A.O. Smith AHPW-25 Скачать руководство пользователя страница 18

14

2.  Heat transfer compound (paste) such as Honeywell part 

number 107408 or equivalent.

3. 

Electrical switch lock out device - used to secure disconnect 
switches/breaker panels while servicing.

4.  Electronic thermometer including:

• 

Four (4) thermocouple sensors capable of measuring 
surface temperatures on water or refrigerant piping 
up to 2 inch diameter.

• 

Two (2) thermocouple sensors capable of measuring 
ambient air temperature.

• 

Temperature range 32°F - 210°F (0°C - 100°C).

5.  Volt-Ohm Multi Meter - capable of measuring:

• 

AC Voltage up to 600 VAC.

• 

DC Voltage up to 24 VDC.

• 

Ohms up to 2,000,000 ohms.

• Continuity.

6.  AC amp meter - capable of measuring:

• 

AC amperage up to 200 amps.

7.  Calculator.    

SERVICE TOOLS

See Qualifications on page 3 regarding regulations and 
certifi cations required under Section 608 of the Clean Air Act 
before servicing the refrigeration circuit.

1.  Refrigeration manifold gauges.

2.  Refrigeration charging scale.

3.  Refrigeration vacuum pump.

4.  Refrigerant recovery machine.

5.  Refrigerant reclamation storage tank.

UNIT PLACEMENT

Whether replacing existing water heating equipment or installing 
the HPWH in new construction, the following critical points 
must be observed: The HPWH unit:

1. 

The HPWH, storage tank and water heater(s) should be located 
in an area where leakage will not result in damage to 
adjacent area or to lower fl oors in the building structure.

2.  The HPWH unit must be level for proper operation. Shim 

the channel type skid base, pad or fl oor as necessary if 
leveling is required.

3.  Should be installed close to the point of major hot water 

usage and power supply.

4.  Should be located so that hot water piping and branch 

circuit wiring will be as short as possible.

MOUNTING FRAME

The mounting frame must support the length, width, and 
weight of the HPWH unit. The weight of the HPWH unit must 

be evenly dispersed across the footing channels on the bottom 
of the unit. See Table 1 on page 7 for unit dimensions and 
weights.

Note:  

A qualified engineer should design and size the 

structural components of the mounting frame and the appropriate 
hangers. Structural channels in a fi eld-provided frame should 
be mounted perpendicular to the unit’s footing channels

The following critical points must be observed when the 
HPWH unit is suspended from the ceiling:

1.  Hanging rods must not obstruct access doors.

2. 

VIBRATION ISOLATORS ARE REQUIRED to prevent transmission 
of mechanical vibration into the building structure. Selection 
of suitable isolators should be made by a qualifi ed engineer.

3. 

Installation must meet local seismic restraint requirements.

PAD MOUNTING

The HPWH may be pad mounted. Vibration isolator mounts 
MUST BE placed between the unit and the equipment pad to 
prevent mechanical vibration transmitting into the building 
structure. Selection of appropriate vibration isolators should 
be made by a qualified engineer. Unit must be level and 
elevated at least 6” above fl oor to avoid dust and debris from 
entering the unit.

ELECTRICAL CONNECTIONS

CORRECT VOLTAGE AND PHASE

The HPWH units covered by this instruction manual can be 
ordered with multiple power supply voltage and phase 
configurations. Ensure the power supply voltage and phase 
at the job site matches the power supply ratings listed on the 
HPWH rating label BEFORE INSTALLATION BEGINS.

Voltage applied to the HPWH should not vary more than +5% 
to -10% of the voltage requirement listed on the HPWH rating 
label for satisfactory operation.

Energizing the HPWH with the wrong voltage and/or phase 
may cause permanent damage to HPWH components. Damage 
resulting from applying the wrong power supply voltage or 
phase to the HPWH is not covered under the limited warranty.

