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11

The operation of these parts is described below:

UIM Screens:

On all screens a double vertical bar appears on the right side of
the display each time a key is touched to indicate that a key has
been activated.  On several screens an indicator ">" appears on
the left side of the display to indicate the active line.  The "Up/
Down" keys are used to move the indicator to the desired line
and the "Select" key is pressed to select the line.  Also, on most
of the screens, up/down arrows appear on the right side of the
screen to indicate that there are additional lines either above or
below the displayed four lines.

Menu Screen:

Displayed when the user presses the "Menu" key.  This screen
is the selection point for the other 9 screens.

Temperature Screen:

Displays the sensed temperatures of the Outlet, Inlet, and
Tank probes.  Also displayed is the calculated Delta T (Outlet
minus Inlet) for the system.  Shorted ("Short") and
disconnected ("----") probes are also displayed.

System Status Screen:

This screen is used to view the status of switch inputs and
output states.  An asterisk (*) is displayed next to the label
when the status is "True" (the description is fulfilled).  For
example, if water is flowing, or detected by the flow sensor,
then an "*" will appear in front of the Flow label (i.e. *Flow).
Another example would be the ECO switch.  If the outlet
temperature is too high the display will show: *ECO.

NOTE: The LW/CO, IRI Gas Valve, Powered Vent, High Gas, and
Low Gas inputs are optional inputs.  Flame sensing, Igniters,
and Blowers are optional on Stages 2, 3 and 4.  (Except on a 4-
stage system, stage 2 always has an Igniter, Blower, and Flame
Sensor.  Those dipswitches on stage 2 are not relevant.)  One or
two speed blowers can be used on any stage.
The System monitors the inputs at these times:

• ECO, LW/CO, Blocked Flue, Low Gas, Hi Limit, and Hi Gas -

at all times for a fault condition.

• Tstat - at all times for open/closed conditions.
• IRI Gas and Powered Vent - for an on condition when their

respective outputs (Pump, IRI Gas Pwr, Powered Vent Power)
are turned on and an off condition at all other times.

• Flow - for an on condition when the pump is on (no check for

off state)

• High Speed Blower Prover - when the High Speed Blower is

on.

• Low Speed Blower Prover - when either the High or Low Speed

Blowers are on.

• Igniter Current - for an on condition approximately 18 seconds

after the Igniter is turned on until the igniter is turned off and
an off condition at all other times.

• Flame - for an on condition approximately 5 seconds after the

gas valve is turned on until the valve is turned off and at all
other times for an off condition.

Control Status Screen:

Displays the software that the CCB and FCB micros are in.  The
CCB has 8 possible states and the FCB's have 9.  The normal
CCB states sequence is to move from Idle, to Pre-Circulate,
then to Heating Stage 1-4 when a call for heat is initiated.  Once
heat has been satisfied or the Total is opened, the sequence
moves to Post-Circulate and then back to Idle.  If a fault occurs at
any time, the process jumps out of sequence and goes directly
to the appropriate Hard or Soft Fault state.

Description of CCB control states:

Idle:
The yellow "Standby" LED is turned on and the system waits
for a heat request (determined by the Thermostat and
controlling probe inputs).  All outputs are off in this state except
that if the Post-Circulate time is set to continuous the pump
will be on.  When the heat request is received, the system
moves to the Pre-Circulate state.

Pre-Circulate:
The yellow LED is turned off and the green "Running" LED is
turned on.  The green LED will remain on for all other states

The folllowing status information is displayed from this screen:

Status Displayed

*(True Condition)

