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23

Vertical contact toaster

P/N 1011097 Rev. A 03/12

A.J. Antunes & Co.

 Item  part no. 

Description 

Qty.

1  0505987  Spring Guide 

4

2  0600141  Compression Spring 

4

3  0505967  Spring Support Bracket 

4

4  0505988  Retainer Plate 

2

5  2100256  Thrust Strip 

4

6  2150285  Single Groove Bearing 

2

7  0504320  Spacer, .781” x 1.125” x .06” 

2

8  0505989  Bearing Retainer Bracket 

2

9  3080222  Mach. Screw #8-32 x 7/8” (KIT?) 

16

10  3080224  Spacer 3/8” OD x .515” Lg. (KIT?) 

16

11  3080223  Washer, Flat #8 (KIT?) 

16

12  308P143*  Nut, Hex KEPS #8-32 Steel 

-

13  306P105*  Mach. Screw #6-32 x 1/2”  

-

14  306P102*  Washer, Int. Tooth #06 

-

15  7000167  Bearing Retainer Kit 

2

16  7000759  Tensioner Kit (incl. items 1 - 14) 

1

18  7000644  Conveyor Cover Rod Kit (Incl. #13) 

4

19  7000749  Conveyor Belt Wrap Kit 

1

22  7000757  Platen (208V/1900W) KIT 

1

23  7000758  Belt, Wire Kit 

2

24 2150296  Roller 

4

25  2150293  Idler Shaft 

2

26  2150297  Sprocket, 1/2” Bore 1.59” OD 

4

27  2150291  Drive Shaft 

2

28  0021652  Cam Weldment 

2

29  2100261  Slide Rail, Rear 

1

30  0021651  Shield Support Weldment 

1

31  0503496  Bracket Tensioner Right 

2

32  0503497  Bracket Tensioner Left 

2

33  4030349  Heating Element (208V/675W) 

2

34  0503533  Bracket, Auxiliary Thermocouple 

1

35  0503507  Bracket Retainer Left 

2

36  0503495  Bracket Retainer Right 

2

37 0505968  Tensioner 

4

38  2100259  Slide Rail 

4

39  7000165  Thermocouple Type “K”, 1/8” Dia. 

1

40  7000199  Aluminum Spacer Kit 

1

41  0505965  Compression Cover 

1

42  2100323  Knob 

-

43  0021649  End Housing Panel Weldment 

1

44  0021659  Butter Roller Weldment 

 

 

Diamond Pattern 

45  0021643  Butter Tray Weldment 

1

46  0012489  Conveyor Cover Front Assy. 

1

47  7000759  Roller Tensioner Kit (2 pack) 

1

48  0505966  Bun Chute 

1

49  0012481  Base Heater Assy. 

1

50  0505950  Inner Base 

1

51  0200292  Base Gasket 17” Lg. 

2

52  0012484  Control Housing Cover Assy. 

1

53  0012488  Conveyor Cover Rear Assy.    

1

54  0012478  Heat Shield Assy. 

1

55  304P105*  Nut, Hex “KEPS” #4-40 

-

56  0200293  Base Gasket 8.5” Lg. 

2

57  7000542  Rocker Switch Kit 

1

58  0505952  Speed Control Cover 

1

59  306P104*  Mach. Screw #6-32 x 1/4” 

-

60  4051005  Receptacle (250V/15A) 

2

61  0505980  Outer Retainer 

2

62  306P103*  Mach. Screw #6-32 x 3/8” 

-

63  1001342  Control Label 

1

64  7000739  Control Board Kit 

1

65  7000296  Bearing, Ball Kit 

 

66  0505985  Retainer, Idler & Brg. 

1

67  2150181  Sprocket 25B20 1/2” Bore 

2

68  0011299  Sprocket/Bearing Assy. 

