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3

LIGHTING INSTRUCTIONS

These models have an automatic hot surface ignition system
mounted on the combustion chamber panel inside the front
jacket.  This hot surface igniter ignites the main burner gas
whenever the system control calls for heat.

Before proceeding with operation of the unit, make sure the
boiler and system are filled with water and all air is expelled
from the boiler, radiator tank(s) and piping.

 WARNING

THE MAIN MANUAL GAS SHUT-OFF VALVE MUST HAVE BEEN
CLOSED FOR AT LEAST FIVE (5) MINUTES BEFORE LIGHTING.
This waiting period is an important safety step.  Its purpose is
to permit gas that might have accumulated in the combustion
chamber to clear.  IF YOU DETECT GAS AT THE END OF THE
PERIOD DO NOT PROCEED WITH LIGHTING.  RECOGNIZE THAT
GAS ODOR, EVEN IF IT SEEMS WEAK, MAY INDICATE PRESENCE
OF ACCUMULATED GAS SOMEPLACE IN THE AREA WITH A RISK
OF FIRE OR EXPLOSION.

 WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH
AS GAS WATER BOILERS IN ROOMS, GARAGES OR OTHER
AREAS WHERE GASOLINE AND OTHER FLAMMABLE LIQUIDS
ARE USED OR STORED, OR ENGINE-DRIVEN EQUIPMENT OR
VEHICLES ARE STORED, OPERATED OR REPAIRED.
FLAMMABLE VAPORS ARE HEAVY AND TRAVEL ALONG THE
FLOOR AND MAY BE IGNITED BY THE BOILER'S MAIN BURNER
FLAMES CAUSING FIRE OR EXPLOSION.  

Some local codes

permit operation of gas appliances if installed 18 inches or more
above the floor.  This may reduce the risk if location in such an
area cannot be avoided.

TEMPERATURE REGULATION

 

 DANGER

HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC
DISHWASHER AND LAUNDRY USE CAN CAUSE SCALD
BURNS RESULTING IN SERIOUS PERSONAL INJURY AND/
OR DEATH.  THE TEMPERATURE AT WHICH INJURY OCCURS
VARIES WITH THE PERSON'S AGE AND TIME OF EXPOSURE.
THE SLOWER RESPONSE TIME OF CHILDREN, AGED OR
DISABLED PERSONS INCREASES THE HAZARDS TO THEM.
NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP,
OR TO DRAW THEIR OWN BATH WATER.  NEVER LEAVE A
CHILD OR DISABLED PERSON UNATTENDED IN A BATHTUB
OR SHOWER.

THE WATER HEATER SHOULD BE LOCATED IN AN AREA
WHERE THE GENERAL PUBLIC DOES NOT HAVE ACCESS TO
SET TEMPERATURES.

It is recommended that lower water temperatures be used to
avoid the risk of scalding.  It is further recommended, in all cases,
that the water temperature be set for the lowest temperature
which satisfies the user's hot water needs.  This will also provide
the most energy efficient operation of the water heater and
minimize scale formation.

SETTING THE WATER HEATER TEMPERATURE AT 120°F WILL
REDUCE THE RISK OF SCALDS.  Some states require settings
at specific lower temperatures.  Table 1 below shows the
approximate time-to-burn relationship for normal adult skin.

Table 1:  Risk of Scalds

Temperature

Time to Produce 2nd & 3rd

   Setting

Degree Burns on Adult Skin

Over 170°F

Nearly instantaneous

160°F

About 1/2 second

150°F

About 1-1/2 seconds

140°F

Less than 5 seconds

130°F

About 30 seconds

120°F or less

More than 5 minutes

BOILER LOCATION

Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed.  Water
heaters are sometimes installed in locations where leakage
may result in property damage, even with the use of a drain pan
piped to a drain.  However, unanticipated damage can be reduced
or prevented by a leak detector or water shutoff device used in
conjunction with a piped drain pan.  These devices are available
from some plumbing supply wholesalers and retailers, and
detect and react to leakage in various ways:

• Sensors mounted in the drain pan that trigger an alarm or

turn off the incoming water to the water heater when leakage
is detected.

• Sensors mounted in the drain pan that turn off the water supply

to the entire home when water is detected in the drain pan.

• Water supply shutoff devices that activate based on the water

pressure differential between the cold water and hot water
pipes connected to the water heater.

