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9

 

WARNING

THE HEATER IS NOT INTENDED FOR OPERATION AT HIGHER
THAN 10.5" W.C. - NATURAL GAS, 13.0" W.C. - PROPANE GAS
(1/2 POUND PER SQUARE INCH GAUGE) SUPPLY GAS
PRESSURE.  HIGHER GAS PRESSURES REQUIRE
SUPPLEMENTAL REDUCING SERVICE REGULATION.
EXPOSURE TO HIGHER GAS SUPPLY PRESSURE MAY CAUSE
DAMAGE TO THE GAS CONTROLS WHICH COULD RESULT IN
FIRE OR EXPLOSION.  IF OVERPRESSURE HAS OCCURRED,
SUCH AS THROUGH IMPROPER TESTING OF GAS LINES OR
EMERGENCY MALFUNCTION OF THE SUPPLY SYSTEM, THE
GAS VALVE MUST BE CHECKED FOR SAFE OPERATION.  MAKE
SURE THAT THE OUTSIDE VENTS ON THE SUPPLY
REGULATORS AND THE SAFETY VENT VALVES ARE
PROTECTED AGAINST BLOCKAGE.  THESE ARE PARTS OF
THE GAS SUPPLY SYSTEM, NOT THE HEATER.  VENT
BLOCKAGE MAY OCCUR DURING ICE STORMS.

DISCONNECT THE APPLIANCE AND ITS MAIN MANUAL GAS
SHUTOFF VALVE FROM THE GAS SUPPLY PIPING SYSTEM
DURING ANY SUPPLY PRESSURE TESTING EXCEEDING 1/2
PSIG.  GAS SUPPLY LINE MUST BE CAPPED WHEN
DISCONNECTED FROM THE HEATER.  FOR TEST
PRESSURES OF 1/2 PSIG OR LESS, THE APPLIANCE NEED
NOT BE DISCONNECTED, BUT MUST BE ISOLATED FROM
THE SUPPLY PRESSURE TESTING BY CLOSING THE MAIN
MANUAL GAS SHUT OFF VALVE.

GAS PIPING

Contact your local gas service company to ensure that adequate
gas service is available and to review applicable installation
codes for your area.

Size the main gas line in accordance with Table 4.  The figures
shown are for iron pipe or equivalent at 0.5 in. w.c. pressure
drop, which is considered normal for low pressure systems.
Note that an excess number of fittings such as elbows and tees
will add to the pipe pressure drop.  No additional allowance is
necessary for an ordinary number of fittings.

IF COPPER SUPPLY LINES ARE USED THEY MUST BE
INTERNALLY TINNED AND CERTIFIED FOR GAS SERVICE.

IT IS IMPORTANT TO GUARD AGAINST GAS VALVE FOULING
FROM CONTAMINANTS IN THE GAS WAYS.  SUCH FOULING
MAY CAUSE IMPROPER OPERATION, FIRE OR EXPLOSION.

BEFORE ATTACHING THE GAS LINE, BE SURE THAT ALL GAS
PIPE IS CLEAN ON THE INSIDE.

TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS
SUPPLY LINE, A DRIP LEG (SOMETIMES CALLED DIRT LEG)
MUST BE INCORPORATED IN THE PIPING. SEE FIG. 8. THE
DRIP LEG MUST BE READILY ACCESSIBLE, REFER TO FIG. 8,
AND NOT SUBJECT TO FREEZING CONDITIONS.  INSTALL IN
ACCORDANCE WITH RECOMMENDATIONS OF SERVICING
GAS SUPPLIERS.  REFER TO THE NATIONAL FUEL GAS CODE
(LATEST VERSION).

To prevent damage, care must be taken not to apply too much
torque when attaching gas supply pipe to gas valve inlet.