1

69  331P103*  Shoulder Bolt 3/8” x 1” 5/16-18 Thrd.  -

70  212P118*  Flat Washer .316”ID x .687”OD x .047”  -

71  4000199  Gear Motor 

1

72  3100199  Screw #10-32 x 3/8” Lg. Socket Head  4

73  0505964  Motor Mounting Plate 

1

74  2150295  Sprocket 25B28 .395” Bore 

1

75  0505956  Motor Mounting Bracket 

1

76  0500464  Bearing Retainer 

1

78  4030332  Hi-Limit Thermostat 

1

81  0400111  Shorty Bushing 1/2” 

1

82  308P115*  Mach. Screw #8-32 x 3/8” 

-

83  7000653  Relay, Solid State 50A Kit 

2

84  0503359  Relay Bracket 

1

85  0503444  Thermocouple Bracket 

2

86  308P144*  Mach. Screw #8-32 x 1/4” with #6 Head  -

87  0503446  Plate, Thermocouple Bracket 

2

88  4050214  Thermocouple Type “K”, 3/16” Dia. 

1

89  0700779  Power Cord 18/3 (6-15P) 

1

90  4010187  Transformer (240V) 

1

91  300P102*  Nut, Speed #8-32 “U” 

-

92  308P157*  Tap Screw #8-32 x 3/8” 

-

93  2150294  Drive Chain 

1

94  308P103*  Mach. Screw #8-32 x 1/4” 

-

95  0503775  Fan Duct 

2

96  4000138  Fan, Axial (220/230V) 

1

97  7000400  Interlock Switch Kit 

1

98  4051004  8-Pin Socket 

1

99  4070143  Motor Speed Controller 

1

100 4051003  Potentiometer, 10K Digital 

1

101 4010221  Cap, MP, Motor Run 

1

102 7000625  Release Sheet (Pack of 3) 

-

103 0012475  Butter Wheel Case Assy. 

1

104 7000760  Digital Potentiometer Kit 

-

 Item  part no. 

Description 

Qty.

replacement parts (continued)

* Only available in packages of 10.

Содержание roundup VCT-2010

Страница 1: ...Model VCT 2010 Vertical Contact Toaster Owner s Manual P N 1011097 Rev A 03 12 Manufacturing Numbers 9210312 C T I S L US E D A S D L I S T E CM O I N NIT A T ...

Страница 2: ...es damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does NOT extend to Damages caused in shipment or damage as result of improper use Installation of electrical service Normal maintenance as outlined in this manual Ma...

Страница 3: ... have trou ble locating your Authorized Service Agency Owner information continued Service Technical Assistance If you experience any problems with the installation or operation of your unit contact your local Roundup Authorized Service Agency Fill in the information below and have it handy when calling your Authorized Service Agency for assistance The serial number is on the specification plate l...

Страница 4: ...p it over the Upper and Lower Support Rods or permanent damage to belt will occur Make sure Belt Wrap is positioned inside the Upper and Lower Support Rods Make sure both ends of the Belt Wrap are aligned evenly before installing Belt Wrap Pin Failure to use Release Sheets may result in dam age to the equipment and loss of warranty cover age Do NOT clean this appliance with a water jet If supply c...

Страница 5: ...Ratings Electrical Cord Plug Configurations Model Mfg No Description Configuration VCT 2010 9210312 Power Cord Assembly 20 Amp 250 Volt Right Angle Model Mfg No Volts Watts Amp Hz VCT 2010 9210312 208 3300 15 8 60 Model Mfg No Width A Depth B Height C VCT 2010 9210312 21 1 4 540 mm 15 1 4 387 mm 24 1 4 616 mm ...

Страница 6: ...3 12 A J Antunes Co Heat Shield Conveyor Cover rear Conveyor Cover Front Bun Chute Belt Wrap Butter Wheel Heated Base Butter Pan Butter Wheel Release Sheet Control Panel and Power Switch Roller Tensioner Conveyor Belt Chain Specifications continued ...

Страница 7: ...ecification plate for the proper voltage Installation Assembling the Unit NOTE The factory has pre installed a Release Sheet over the Platen Figure 1 Verify that it is properly in place before proceeding 1 Place the unit on a flat sturdy location 2 Install the Bun Chute so the hooks are installed over the lower rear yellow Support Rod Figure 1 3 Hang the Butter Wheel Heated Base on the front of th...

