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19

TABLE 5

Temperature

Time to Produce 2nd & 3rd

Setting

Degree Burns on Adult Skin

           

 o

180°F (82°C)

Nearly instantaneous

170°F (77°C)

Nearly instantaneous

160°F (71°C)

About 1/2 second

150°F (65°C)

About 1-1/2 seconds

140°F (60°C)

Less than 5 seconds

130°F (54°C)

About 30 seconds

120°F (49°C)

More than 5 minutes

Valves for reducing point-of-use temperature by mixing cold and
hot water are available.  Also available are inexpensive devices
that attach to faucets to limit hot water temperatures.  Contact a
licensed plumber or the local plumbing authority.

The water temperature is controlled by a thermostat, fig. 1, which
has two sensing elements.  One sensor is located near the top of
the tank and the other is near the center.  The thermostat is set in
the lowest position before the heater leaves the factory.

The thermostat temperature dial, fig. 1, is accessible by removing
the control cover.  The dial is adjustable and may be set for 120

0

(49°C) to 180

0

F (82°C) water temperature, but 120

0

F (49°C) is

the recommended starting point.  It is suggested the dial be placed
on the lowest setting which produces an acceptable hot water
supply.  This will always give the most energy efficient operation.
The temperature control has a 4

0

F fixed differential.

ADJUSTMENT PROCEDURE

1. Check gas line pressure and manifold pressure (table 6) and

adjust as required.

2. Check barometric damper for proper operation.  Parts must

move freely.

3. Allow the unit to operate for 15 minutes.  Draw hot water from

the heater or storage tank to continue main burner operation.

4. Determine heat input rate:

The input rate for natural gas models can be estimated
by timing the meter, if no other appliances are operating.

 *With a stopwatch, or a wristwatch, which can display
the time in seconds, read the gas meter and measure
the amount of time required for the heater to consume 5
cubic feet of gas.  The actual rate may then be estimated
by using the formula below:

Input Rate (Btuh) =

Actual Heating Value of Gas (Btu/ft

3

) x 18000

number of seconds to use 5 ft

3

 of gas

The approximate heating value of natural gas is 1050 Btu/ft

3

.

Obtain the actual heating value of the gas at the site from the
gas utility.  Propane (L.P.) gas has an approximate heating
value of 2500 Btu/ft

3

.

For example: Assume a ***81-270, firing on natural gas,

consumes 5 ft

3

 of gas in 71.0 seconds.

The estimated input rate is:

(1050) x (18000)  = 266000 Btuh

      71.0

This is an acceptable input rate for a ***81-270, installed at
an altitude up to 2000 feet, as it is within 2% of the rated input.
For installations at higher altitudes, the input will be less for
the reasons explained in the FOREWORD.

The input may be adjusted by adjusting the pressure regulator.
Remove the top cap to expose the adjustment screw.  Turning
the screw in increases the gas pressure and backing the screw
out decreases the pressure.  Do not turn the adjusting screw
in past the point where no further increase in pressure is noted.

The manifold pressure is measured at the manifold pressure tap,
see Figure 7, and should be used as a reference point for making
pressure regulator adjustments.  Table 6 gives the design manifold
pressures for each model.  Increase or reduce the pressure as
required to obtain the rated input.

If an acceptable rate cannot be achieved by adjusting the pressure
regulator (manifold pressure), first check to be certain that the
gas supply pressure to the unit is adequate.  If the supply pressure
is inadequate, a different burner orifice may be required.  Obtain
from the utility the heating value and specific gravity of the gas at
the site.  Provide this information and the altitude of the site to
the manufacturer to obtain a larger orifice size.

 WARNING

UNDER NO CIRCUMSTANCES SHOULD THE INPUT RATE
EXCEED THE INPUT RATE SHOWN IN THE HEATER RATING
PLATE.  OVERFIRING COULD RESULT IN DAMAGE OR
SOOTING OF THE HEATER.

5. Make combustion measurements and corresponding air shutter

adjustments per table 6.  Combustion results from table 6 are
for natural gas models.

Proceed with CO

2

 test of the flue gases with an Orsat or

other similar combustion test equipment.  If the CO

2

content  is within range (see table 6) no adjustment of
the air shutter is required.  Flue gas temperature and
CO

2

 measurements should be repeated 3 times to

ensure accurate readings.

Check the flue gas temperature ahead of the barometric
damper.  See table 6 (net temp. = gross temp. = ambient
temp.)

Check breeching pressure and the barometric damper
control to make sure it operates freely and there is no
discharge of flue products into the room.  See “Venting”
section.

TABLE 6

NOMINAL START-UP SPECIFICATIONS

***

***

***

***

MODEL

81-140

81-199

81-270

81-370

  Max. Gas Line Press.(W.C.)     Nat. Gas - 10.5”W.C./Prop. Gas - 13.0”
  Manifold Press. (W.C.)

Natural Gas

3.5

3.5

3.5

3.5

Propane Gas

3.5

3.5

3.5

3.5

  Orifice

Natural Gas

0.24

0.308

0.386

0.532

Propane Gas

0.209

0.257

0.302

0.368

  Air Shutter Setting No.

Natural Gas

2.5

5.75

4

6.5

Propane Gas

4.5

10

4

8.5

  CO

2

%

9.2%

9.8%

7.5%

8.0%

  CO Parts Per Million

<200

<200

<200

<200

  Gross Stack Temp. (°F)

305

338

468

540

Breeching Press.

(inches W.C.)

Ranges from - 0.30 to - 0.05 Inches Water Column

Содержание ***81-140

Страница 1: ...ance PLACETHESEINSTRUCTIONSADJACENTTOHEATERAND NOTIFYOWNERTOKEEPFORFUTUREREFERENCE PRINTED IN U S A 1102 PART NO 195091 000 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOU...

