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17

TROUBLESHOOTING IGNITION SYSTEM

Fault  Messages and Lockout Status (* = stage number: 1 or 2)

Fault Displayed

Description

Red LED

Lockout

“Display Fail”

Communications with UIM interrupted

Continuous

Auto Reset

Check communication cable to UIM. Try moving to other Internal Communications connector on CCB.  Also
check the connectors where the cable is plugged in for best connecting wires.

“Comm. Fail Stg.*”

Communications with FCB interrupted

Continuous

Auto Reset

Same as above.  Also try swapping FCB and UIM communications cables.

“Low AC Voltage”

Line voltage less than 90 vac

Continuous

Auto Reset

Check incoming power line for loss of voltage. May also be caused by a power line momentary loss of voltage.

“Low 24VAC”

Voltage from transformer less than 18 vac

Continuous

Auto Reset

Check transformer output. Should be over 24vac. May be caused by excessive current drain or a faulty
transformer

“Brown Out Reset”

Indicates a brown out reset occurred

- - - -

None

Caused by a momentary dip in voltage on the CCB +5vdc power bus. Contact factory. (Not considered a
serious problem if it only occurs on very rare occasions.)

“Timeout Reset”

Indicates a watchdog reset occurred

- - - -

None

Caused when the micro executes the software in an improper way.  Contact factory.  (Not considered a
serious problem if it only occurs on very rare occasions.)

“CCB Overflow”

Stack overflow - recorded in history only

- - - -

Immediate Reset

Caused when the micro overfills its memory stack. Contact factory. (Not considered a serious problem if it
only occurs on very rare occasions.)

“CCB Underflow”

Stack underflow - recorded its history only

- - - -

Immediate Reset

Caused when the micro underfills its memory stack. Contact factory. (Not considered a serious problem if it
only occurs on very rare occasions.)

“Sequence  Err”

Incorrect flow of critical code

Flashing

HARD

Caused when the micro executes software code in an incorrect manner.  Contact factory.

“A/D Fail CCB”

Error in analog input reading

Flashing

HARD

Caused when the Analog to Digital converter section of the micro operates improperly.  Contact factory.

“EEProm Error”

Not  implemented

- - - -

None

“ROM Failure Stg*”

ROM contents incorrect

Flashing

HARD

Caused when the Read Only Memory on one of the FCB micros operates improperly.  Contact factory.

“ROM Failure CCB”

ROM  contents incorrect

Flashing

HARD

Caused when the Read Only Memory on the CCB micro operates improperly.  Contact factory.

“Hdwr Short Stg**

FCB output pin shorted

Flashing

HARD

Caused when a pin on one of the FCB micros is not in the output state it should be in.  Contact factory.

“Hdwr Short CCB”

CCB output pin shorted

Flashing

HARD

Caused when a pin on the CCB micro is not in the output state it should be in.  Contact factory.

“CPU Fail Stg**

FCB processor failed internal check

Flashing

HARD

Caused when one of the FCB micros does not pass its internal checks.  Contact factory.

“CPU Fail CCB”

CCB processor failed internal check

Flashing

HARD

Caused when the CCB micro does not pass its internal checks.  Contact factory.

“RAM Failure CCB”

CCB Ram check failed

Flashing

HARD

Caused when the CCB micros Random Access Memory operates incorrectly.  Contact factory.

“FCB Comm Timeout” FCB did not receive command from CCB

Continuous

SOFT

Caused when communications between the CCB and the FCB are interrupted. May occur when a surge of
power on a nearby device (i.e. arc welder) creates an EMI burst. Not a serious problem if it occurs rarely.

“No Flow”

Water is not flowing

Continuous

SOFT

Caused by the flow switch being open when it should be closed. Check water lines, pump, flow switch
contacts, wiring.

“Blower Prov Stg*”

blower pressure is too low

Continuous

SOFT

Caused by either the High-Speed or Low-Speed blower prover switches being open when they should have
been closed.  Check blowers, switch contacts, wiring, and for air leaks.

Содержание 500

Страница 1: ...f any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water CAUTI...

Страница 2: ...er is installed in a carpeted alcove the entire floor must be covered with concrete blocks or use the A O Smith Combustible Floor Kit Base FLAMMABLE ITEMS PRESSURIZED CONTAINERS OR ANY OTHER POTENTIAL...

Страница 3: ...s the user s hot water needs This will also provide the most energy efficient operation of the water heater and minimize scale formation SETTING THE WATER HEATERTEMPERATUREAT 120 F WILL REDUCE THE RIS...

Страница 4: ...D The EMC5000 control system is a fully integrated state of the art electronic control system It consists of sensors output devices a power switch a 24vac transformer wiring and the following printed...

Страница 5: ...5 Figure 1A CCB Drawing 211758...

Страница 6: ...6 Figure 1B FCB Drawing 211759...

Страница 7: ...7 Figure 1C PDB Drawing 211760...

Страница 8: ...mp Provides electrical power to directly operate a pump or the coil of an externally connected contactor Powered Vent CCB 24vac optional Provides electrical power to operate a powered vent Low and Hig...

Страница 9: ...the factory or by authorized trained personnel only Once set at installation they generally remain that way for the duration of the life of the product If a switch is changed power must be cycled bef...

Страница 10: ...checks the status of the flame sensor 16 Steps 12 through 15 are then repeated for stage 3 and 4 17 The system is now in the heating mode with all four stages on and will remain in this mode until the...

Страница 11: ...h Speed Blower is on Low Speed Blower Prover when either the High or Low Speed Blowers are on Igniter Current for an on condition approximately 18 seconds after the Igniter is turned on until the igni...

Страница 12: ...e turned off Pre Purge State If the stage does not have a blower this state is skipped and the system advances to the Heat Igniter State Otherwise the Blower is turned on After 10 to 34 seconds 34 sec...

Страница 13: ...tial setpoint before a call for heat can be generated HIGH LIMIT DIFFERENTIAL SETPOINT ADJUSTMENTPROCEDURE The High LImit Differential Setpoint has a range of 1 Degree F to 50 Degrees F for all models...

Страница 14: ...14 CONNECTION DIAGRAM Drawing 211769 FIGURE 4...

Страница 15: ...15...

Страница 16: ...screens to reach a desired item and to change setpoints and user settings They have an auto increment decrement feature for some of the configurations and values When you first press one of the keys...

Страница 17: ...ode Flashing HARD Caused when the micro executes software code in an incorrect manner Contact factory A D Fail CCB Error in analog input reading Flashing HARD Caused when the Analog to Digital convert...

Страница 18: ...on the connector at the end of the probe cable The value should be approximately 10K ohms value will change slightly with changes in temperature Outlet Probe Outlet probe shorted or open Flashing HAR...

Страница 19: ...system to run through all operating steps up to flame sensing 7 Proper operation of the flame sensing circuit can be almost completely verified through the use of a 14007 diode The anode end of the d...

Страница 20: ...20 NOTES...

Страница 21: ...21 NOTES...

Страница 22: ...22 NOTES...

Страница 23: ...ed warranties including any warranty of merchantability imposed on the sale of this boiler under state law are limited to one 1 year duration for the boiler or any of its parts Some states or province...

Страница 24: ...24 ADIVISION OFA O SMITH CORPORATION MC BEE SC RENTON WA STRATFORD ONTARIO VELDHOVEN THE NETHERLANDS www hotwater com...

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