Страница 8: ... approximately 18 sec onds 6 Test at least 4 buns before putting the toaster into service 7 Turn the power off for the unit and the Butter Wheel when finished toasting for the day and pro ceed with the Daily Cleaning as outlined in the Maintenance section of this manual Temperature Adjustments The VCT 2010 uses a Platen Heater and two Auxiliary Air Heaters The Platen Heater consists of a heating e...

Страница 9: ...it for Temperature Display to finish the power up sequence Figure 4 2 Press and hold both TEMP UP and TEMP SCALE buttons for over 1 second until the dis play flashes the setpoint temperature Figure 6 then release 3 Press the TEMP UP button to raise the setpoint temperature or press the TEMP DOWN button to lower the setpoint temperature NOTE The maximum Auxiliary Air Heater setpoint temperature is ...

Страница 10: ...rs will shut off PO will flash Figure 7 if the incoming power drops below 190 Volts The toaster will shut down TEMP UP TEMP DOWN TEMP SCALE F C POWER TEMP UP TEMP DOWN TEMP SCALE F C POWER HI USE Figure 5 HI and USE Fault Message Figure 6 CHEC Fault Message TEMP UP TEMP DOWN TEMP SCALE F C POWER CHEC TEMP UP TEMP DOWN TEMP SCALE F C POWER PO Figure 7 PO Fault Message Error Codes If any of the foll...

Страница 11: ...with a clean towel dampened with Multipurpose Detergent Solution immediately followed by a sec ond clean towel dampened with sanitizer 8 Close the front Conveyor Cover open the rear Conveyor Cover and clean the Belt Wrap as described in Step 7 9 Close the rear Conveyor Cover Reinstall the Heat Shield plug in the power cord turn the unit on count 18 seconds then turn the unit off and unplug the uni...

Страница 12: ...port Rods with the zipper flap exposed and hanging down Figures 10 11 7 Close the Conveyor Cover s set the Bun Thickness Compression Knobs back to their normal settings and reinstall the Heat Shield Butter Wheel and Pan INCORRECT CORRECT Figure 10 Aligning Belt Teeth Caution Position the Belt Wrap inside the Upper and Lower Support Rods or damage to the unit may occur Caution Align the ends of the...

Страница 13: ...e 12 4 Hold a U S Dime horizontally between the frame and the chain Figure 12 5 If the gap is significantly wider than the coin REMOVE links as described 6 Repeat on the opposite side of the toaster Removing conveyor belt Chain Links 1 Turn the power off unplug the power cord and allow the unit to cool before proceeding Figure 11 Measuring Conveyor Belt Chain Maintenance continued 2 Remove the But...

Страница 14: ...e sure the Conveyor Belt Chain and Belt Wrap is installed under the upper Support Rod and under the lower Support Rod 7 Replace the Conveyor Cover s Butter Wheel assembly Bun Chute and Heat Shield 8 Set the Bun Compression Adjustment Knobs to 4 6 Replace the Bun Compression Cover Plate 9 Return the unit into service REplacing the conveyor belt Chains 1 Turn the unit off unplug the power cord and a...

Страница 15: ... Platen Relay Auxiliary Relay Transformer Rear Auxiliary Air Heater Butter Wheel Connector Receptacle Butter Wheel Connector Receptacle Front Auxiliary Air Heater Power Switch Control Board Drive Chain Drive Sprocket Digital Potentiometer Idler Sprocket Platen Conveyor Safety Interlock Switch Speed Control ...

Страница 16: ...tact your maintenance person or Authorized Service Agency for service Failed Cooling Fan Failed Control Board Control Display flashes HI continu ously Buns burn Failed Platen Solid State Relay Contact your maintenance person or Authorized Service Agency for service Failed Control Board Failed Platen Thermocouple Control Display flashes HI continu ously Buns not toast ing properly Loose Platen Ther...

