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10

Your local code authority may have other specific relief valve
requirements not covered in this section.

THE PURPOSE OF A RELIEF VALVE IS TO AVOID EXCESSIVE
PRESSURE OR TEMPERATURE INTO THE STEAM RANGE,
WHICH MAY CAUSE SCALDING AT FIXTURES, TANK
EXPLOSION, SYSTEM OR HEATER DAMAGE.

TO AVOID SCALDING OR WATER DAMAGE, A DRAIN LINE
MUST BE CONNECTED TO A RELIEF VALVE TO DIRECT
DISCHARGE TO A SAFE LOCATION.  A DRAIN LINE MUST
NOT BE REDUCED FROM THE SIZE OF THE VALVE OUTLET
AND IT MUST NOT CONTAIN ANY VALVES BETWEEN THE
HEATER AND THE RELIEF VALVE OR THE RELIEF VALVE AND
THE DRAIN LINE EXIT.  IN ADDITION, THERE SHOULD NOT
BE ANY RESTRICTIONS IN A DRAIN LINE NOR SHOULD IT
BE ROUTED THROUGH AREAS WHERE FREEZING
CONDITIONS MIGHT OCCUR.  DO NOT THREAD OR CAP THE
DRAIN LINE EXIT.   RESTRICTING OR BLOCKING A DRAIN
LINE WILL DEFEAT THE PURPOSE OF THE RELIEF VALVE
AND MAY CREATE AN UNSAFE CONDITION.  INSTALL A
DRAIN LINE WITH A DOWNWARD SLOPE SUCH THAT IT
NATURALLY DRAINS ITSELF.

Recommended locations of relief valves are shown in the
installation diagrams.

HARD WATER

Where hard water conditions exist, water softening or the threshold
type of water treatment is recommended.  This will protect the
dishwashers, coffee urns, water heaters, water piping and other
equipment.  When water softening or water treatment is not
practical, a comparatively easy method of periodic lime removal
from the heater may be employed by installing gate valves, drain
valve and acid fill opening as shown in PREVENTIVE
MAINTENANCE section of this manual.

CLOSED WATER SYSTEM

A closed system will exist if a back-flow prevention device (check
valve), pressure reducing valve, or other similar device is installed
in the cold water line between the water heater and the street
main (or well).  Excessive pressure may develop due to the
thermal expansion of heated water causing premature tank
failure or intermittent relief valve operation.  This is not a warranty
failure.  An expansion tank may be necessary in the cold water
supply to alleviate this situation.  Contact the local plumbing
authority.

WATER LINE CONNECTIONS

This manual provides detailed installation diagrams for typical
methods of application.  See piping diagrams.

Cer-Temp 80 Recovery System (for one temperature water).

These diagrams will serve to provide the installer with a reference
for the materials and method of piping necessary for installation.
It is essential that all water and gas piping, vent connections,
electrical wiring and check and flow regulating valves be installed
as shown on the diagrams.

Consult the installation diagrams for appropriate locations to
install the safety flow switch(es), drain valves, thermometers,
relief valves and the circulating pump(s).  Apply suitable pipe
thread sealing compounds to only the male threads of parts to
be connected.  If any of these parts are being replaced in a
functioning system, remember to shut off the manual gas and
control valve(s) and close off the water inlet(s).  Open a nearby
faucet to relieve pressure and drain the heater and/or system
before attempting to install the new parts.

Check the diagrams thoroughly before starting installation to
avoid errors and minimize time and material costs.

If the system is to be filled with water for testing or other
purposes during cold weather and before actual operation, care
must be taken to prevent a downdraft entering the heater or
freezing air from contacting the system.  Failure to do so may
cause the water in the system to freeze with resulting damage
to the system. 

Damage due to freezing is not covered by the

warranty.

WATER (POTABLE) HEATING

1. All piping components connected to this unit for space

heating applications shall be suitable for use with potable
water.

2. Toxic chemicals, such as those used for boiler treatment,

shall NEVER be introduced into this system.

3. This unit may NEVER be connected to any existing heating

system or component(s) previously used with a non-potable
water heating appliance.

Содержание 160M

Страница 1: ...structions are not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity o...

Страница 2: ...0 3 4 527 E 5 1 2 140 5 1 2 140 5 1 2 140 5 1 2 140 F 10 254 10 254 10 254 10 254 G 11 13 16 300 11 13 16 300 11 13 16 300 11 13 16 300 H 6 152 7 178 7 178 7 178 J 26 11 16 678 26 11 16 678 26 11 16 6...

Страница 3: ...io M3B 2R3 Canada TABLE OF CONTENTS ROUGH IN DIMENSIONS 2 FOREWORD 3 GENERAL SAFETY INFORMATION 3 Precautions 3 4 Grounding Instructions 4 Chemical Vapor Corrosion 4 Liquid Petroleum Models 4 High Alt...