Страница 2: ...NSUMPTION AND PERFORMANCE DATA STORAGE MAXIMUM MODELS CAPACITY IMPUT RATING RECOVERY RATE RECOVERY RATE AMPERES U S GALLONS BTU HR GPH 100 F RISE GPH 140 F RISE 120V 60Hz 1 81 140 81 140 000 136 97 5...

Страница 3: ...stion 4 Liquid Petroleum Models 4 Extended Non Use Periods 4 Insulation Blankets 4 High Altitude Installation 4 5 FEATURES High Limit Switch E C O 5 Circulating Pump 5 Dishwashing Machine Requirements...

Страница 4: ...injury under these conditions it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system If h...

Страница 5: ...No 70 Only all bronze circulators are used with commercial water heaters Although circulators are oiled and operated by the manufacturer some circulators must be oiled again before operating Please r...

Страница 6: ...ce under the heater with the hollows running continuously and horizontally A 3 16 inch steel plate must cover the concrete blocks see fig 2 NOTE If electrical conduits run under the floor of the propo...

Страница 7: ...TION OF FLUE GASES SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION Type B venting may be used with these heaters All local and utility regulations on venting should be followed BAROMET...

Страница 8: ...verly tighten the bolts or the cleanout gasket will be damaged Tighten each bolt gradually and alternate between opposed bolts on the cleanout cover BURNER INSTALLATION Remove the factory installed in...

Страница 9: ...HE DRIP LEG MUST BE READILY ACCESSIBLE REFER TO FIG 8 AND NOT SUBJECT TO FREEZING CONDITIONS INSTALL IN ACCORDANCE WITH RECOMMENDATIONS OF SERVICING GAS SUPPLIERS REFER TO THE NATIONAL FUEL GAS CODE L...

Страница 10: ...m 3 This unit may NEVER be connected to any existing heating system or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temp...

Страница 11: ...11 WIRING FOR 81 140 THRU 81 370 FIGURE 9 SCHEMATIC DIAGRAM WIRING DIAGRAM...

Страница 12: ...GE 17 19 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW...

Страница 13: ...R WITHOUT RECIRCULATION FOR STORAGE OR INSTANTANEOUS HEATERS ONLY TWO TEMPERATURE TWO PRE HEATERS HIGH TEMPERATURE STORAGE WITH OR WITHOUT RECIRCULATION FOR STORAGE OR INSTANTANEOUS HEATERS ONLY CAUTI...

Страница 14: ...SEE MANIFOLD KIT SPECIFICATIONS WIRING DIAGRAM FOR FIXTURE OR BOOSTER LOOP IF USED OTHER THAN DISHWASHER PIPE RELIEF VALVE TO OPEN DRAIN TEMPERATURE SETTING OF PRE HEATER SHOULD BE 120 F MIN OR 150 F...

Страница 15: ...OR TWO TEMPERATURE ONE HEATER MEDIUM TEMPERATURE STORAGE WITH RECIRCULATED LOOP FOR STORAGE OR INSTANTANEOUS HEATERS ONLY CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE O...

Страница 16: ...d storage potential of the system cannot be achieved Plus the units with the higher water flow may have a shortened life Unions shown in piping diagrams are not included in the manifold kits Dimension...

Страница 17: ...pressure tapping Check voltage at disconnect switch to make certain that it matches that shown on the burner label Apply a few drops of No 20 SAE non detergent oil to motor bearings Drill max 5 16 ho...

Страница 18: ...NFORMATION ABOVE ON THIS LABEL 2 REMOVE APPLIANCE THERMOSTAT COVER ROTATE THE THERMOSTAT DIAL COUNTERCLOCKWISE TO LOWEST SETTING 3 TURN OFF ALL ELECTRIC POWER TO THE APPLIANCE 4 THIS APPLIANCE IS EQUI...

Страница 19: ...altitude up to 2000 feet as it is within 2 of the rated input For installations at higher altitudes the input will be less for the reasons explained in the FOREWORD The input may be adjusted by adjus...

Страница 20: ...is suggested the drain valve be left open during this period Reverse these instructions when restoring hot water service SEDIMENT REMOVAL Waterborne impurities consist of fine particles of soil and s...

Страница 21: ...y lowering the pressure Contact your water supplier or local plumbing inspector on how to control this situation Two common corrections are listed in the Checklist and Service Information which appear...

Страница 22: ...re 4 Colder incoming water temperature will lengthen the time required to heat water to the desired temperature If the heater was installed when incoming water temperature was warm colder water create...

Страница 23: ...y terminal 4 and strip terminal 2 If no voltage motor relay is defective If voltage present motor is defective MOTOR RUNS IN REPEATED CYCLES NO FLAME PRESENT 1 Motor relay drops out due to low voltage...

Страница 24: ...No Decimal 81 140 HSG 200 62459 001 0 24 62459 001 0 209 81 199 HSG 200 62459 001 0 38 62459 001 0 257 81 270 HSG 400 62459 002 0 368 62459 002 0 302 81 370 HSG 400 62459 002 0 532 62459 002 0 386 MAI...

Страница 25: ...659 160659 160659 160659 ASME 68065 68065 68065 68065 California 42985 42985 42985 42985 Caution Electric 98299 98299 98299 98299 Cleanout 97444 97444 97444 97444 Clearance 190105 190105 190105 190105...

Страница 26: ...26 MODELHSG200 400GASBURNER...

Страница 27: ...er 6206 25 17 Air Proving Switch Only 6206 26 18 Air Proving Switch Mounting Plate Slot Cover Assembly 6206 27 19 Thermostat Terminal Strip 6206 28 20 Adjustment Arm Off Cycle Damper 6206 29 21 Off Cy...

Страница 28: ...28...

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