Input

Output

ECO

Outlet temperature too high

open

- - - -

LW/CO

Water Level low

open

- - - -

Blk Flue

Flue blocked

open

- - - -

Flow

Water flowing

closed

- - - -

Low Gas

Gas pressure low

open

- - - -

Tstat

Thermostat requesting heat

closed

- - - -

Hi  Limit

Outlet  temp  exceeds  High  Limit  setpoint

- - - -

- - - -

Pump

Pump  output  activated

- - - -

On

IRI Gas Pwr

IRI output relay activated

- - - -

On

IRI Gas

IRI Gas Valve on

closed

- - - -

Pwr Vent

Power  Vent  running

closed

- - - -

Alarm

Alarm output activated

- - - -

On

Pwr Vent Pwr

Power Vent output relay activated

- - - -

On

  - - - - STAGES 1 to 4 - - - -

BlwHi Prv

Blower pressure sufficient

closed

- - - -

Blw Hi

Blower High output activated

- - - -

On

BlwLo Prv

Blower pressure sufficient

closed

- - - -

Blw Lo

Blower low output activated

- - - -

On

Ignt Cur

Igniter  current  sufficient  for  ignition

- - - -

- - - -

Ignit

Igniter output is activated

- - - -

On

Gas Relay

Gas output relay activated

- - - -

On

Hi Gas

Gas pressure too high

open

- - - -

Flame

Flame  detected

- - - -

- - - -

Содержание 500

Страница 1: ...f any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water CAUTI...

Страница 2: ...er is installed in a carpeted alcove the entire floor must be covered with concrete blocks or use the A O Smith Combustible Floor Kit Base FLAMMABLE ITEMS PRESSURIZED CONTAINERS OR ANY OTHER POTENTIAL...

Страница 3: ...s the user s hot water needs This will also provide the most energy efficient operation of the water heater and minimize scale formation SETTING THE WATER HEATERTEMPERATUREAT 120 F WILL REDUCE THE RIS...

Страница 4: ...D The EMC5000 control system is a fully integrated state of the art electronic control system It consists of sensors output devices a power switch a 24vac transformer wiring and the following printed...

Страница 5: ...5 Figure 1A CCB Drawing 211758...

Страница 6: ...6 Figure 1B FCB Drawing 211759...

Страница 7: ...7 Figure 1C PDB Drawing 211760...

Страница 8: ...mp Provides electrical power to directly operate a pump or the coil of an externally connected contactor Powered Vent CCB 24vac optional Provides electrical power to operate a powered vent Low and Hig...

Страница 9: ...the factory or by authorized trained personnel only Once set at installation they generally remain that way for the duration of the life of the product If a switch is changed power must be cycled bef...

Страница 10: ...checks the status of the flame sensor 16 Steps 12 through 15 are then repeated for stage 3 and 4 17 The system is now in the heating mode with all four stages on and will remain in this mode until the...

Страница 11: ...h Speed Blower is on Low Speed Blower Prover when either the High or Low Speed Blowers are on Igniter Current for an on condition approximately 18 seconds after the Igniter is turned on until the igni...

Страница 12: ...e turned off Pre Purge State If the stage does not have a blower this state is skipped and the system advances to the Heat Igniter State Otherwise the Blower is turned on After 10 to 34 seconds 34 sec...

Страница 13: ...tial setpoint before a call for heat can be generated HIGH LIMIT DIFFERENTIAL SETPOINT ADJUSTMENTPROCEDURE The High LImit Differential Setpoint has a range of 1 Degree F to 50 Degrees F for all models...

Страница 14: ...14 CONNECTION DIAGRAM Drawing 211769 FIGURE 4...

Страница 15: ...15...

Страница 16: ...screens to reach a desired item and to change setpoints and user settings They have an auto increment decrement feature for some of the configurations and values When you first press one of the keys...

Страница 17: ...ode Flashing HARD Caused when the micro executes software code in an incorrect manner Contact factory A D Fail CCB Error in analog input reading Flashing HARD Caused when the Analog to Digital convert...

Страница 18: ...on the connector at the end of the probe cable The value should be approximately 10K ohms value will change slightly with changes in temperature Outlet Probe Outlet probe shorted or open Flashing HAR...

Страница 19: ...system to run through all operating steps up to flame sensing 7 Proper operation of the flame sensing circuit can be almost completely verified through the use of a 14007 diode The anode end of the d...

Страница 20: ...20 NOTES...

Страница 21: ...21 NOTES...

Страница 22: ...22 NOTES...

Страница 23: ...ed warranties including any warranty of merchantability imposed on the sale of this boiler under state law are limited to one 1 year duration for the boiler or any of its parts Some states or province...

Страница 24: ...24 ADIVISION OFA O SMITH CORPORATION MC BEE SC RENTON WA STRATFORD ONTARIO VELDHOVEN THE NETHERLANDS www hotwater com...

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