BRANCH CIRCUIT DISCONNECT SWITCH

The power supply wiring and equipment grounding must be 
installed in accordance with local codes or, in the absence of 
local codes, the National Electrical Code, ANSI/NFPA 70 or the 
Canadian Electrical Code, CSA C22.1.

Install an adequately fused disconnect switch as close to the 
units possible. See unit rating label for maximum fuse size 
(MFS). 

Run the power supply lines from the disconnect to the 
control box at the side panel of the unit. Connect the lines to 
the terminals on input side of power distribution block L1 & 
L2 for single phase and L1, L2 & L3 for three phases. Connect 
ground wire to ground lug.

Содержание AHPW-25

Страница 1: ...CSA C22 2 NO 236 2015 User s Information Manual Series 100 Models AHPW 25 AHPW 60 AHPW 90 AHPW 125 AHPW 185 AHPW 250 Water Source Commercial Heat Pump Water Heating Systems http waterheatertimer org...

Страница 2: ......

Страница 3: ...VE 12 TANK SELECTION 12 SOLAR TANKS 12 STORAGE HANDLING 12 STORAGE RECOMMENDATIONS 13 TABLE OF CONTENTS INSTALLATION 13 REQUIRED ABILITY 13 GENERAL 13 REQUIRED TOOLS MATERIALS 13 INSTALLATION START UP...

Страница 4: ...CREEN DISPLAYING ALARM STATUS 25 SINGLE UNIT ALARM SCREEN 25 SINGLE UNIT PIPE CONFIGURATION SCREEN 25 SINGLE UNIT TANK CONFIGURATION SCREEN 25 SINGLE UNIT IP ADDRESS CONFIGURATION 25 SINGLE UNIT HEAT...

Страница 5: ...hers who install use or service this heat pump water heater All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoi...

Страница 6: ...cy 1 External fire 2 Damage 3 Running without water GROUNDING INSTRUCTIONS This heat pump water heater must be grounded in accordance with the National Electrical Code and or local codes These must be...

Страница 7: ...AGE Thismanualcontainsinstructionsfortheinstallation operation and maintenance of the heat pump water heater HPWH It also contains warnings throughout the manual that you must read and be aware of All...

Страница 8: ...mer provided Water Pump circulates water through the condenser Refrigerant leaving the condenser is a medium temperature high pressure liquid It flows through the Liquid Line to the Thermostatic Expan...

Страница 9: ...Component Refrigeration Circuit Compressor Condenser Heat Exchanger Receiver Thermostatic Expansion Valve TXV Evaporator Heat Exchanger Accumulator Refrigerant State Gas Gas to Liquid Liquid Liquid Li...

Страница 10: ...6 WATER TO WATER CYCLE...

Страница 11: ...GPM Performance Dimensions Weight Water Heating Capacity Cooling Capacity Inlet Outlet Water FPT Length A Width B Height C Dry Weight LBS Operating Weight LBS BTUH BTUH AHPW 25 4 5 4 28 600 22 275 38...

Страница 12: ...st conform to these instructions and all local and national code authority having jurisdiction Costs to diagnose perform service and repair damage caused by installation errors are not covered under t...

Страница 13: ...ical Code CSA C22 1 Voltage applied to the HPWH should not vary more than 5 to 10 of the voltage requirement listed on the HPWH rating label for satisfactory operation TABLE 2 VOLTAGE AMPERAGE RATINGS...

Страница 14: ...e heat pump water heaters are two wire circuits Three phase heaters are three wire circuits In addition to the foregoing a grounded conductor is required Not more than three conductors in raceway cabl...

Страница 15: ...s must be taken In addition to using the lowest possible temperature setting that satisfies the demand of the application a Mixing Valve should be installed upstream from the building fixtures or at t...

Страница 16: ...sistance in sizing of a temperature and pressure relief valve Follow the storage tank manufacturer s instructions regarding the proper installation of these products TANK SELECTION The HPWH unit is no...