Страница 4: ...F THE BURNER ORIFICE IN ACCORDANCE WITH SECTION 8 1 2 OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 FOR CANADIAN INSTALLATIONS CONSULT CANADIAN INSTALLATION CODES AND CAN CGA B149 FAILURE TO REPLACE THE O...

Страница 5: ...t remove the protector switch cover and push the reset button after the coil surface temperature cools to less than 2000 F 93 3 C FIGURE 2 DO NOT RESET THIS SWITCH WITHOUT PERFORMING THE SYSTEM CHECKS...

Страница 6: ...lectrical requirements of the system Typically the thermostat should have motor full load and locked rotor current ratings which exceed the total amount of current required to drive the pump s control...

Страница 7: ...s exactly when inserting this switch into a pipe tee This is necessary in order to assure positive action of the switch with water flow Once the minimum flow rate Table 5 through the heater is reached...

Страница 8: ...ADJACENT TO THE HEATER OPEN CONTAINERS OF FLAMMABLE MATERIAL SHOULD NOT BE STORED OR USED IN THE SAME ROOM WITH THE HEATER For appliance installation in locations with elevations above 2 000 feet 600M...

Страница 9: ...ted A special vent cap may be required FAILURE TO CORRECT BACK DRAFTS MAY CAUSE AIR CONTAMINATION AND UNSAFE CONDITIONS If the back draft cannot be corrected by the normal methods or if a suitable dra...

Страница 10: ...ent relief valve operation This is not a warranty failure An expansion tank may be necessary in the cold water supply to alleviate this situation Contact the local plumbing authority WATER LINE CONNEC...

Страница 11: ...TEMPERATURE ONLY FIGURE 7 DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 19 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY T...

Страница 12: ...SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 19 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VA...

Страница 13: ...TTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 19 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCA...

Страница 14: ...HEATER AND ITS MANUAL GAS SHUTOFF VALVE FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG THE GAS SUPPLY LINE MUST BE CAPPED WHEN NO...

Страница 15: ...connection All piping diagrams include an electrical wiring diagram to assist the installer in properly wiring of the additional components required to assure correct system operation Figures 11 and...

Страница 16: ...16 ELECTRICAL WIRING DIAGRAMS FOR THE HW 120M 160M AND 200M WATER HEATERS I I D SYSTEM PROPANE FIGURE 12 NOTES...

Страница 17: ...Y PERSONS EXPERIENCED IN THIS TYPE GAS SERVICE TO AVOID RISK OF FIRE OR EXPLOSION PURGE DISCHARGE MUST NOT ENTER CONFINED AREAS OR SPACES WHERE IGNITION CAN OCCUR THE AREA MUST BE WELL VENTILATED AND...

Страница 18: ...SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATER AN...

Страница 19: ...to OFF See page 18 2 Attach a pressure gauge or a manometer to the outlet pressure tap figure 14 and refer to table 3 for correct manifold pressure 3 Fire the heater by turning the gas valve control...

Страница 20: ...arp metal objects to clean blocked orifices as they will damage the soft brass orifice Remove any soot or carbon deposits with a rag making sure to remove any lint left on burner by vacuuming again MA...

Страница 21: ...ontrol is out of calibration replace control AUTOMATIC GAS SHUTOFF CONTROL The automatic gas shutoff control fig 1 is an automatic device which is wired in series with the gas valve and intermittent i...

Страница 22: ...pressure regulator cannot be adjusted to correct pressure with sufficient gas pressure at the valve replace with new gas valve RELIEF VALVE At least twice a year the system relief valves should be ch...

Страница 23: ...upper deliming tee Open drain cock and drain heater Install standpipe in lower deliming tee or in tee from which pressure relief valve has been removed 4 Close drain valve 5 Slowly pour 3 gallons of...

Страница 24: ...burner shut remain on differential wide tank water temperature off With thermal Tank temperature control Replace balancer pump off defective delay of approx imately 2 minutes System wiring is incorre...

Страница 25: ...y plugged into module Is green ground wire firmly attached to mounting screw and GND terminal on module Ensure ground strap is the closest metal to the igniter sensor rod electrode to prevent the spar...

Страница 26: ...l on module Is pilot burner ignition cable in good condition not brittle burnt or cracked Ensure ground strap is the closest metal to the igniter sensor rod electrode to prevent the spark from shortin...

Страница 27: ...d in good condition not broken or cracked Are the igniter sensor rod in good condition not worn corroded sooted or damaged Replace ignition module Correct the situation by consulting the installation...

Страница 28: ...r charges for service removal repair or reinstallation of the water heater or any component part b Shipping delivery handling and administrative charges for forwarding the new heater or replacement pa...

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