• Devices that will turn off the gas supply to a gas water heater

while at the same time shutting off its water supply.

BLOCKED VENT SHUT-OFF SYSTEM

The Boiler is equipped with a blocked vent shut-off system which
will close the gas valve and shut off the main burner gas when
there is excessive pressure in the vent system due to a partially
or completely blocked vent system.

DO NOT ATTEMPT TO OPERATE THE BOILER if this situation
occurs.  Shut the boiler off before performing all the steps shown
in "TO TURN OFF GAS TO APPLIANCE" section of the Lighting
and Operating Instructions.

Contact a qualified service agent to inspect the unit and vent
system and correct the problem.

VENT SYSTEM

The flue products are corrosive in nature and if the boiler is
vented horizontally the flue gases are at a higher pressure than

Содержание 500

Страница 1: ...f any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water CAUTI...

Страница 2: ...er is installed in a carpeted alcove the entire floor must be covered with concrete blocks or use the A O Smith Combustible Floor Kit Base FLAMMABLE ITEMS PRESSURIZED CONTAINERS OR ANY OTHER POTENTIAL...

Страница 3: ...s the user s hot water needs This will also provide the most energy efficient operation of the water heater and minimize scale formation SETTING THE WATER HEATERTEMPERATUREAT 120 F WILL REDUCE THE RIS...

Страница 4: ...D The EMC5000 control system is a fully integrated state of the art electronic control system It consists of sensors output devices a power switch a 24vac transformer wiring and the following printed...

Страница 5: ...5 Figure 1A CCB Drawing 211758...

Страница 6: ...6 Figure 1B FCB Drawing 211759...

Страница 7: ...7 Figure 1C PDB Drawing 211760...

Страница 8: ...mp Provides electrical power to directly operate a pump or the coil of an externally connected contactor Powered Vent CCB 24vac optional Provides electrical power to operate a powered vent Low and Hig...

Страница 9: ...the factory or by authorized trained personnel only Once set at installation they generally remain that way for the duration of the life of the product If a switch is changed power must be cycled bef...

Страница 10: ...checks the status of the flame sensor 16 Steps 12 through 15 are then repeated for stage 3 and 4 17 The system is now in the heating mode with all four stages on and will remain in this mode until the...

Страница 11: ...h Speed Blower is on Low Speed Blower Prover when either the High or Low Speed Blowers are on Igniter Current for an on condition approximately 18 seconds after the Igniter is turned on until the igni...

Страница 12: ...e turned off Pre Purge State If the stage does not have a blower this state is skipped and the system advances to the Heat Igniter State Otherwise the Blower is turned on After 10 to 34 seconds 34 sec...

Страница 13: ...tial setpoint before a call for heat can be generated HIGH LIMIT DIFFERENTIAL SETPOINT ADJUSTMENTPROCEDURE The High LImit Differential Setpoint has a range of 1 Degree F to 50 Degrees F for all models...

Страница 14: ...14 CONNECTION DIAGRAM Drawing 211769 FIGURE 4...

Страница 15: ...15...

Страница 16: ...screens to reach a desired item and to change setpoints and user settings They have an auto increment decrement feature for some of the configurations and values When you first press one of the keys...

Страница 17: ...ode Flashing HARD Caused when the micro executes software code in an incorrect manner Contact factory A D Fail CCB Error in analog input reading Flashing HARD Caused when the Analog to Digital convert...

Страница 18: ...on the connector at the end of the probe cable The value should be approximately 10K ohms value will change slightly with changes in temperature Outlet Probe Outlet probe shorted or open Flashing HAR...

Страница 19: ...system to run through all operating steps up to flame sensing 7 Proper operation of the flame sensing circuit can be almost completely verified through the use of a 14007 diode The anode end of the d...

Страница 20: ...20 NOTES...

Страница 21: ...21 NOTES...

Страница 22: ...22 NOTES...

Страница 23: ...ed warranties including any warranty of merchantability imposed on the sale of this boiler under state law are limited to one 1 year duration for the boiler or any of its parts Some states or province...

Страница 24: ...24 ADIVISION OFA O SMITH CORPORATION MC BEE SC RENTON WA STRATFORD ONTARIO VELDHOVEN THE NETHERLANDS www hotwater com...

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