TABLE 4

MAXIMUM CAPACITY OF PIPE IN CUBIC FEET

OF GAS PER HOUR

(Based upon a Pressure Drop of 0.5 inch Water Column and

0.6 Specific Gravity Gas and max. gas pressure of .5 psig)

LENGTH                NOMINAL IRON PIPE SIZE (INCHES)

IN FEET 1/2 3/4

1

1 1/4

1 1/2

2

2 1/2

3

4

10

175 360 680 1,400 2,100 3,950 6,300 11,000 23,000

20

120 250 465 950

1,460 2,750 4,350 7,700

15,800

30

97 200 375 770

1,180 2,200 3,520 6,250

12,800

40

82 170 320 660

990

1,900 3,000 5,300

10,900

50

73 151 285 580

900

1,680 2,650 4,750

9,700

60

66 138 260 530

810

1,520 2,400 4,300

8,800

70

61 125 240 490

750

1,400 2,250 3,900

8,100

80

57 118 220 460

690

1,300 2,050 3,700

7,500

90

53 110 205 430

650

1,220 1,950 3,450

7,200

100

50 103 195 400

620

1,150 1,850 3,250

6,700

125

44

93 175 360

550

1,020 1,650 2,950

6,000

150

40

84 160 325

500

950

1,500 2,650

5,500

175

37

77 145 300

460

850

1,370 2,450

5,000

200

35

72 135 280

430

800

1,280 2,280

4,600

Apply joint compounds (pipe dope) sparingly and only to the male
threads of pipe joints.  Do not apply compound to the first two
threads.  Use joint compounds resistant to the action of liquefied
petroleum gases.

BEFORE PLACING THE HEATER IN OPERATION, CHECK FOR
GAS LEAKAGE.  USE SOAP AND WATER SOLUTION, OR
OTHER MATERIAL ACCEPTABLE FOR THE PURPOSE IN
LOCATING GAS LEAKS.  DO NOT USE MATCHES, CANDLES,
FLAME OR OTHER SOURCES OF IGNITION FOR THIS
PURPOSE.

POWER BURNER ASSEMBLY, GAS MANIFOLD AND SUGGESTED

INLET PIPING - FIGURE 8

HEATER WIRING INSTRUCTIONS

The power burner should be wired to the heater as shown in
Figure 9.   The model’s rating plate (or see Table 2) provides the
electrical information needed to size the complete heater branch
supply circuit.

All electrical work must be installed in accordance with the latest
version of the National Electrical Code and local requirements.
When installed, the appliance must be electrically grounded in
accordance with local codes or, in the absence of local codes,
with the latest version of the National Electrical Code,
ANSI/NFPA 70.

Содержание ***81-140

Страница 1: ...ance PLACETHESEINSTRUCTIONSADJACENTTOHEATERAND NOTIFYOWNERTOKEEPFORFUTUREREFERENCE PRINTED IN U S A 1102 PART NO 195091 000 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOU...

Страница 2: ...NSUMPTION AND PERFORMANCE DATA STORAGE MAXIMUM MODELS CAPACITY IMPUT RATING RECOVERY RATE RECOVERY RATE AMPERES U S GALLONS BTU HR GPH 100 F RISE GPH 140 F RISE 120V 60Hz 1 81 140 81 140 000 136 97 5...

Страница 3: ...stion 4 Liquid Petroleum Models 4 Extended Non Use Periods 4 Insulation Blankets 4 High Altitude Installation 4 5 FEATURES High Limit Switch E C O 5 Circulating Pump 5 Dishwashing Machine Requirements...

Страница 4: ...injury under these conditions it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system If h...

Страница 5: ...No 70 Only all bronze circulators are used with commercial water heaters Although circulators are oiled and operated by the manufacturer some circulators must be oiled again before operating Please r...

Страница 6: ...ce under the heater with the hollows running continuously and horizontally A 3 16 inch steel plate must cover the concrete blocks see fig 2 NOTE If electrical conduits run under the floor of the propo...

Страница 7: ...TION OF FLUE GASES SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION Type B venting may be used with these heaters All local and utility regulations on venting should be followed BAROMET...

Страница 8: ...verly tighten the bolts or the cleanout gasket will be damaged Tighten each bolt gradually and alternate between opposed bolts on the cleanout cover BURNER INSTALLATION Remove the factory installed in...

Страница 9: ...HE DRIP LEG MUST BE READILY ACCESSIBLE REFER TO FIG 8 AND NOT SUBJECT TO FREEZING CONDITIONS INSTALL IN ACCORDANCE WITH RECOMMENDATIONS OF SERVICING GAS SUPPLIERS REFER TO THE NATIONAL FUEL GAS CODE L...