Страница 17: ...al components are not moisture tolerant Note The limited warranty does not cover damage to the unit or controls due to negligence during storage The pictures may appear different than your actual unit...

Страница 18: ...e hangers Structural channels in a field provided frame should be mounted perpendicular to the unit s footing channels The following critical points must be observed when the HPWH unit is suspended fr...

Страница 19: ...ater on two tank preheat systems See Piping Diagram on page 30 9 A T P valve must be installed in the designated opening onthestoragetankperthetankmanufacturer srequirements See Temperature Pressure R...

Страница 20: ...lel to prevent hot water short circuiting 5 When the HPWH is connected to a storage tank ensure the storage tank is equipped with a properly rated and sized Temperature and Pressure T P relief valve R...

Страница 21: ...d temperature control opening in the mid lower portion of the storage tank Ensure the supplied Temperature Sensor is coated with a suitable heat transfer compound paste PRE STARTUP CHECKLIST 1 Before...

Страница 22: ...s If not there is a good chance the system is air bound and the air needs to be removed before starting the compressor Turn power back on and the heat pump will start within 5 minutes if there is a ca...

Страница 23: ...STARTING SOUND During the very brief start up a clicking sound is audible resulting from initial contacting of the spirals and is normal Nostartassistdevicesarerequiredforsingle phasecompressors even...

Страница 24: ...rate through the condenser by using the lower limit input WHY Every piping system is different therefore they have different head losses in the system In order for the AO Smith heatpumptooperateeffici...

Страница 25: ...ng OFF parameter indicating that you have entered the menu OFF This parameter indicates your desired high temperature When this temp is reached the unit will enter a cool down mode until the On value...

Страница 26: ...now in restricted mode Securely replace the cover before reconnecting power to the controller Lock out You can format your parameters to completely restrict all user adjustment of the control when in...

Страница 27: ...Pump Time Delay indicates remaining time in pump countdown when the count down starts the pump turns on Indicator Box indicates if the unit has been called to run green means run red means on standby...

Страница 28: ...and then permanently attach them to their respective tanks 4 Connect all of the member units to the router in the junction box 5 Under the configuration screen press the SEARCH FOR UNITS button to fin...

Страница 29: ...id Valve indicates the position of the LLSV open or closed Comp Compressor indicates the status of the compressor on or off Blower Blower Overload Status indicates if the blower motor starter is tripp...

Страница 30: ...urs of the compressor Purge button this button will run the pump relay for 2 minutes to allow you to purge the system without turning on the units Tank Pipe Unit call probe location probe is recommend...

Страница 31: ...to eliminate other potential problems before checking the refrigerant charge CHECK WATER TEMPERATURE RISE Always check water temperature rise through the HPWH unit s internal heat exchanger before ch...

Страница 32: ...28 TABLE 10 FIGURE 12...

Страница 33: ...d Shut off valves are partially closed Thermostat setting should not exceed 160 F Keep heat pump off until room temperature is back in operating range Low water ow corrections Replace unit pump Reduc...

Страница 34: ...K ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER THERMAL...

Страница 35: ...TION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO HP WATER HEATER THERMOWELL THERMAL STORAGE...

Страница 36: ...GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER HP WATER HEATER MASTER CONTROL PANEL RECOMMENDED FOR MU...

Страница 37: ...HECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING HP WATER HEATER THERMOWELL THERMAL STORAGE COLD WATER SUPPLY...

Страница 38: ...TER SINGLE HEATER MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOURCE W...

Страница 39: ...HEATER REVERSE RETURN MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOUR...

Страница 40: ...en the heat pump water heater is installed in accordance with local plumbing and building codes ordinances and regulations the warrantor s printed instructions provided with it and good industry pract...

Страница 41: ...37 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 1 833 447 3201 www hotwater com...

Страница 42: ...38 Service Log Issue Description Date Servicer...

Страница 43: ...39 Service Log Issue Description Date Servicer...

Страница 44: ......

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