Страница 17: ...n the Mainte nance section of this manual Drive Motor has failed Contact your maintenance person or Authorized Service Agency for service Buns not toasting adequately Compression Settings are incorrect Use the recommended settings Set Heel to 2 and Crown to 6 Temperature Setting is incorrect Verify that the Platen SP P is set to 540 F 282 C and the Auxiliary SP A is set to 400 F 204 C For making c...

Страница 18: ... Conveyor Belt Chains as described in the Maintenance section of this manual Conveyor Safety Interlock Switch is not being activated by the Heat Shield Heat Shield is ajar Reposition Heat Shield Heat Shield is damaged Replace if necessary If the Conveyor Safety Interlock Switch is damaged contact your maintenance person or Authorized Service Agency for service Belt Wraps slipping over Conveyor Bel...

Страница 19: ...is manual Conveyor Belt Chains have stretched Measure and adjust the conveyor Belt Chains as described in the Maintenance section of this manual Conveyor Belt Chains adjusted incorrectly Sugar and or carbon has accumu lated inside the Conveyor Belt Wrap and between the Conveyor Belt chain and Tensioner Slide Rails Remove Belt Wraps clean conveyor Belt Chain links just as you clean the Belt Wraps d...

Страница 20: ...Vertical Contact toaster 20 P N 1011097 Rev A 03 12 A J Antunes Co 22 24 26 32 34 35 37 38 33 25 27 26 20 12 15 16 21 5 17 13 14 18 23 24 28 29 30 40 31 36 39 1 Replacement parts continued ...

Страница 21: ...21 Vertical Contact toaster P N 1011097 Rev A 03 12 A J Antunes Co 41 44 103 46 47 47 95 102 48 49 52 50 51 56 42 53 54 43 45 96 97 98 99 Replacement parts continued ...

Страница 22: ...aster 22 P N 1011097 Rev A 03 12 A J Antunes Co 57 64 94 65 82 89 84 85 88 85 86 90 91 92 83 81 66 67 71 72 68 73 74 75 67 12 76 86 87 78 55 87 82 82 93 69 70 12 63 58 59 62 60 61 60 62 100 104 Replacement parts continued ...

Страница 23: ...50 0505950 Inner Base 1 51 0200292 Base Gasket 17 Lg 2 52 0012484 Control Housing Cover Assy 1 53 0012488 Conveyor Cover Rear Assy 1 54 0012478 Heat Shield Assy 1 55 304P105 Nut Hex KEPS 4 40 56 0200293 Base Gasket 8 5 Lg 2 57 7000542 Rocker Switch Kit 1 58 0505952 Speed Control Cover 1 59 306P104 Mach Screw 6 32 x 1 4 60 4051005 Receptacle 250V 15A 2 61 0505980 Outer Retainer 2 62 306P103 Mach Sc...

Страница 24: ...LK WHT PLATEN T WHT BLK WHT BUTTER WHEEL PLUG LEFT RIGHT GRN WHT BLK M 2 1 8 7 6 5 4 3 1 2 3 4 5 6 WHT YEL BLU RED RED BLK ORG BRN BRN WHT B L K GRY RED Y E L K TYPE CHASSIS TEMP CONTROL PLATEN THERMOSTAT HI LIMIT AUX HEATER 1 MOTOR GRN YEL WHT BLU BLK BRN GRN 240VAC TRANSFORMER 4 PLATEN HEATER AUX HEATER 2 1 240 VAC 3 2 12VAC 16 GA AWM 105 C 14 GA TFE 200 C 14 GA AWM 105 C 22 GA AWM 105 C 16 GA T...

Страница 25: ...25 Vertical Contact toaster P N 1011097 Rev A 03 12 A J Antunes Co NOTES ...

Страница 26: ...Vertical Contact toaster 26 P N 1011097 Rev A 03 12 A J Antunes Co NOTES ...

Страница 27: ...27 Vertical Contact toaster P N 1011097 Rev A 03 12 A J Antunes Co NOTES ...

Страница 28: ...ll Assembly due to abuse misuse dropping of unit shock loads or exceeding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours...

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