Страница 10: ...m 3 This unit may NEVER be connected to any existing heating system or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temp...

Страница 11: ...11 WIRING FOR 81 140 THRU 81 370 FIGURE 9 SCHEMATIC DIAGRAM WIRING DIAGRAM...

Страница 12: ...GE 17 19 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW...

Страница 13: ...R WITHOUT RECIRCULATION FOR STORAGE OR INSTANTANEOUS HEATERS ONLY TWO TEMPERATURE TWO PRE HEATERS HIGH TEMPERATURE STORAGE WITH OR WITHOUT RECIRCULATION FOR STORAGE OR INSTANTANEOUS HEATERS ONLY CAUTI...

Страница 14: ...SEE MANIFOLD KIT SPECIFICATIONS WIRING DIAGRAM FOR FIXTURE OR BOOSTER LOOP IF USED OTHER THAN DISHWASHER PIPE RELIEF VALVE TO OPEN DRAIN TEMPERATURE SETTING OF PRE HEATER SHOULD BE 120 F MIN OR 150 F...

Страница 15: ...OR TWO TEMPERATURE ONE HEATER MEDIUM TEMPERATURE STORAGE WITH RECIRCULATED LOOP FOR STORAGE OR INSTANTANEOUS HEATERS ONLY CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE O...

Страница 16: ...d storage potential of the system cannot be achieved Plus the units with the higher water flow may have a shortened life Unions shown in piping diagrams are not included in the manifold kits Dimension...

Страница 17: ...pressure tapping Check voltage at disconnect switch to make certain that it matches that shown on the burner label Apply a few drops of No 20 SAE non detergent oil to motor bearings Drill max 5 16 ho...

Страница 18: ...NFORMATION ABOVE ON THIS LABEL 2 REMOVE APPLIANCE THERMOSTAT COVER ROTATE THE THERMOSTAT DIAL COUNTERCLOCKWISE TO LOWEST SETTING 3 TURN OFF ALL ELECTRIC POWER TO THE APPLIANCE 4 THIS APPLIANCE IS EQUI...

Страница 19: ...altitude up to 2000 feet as it is within 2 of the rated input For installations at higher altitudes the input will be less for the reasons explained in the FOREWORD The input may be adjusted by adjus...

Страница 20: ...is suggested the drain valve be left open during this period Reverse these instructions when restoring hot water service SEDIMENT REMOVAL Waterborne impurities consist of fine particles of soil and s...

Страница 21: ...y lowering the pressure Contact your water supplier or local plumbing inspector on how to control this situation Two common corrections are listed in the Checklist and Service Information which appear...

Страница 22: ...re 4 Colder incoming water temperature will lengthen the time required to heat water to the desired temperature If the heater was installed when incoming water temperature was warm colder water create...

Страница 23: ...y terminal 4 and strip terminal 2 If no voltage motor relay is defective If voltage present motor is defective MOTOR RUNS IN REPEATED CYCLES NO FLAME PRESENT 1 Motor relay drops out due to low voltage...

Страница 24: ...No Decimal 81 140 HSG 200 62459 001 0 24 62459 001 0 209 81 199 HSG 200 62459 001 0 38 62459 001 0 257 81 270 HSG 400 62459 002 0 368 62459 002 0 302 81 370 HSG 400 62459 002 0 532 62459 002 0 386 MAI...

Страница 25: ...659 160659 160659 160659 ASME 68065 68065 68065 68065 California 42985 42985 42985 42985 Caution Electric 98299 98299 98299 98299 Cleanout 97444 97444 97444 97444 Clearance 190105 190105 190105 190105...

Страница 26: ...26 MODELHSG200 400GASBURNER...

Страница 27: ...er 6206 25 17 Air Proving Switch Only 6206 26 18 Air Proving Switch Mounting Plate Slot Cover Assembly 6206 27 19 Thermostat Terminal Strip 6206 28 20 Adjustment Arm Off Cycle Damper 6206 29 21 Off Cy...

Страница 28: ...28...

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