 25 Figure 23...

Страница 27: ...er through the heater where the thermostat senses the drop in water temperature and activates main burner operation of the appliance If the storage tank temperature control is out of calibration repla...

Страница 28: ...heater storage tank be drained and flushed every 6 months to reduce sediment buildup The water heater should be drained if being shut down during freezing temperatures See Features And Components in...

Страница 29: ...ve handling instructions on label of product being used Tank Cleanout Procedure The following practices will ensure longer life and enable the unit to operate at its designed efficiency 1 Once a month...

Страница 30: ...flush with cool water If irritation persists get medical attention If swallowed give 1 or 2 glasses of water or milk and call physician Get immediate medical attention for eyes Keep out of reach of ch...

Страница 31: ...e thermostat calling for heat It is possible that the high limit E C O has functioned to shut off the appliance See High Limit page 7 High Limit Switch for reset procedure Contact your service agent i...

Страница 32: ...s bacteria is nontoxic to humans d An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Hot water odor may be eliminated or reduced in some water hea...

Страница 33: ...call a qualified service agency Delime heater Ticking or metallic sounds Expansion and contraction normal Pounding or water hammer Air chambers in piping have become waterlogged Thermal expansion tank...

Страница 34: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 35: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 36: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 37: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 38: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 42: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 43: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 44: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT...

Страница 45: ...r than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL...

Страница 46: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 47: ...emperature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEM...

Страница 48: ...Temperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE...

Страница 49: ...49 Manifold Kits MANIFOLD KITS TWO UNIT MANIFOLD KIT PART NO 9003426205 THREE UNIT MANIFOLD KIT PART NO 9003427205 FOUR UNIT MANIFOLD KIT PART NO 9003428205 MODEL DIMENSIONS A 151 201 45 0...

Страница 50: ...also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES s t s o c r e h t o l l a r o f e l b i s...

Страница 51: ...51 Notes...

Страница 52: ...www hotwater com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2012 A O Smith Water Heater Company All rights reserved...

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